Expanding The Filtration Horizon



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Expanding The Filtration Horizon High Performance Filtration Pall, a leader in filtration and separations technology, has developed a new range of filter elements that combine the performance advantages of cartridge filters with the ease of use of bag filter systems. The resulting MARKSMAN Series elements offer a unique combination of benefits and unmatched economics. Filtration customers no longer have to choose between cartridge and bag technologies. The heart of the Marksman Series element is the proprietary filter media from Pall Corporation. Our range of advanced filter media provides higher removal efficiencies and longer service life than other cartridges of equal efficiency. The unique configuration of the Marksman Series element offers significantly higher surface area than conventional cartridge or bag technologies and exceptional dirt holding capacity.

Exceptional Flexibility Ease of Use SIGNIFICANTLY HIGHER FILTRATION SURFACE AREA Surface Area ( ft 2 ) 60 50 40 30 20 10 0 4.5 Size 2 Bag 10 10" Std. Pleated 25 MARKSMAN PLEATED Size 1 60 MARKSMAN PLEATED Size 2 The large six-inch (15.2 cm) diameter Marksman Series filter cartridges easily retrofit into existing size 1 and size 2 bag housings. In addition, one Marksman Series filter replaces up to 16 standard 10" (25.4 cm) filter cartridges, making change out quick and easy. The user-friendly design of the Marksman Series filter elements eliminates the hardware commonly associated with cartridge filtration systems. There are no tube guide, springs or compression plates to maintain. This results in faster cartridge change outs, thus reducing system downtime. In addition, the inside-to-outside fluid flow ensures that the unwanted particles are trapped within the element. This significantly reduces the possibility of contaminating the clean, downstream side of the filter housing during element change out. Unmatched Flexibility Relative Dirt Holding Capacity EXCEPTIONAL DIRT HOLDING CAPACITY 16 12 8 4 0 3.6x Size 2 Bag 1x 10" Std. Pleated 8x MARKSMAN PLEATED 16x MARKSMAN PLEATED Size 1 Size 2 No longer will filtration performance be limited by the original selection of system hardware. As filtration requirements change, Marksman Series elements can retrofit existing bag systems with little or no additional hardware investment. In addition, the filtration system can be adapted to changing process requirements. For instance, Marksman Series filter elements can be used during normal process conditions but quickly changed to bag filters during upset conditions. Similarly, Marksman filters can be used for critical batches, while bag filters are used for less critical production runs. Lower Operating Costs These two graphs compare high efficiency bags and 10" standard pleated filter cartridges with Marksman POLY-FINE II elements. Comparison is typical for most grades of filter. Marksman Series elements deliver lower operating costs than conventional cartridges for critical applications. The high surface area and resulting long service life translates into fewer cartridge change outs and lower disposal costs. And the large diameter configuration is more economical than the equivalent number of standard 10" filters, thus delivering additional savings on filter purchases. Energy costs are also lower with Marksman elements since, unlike standard filter cartridges, they do not contain a center core, a prime contributor to pressure loss. 1

Unique Design Pall Innovative Technology All Marksman Series filters are manufactured in Pall s state-of-the-art facilities and contain the most advanced melt blown media available. Our proprietary melt blowing processes produce media for the sole purpose of filtration. Our thorough attention to every aspect of the manufacturing process assures a product that offers unmatched performance: Unsurpassed consistency Handle enables quick and easy element replacement Elastomer gasket seal Optional, reusable stainless steel flange Precise, absolute rated removal efficiencies High porosity for maximum dirt holding capacity Sliding flange adjusts to fit in existing baskets/bag housings Unique lip seal prevents bypass between the end cap and the flange Broadest range of products Engineered products for specific applications Inside-out flow for contaminant capture inside the filter High performance filter media in a choice of configurations Thermally bonded end caps Marksman Series Filter Elements Construction Filter Grades (>99.9% Efficiency by ASTM F-795 Test) Poly-Fine II Pleated Surface Melt Blown 1 to 150 microns Polypropylene Filter Poly-Fine XLD Pleated Depth Melt Blown 1.5 to 90 microns Polypropylene Filter NEXIS A Melt Blown Polypropylene Depth Filter 3 to 70 microns with Proprietary CoLD Technology 2

Features and Benefits Product Feature Product Benefit Customer Benefit Large 6" diameter element High flow capacity High surface area Lower filtration costs due to fewer filter elements Lower labor costs due to fewer cartridge change outs Lower energy costs as a result of lower initial differential pressures Quick and easy element change outs Lower disposal costs since fewer elements are used High performance, proprietary media Precise filtration performance Highly consistent performance Wide range of removal ratings High performance filtration in critical applications Consistent and reproducible filtration results over time Less rework due to inconsistent filtration Inside-to-Outside flow Contaminant captured inside filter element Eliminates contaminant falling into the downstream (clean) section of the housing during element change out Faster element change outs Faster system start-ups Improved product quality Unique adjustable flange design Retrofits most existing size 1 and size 2 bag filter housings and baskets Flexibility to use bag filters or cartridges No need to purchase new hardware Use existing bag filter systems Lower capital costs Easy switch from bag filtration to cartridge technology All polypropylene construction Wide chemical compatibility FDA listed materials of construction Compatible with a wide range of fluids Ease of disposal No center core Less flow resistance Lower initial pressure drops Improved flow rates Lower energy costs Optional re-usable stainless steel flange Reduces element volume Lower cost replacement elements Lower disposal volumes Reduced filtration costs 3

Product Line Marksman Elements are Available In Three Configurations of Proven Pall High Performance Filter Media Marksman Poly-Fine II Filters Marksman Poly-Fine II Series filters are constructed of ultra-thin, proprietary melt blown filter media. These high surface area pleated polypropylene filter cartridges deliver extremely long service life and are ideal for classifying filtration and for capture of nondeformable particulate. The surface area of a single size 2 Marksman Poly-Fine II Series filter can exceed 60 ft 2 (5.6 m 2 ). This is equivalent to over 6 conventional pleated filters but can hold up to 16 times the contaminant! Marksman Poly-Fine XLD Filters Marksman Poly-Fine XLD Series filters are extended Life Depth filters with a unique pleated depth configuration. The thicker, multi-layered pleat pack combines the best of pleated and depth technologies into one. The proprietary Gel Guard media incorporated into the Marksman Poly-Fine XLD Series make them ideal for applications where the long life of a pleated filter is desired, but the presence of deformable particles requires the use of depth media. One size 2 Marksman Poly-Fine XLD Series filter has the flow capability of approximately 15 standard 10" (25.4 cm) Marksman Poly-Fine XLD filters, due to the high surface area and the elimination of the flow restricting center core. Marksman Nexis A Filters Marksman Nexis A Series filters deliver all the performance advantages of Pall s proprietary CoLD fiber technology. The unique Co-located Large Diameter fiber construction produces a fiber matrix with excellent structural integrity to assure that the media does not shift, compress or unload captured contaminant. The proprietary manufacturing process produces a melt blown depth filter with the most precise removal efficiencies, the greatest consistency and exceptional void volume for high contaminant holding capacity. An additional, very important benefit of the inside-out flow configuration is that now the finest filtration zone is on the outside of the filter and so is the zone with the greatest surface area. Compare the 6" (15.2 cm) diameter final filtration layer in a Marksman Nexis A filter to the 1" diameter final filter zone in a standard 2.5" (6.4 cm) diameter Marksman Nexis A filter and you will realize that the Marksman Nexis A filter configuration delivers a significant performance advantage. 4

2002 Engineering Merit Award The American Filtration Society Users Committee Selected The Marksman Series Filter Element For Its 2002 Engineering Merit Award.