Sustainable Shipbuilding SUSPRO Jan Ola Strandhagen, NTNU, Norway, 56.0 Professor i produksjonslogistikk eller. kan forskerne bistå? Norwegian University of Science and Technology
Marco Semini, Researcher Norwegian University of Science and Technology
Norwegian University of Science and Technology 3
Trondheim, Norway Photo: Schrøder, Trondhjem Photo: Mentz Indergaard, NTNU Info 1905-1909 1910-2015 Norwegian University of Science and Technology
Norwegian University of Science and Technology 5
Norwegian University of Science and Technology
Norwegian University of Science and Technology 7
RjukanPhoto: Norsk Hydro Norwegian University of Science and Technology Qatalum aluminium sitehoto: Norsk Hydro
Norwegian University of Science and Technology
Norwegian University of Science and Technology
Norwegian University of Science and Technology 11
Norwegian University of Science and Technology
Shipyard workers Norwegian University of Science and Technology 13
Samsung Heavy Industries Norwegian University of Science and Technology
Norwegian University of Science and Technology
The SUSPRO project Develop knowledge, methodology and life-cycle decision support for sustainable production of highly customized, capital-intensive ships in an uncertain, fluctuating market. Norwegian University of Science and Technology 16
Komplisert Spesialisert Kundestyrt Fleksibelt vs. Fort Kostnadseffektivt Norwegian University of Science and Technology
Når forskerne ser framover er det fortiden de studerer Norwegian University of Science and Technology
Arsenale di Venezia (1460) Main gate built in 1460 Outfitting and producing fully equipped customized vessels at the rate of one per day The ability to massproduce galleys on an almost assembly-line process was unique for its time. http://www.arsenaledivenezia.it/main/gallery.aspx?gallery=23-tese arsenale vecchio Norwegian University of Science and Technology 19
Norwegian University of Science and Technology
Toyota Production System The primary goal of the Toyota production system is to identify and eliminate waste and reduce costs Strives towards: Zero defects Zero inventory Zero set-up Zero handling Zero downtime Zero leadtime Zero batches (Batch size of One) Norwegian University of Science and Technology
Lean shipbuilding (Liker & Lamb,2000) Norwegian University of Science and Technology 22
Forslag til prioriteringer Forstå KODP, styringsprinsipper og prosesser Kortere ledetider og sen beslutningstaking mhp produktfunksjonalitet Innover på materialer, strukturer og produksjonsprosesser Mobil og smart automatisering Auto ID og smart identifisering -- > Internet of things Norwegian University of Science and Technology
Hvem, hvor og hvordan?? Start of production Launch Delivery Steel block fabrication Block outfitting Ship assembly Dock outfitting Quay outfitting Commissioning and testing Norwegian University of Science and Technology 26
Kundeordrens dekoplingspunkt (KODP) Market interaction strategy Design Purchasing & Production Final assembly Delivery Make-to-stock CODP Assemble-to-order CODP Make-to-order CODP Engineer-to-order CODP More upstream Focus on flexibility More downstream Focus on cost (based on Olhager 2003) Norwegian University of Science and Technology 27
CODPs in Norwegian shipbuilding Purchasing Commissioning After-Sale Period Concept design Basic & funct. design Contract design Engineering Production Planning & coordination Contract signing Start of production Launch Delivery Milestones Norwegian University of Science and Technology 28
CODP CODP Purchasing Commissioning After-Sale Period Purchasing Commissioning After-Sale Period Production Production & Assembly Engineering Contract design Basic & funct. design Engineering Concept design Contract design Basic & funct. design Market research & concept design Contract signing Planning & coordination Start of production Launch Delivery Milestones Pl. & Coord. Contract signing Start of production CODP Planning & coordination Launching and start of on-board activities Delivery Milestones Purchasing Commissioning After-Sale Period Production & Assembly Contract design Norwegian University of Science and Technology Basic & funct. design Market research & concept design Engineering Pl. & Coord. Planning & coordination Contract signing Start of production Launching and start of on-board activities Delivery Milestones
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Illustrasjon av robot Norwegian University of Science and Technology
PhD research Information sharing for production planning and control in shipbuilding supply chains Natalia Iakymenko PhD candidate, NTNU - Dept. of Production and Quality Engineering Norwegian University of Science and Technology
Manufacturing Networks 4.0 Norwegian University of Science and Technology