Refrigerated Water Chiller PCA-200 to 1000 Spare Parts Lists 9829 2107 32 July 2010
Table of Contents PCA-200, 300 Main Parts...2, 3 PCA-400, 500 Main Parts...4, 5 PCA-750, 1000 Main Parts...6 PCA-200, 300, 400, 500 Enclosure & Gauge Panel...7 PCA-750, 1000 Enclosure & Gauge Panel...8 Copyright Notice Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. This spare parts book is valid for ASME as well as non-asme labeled machines. July 2010 www.pneumatech.com 9829 2107 31 1
PCA-200, 300 1160 1150 1030 1080 1090 1110 1100 1130 1120 1070 1140 1010 1020 1050 1060 1040 1000 1170 1290 1250 1310 1220 1190 1330 1320 1240 1260 1300 1230 1210 1270 1350 1340 1200 1280 1180 2 9829 2107 31
PCA-200, 300 REF. PART NUMBER QTY NAME 1000 RF-003199 RF-003932 1 COMPRESSOR PCA-200 COMPRESSOR PCA-300 1010 EC-003063 1 CRANKCASE HEATER 1020 RF-001940 1 CONDENSER 1030 RF-001742 2 FAN BLADE 1040 RF-003193 2 FAN GUARD 1050 RF-001971 1 PRIMARY FAN MOTOR 1060 RF-001971 1 SECONDARY FAN MOTOR 1070 RF-003225 RF-002724 1 RECEIVER PCA-200 RECEIVER PCA-300 1080 RF-002077 1 FAN CONTROL PRESSURE SWITCH PRIMARY FAN (BLACK WIRES) (230-175 PSI) 1090 RF-002078 1 FAN CONTROL PRESSURE SWITCH SECONDARY FAN (BLUE WIRES) (250-195 PSI) 1100 RF-001821 1 LIQUID LINE FILTER 1110 RF-000454 1 SIGHT GLASS 1120 VA-003223 VA-003217 1 EXPANSION VALVE PCA-200 EXPANSION VALVE PCA-300 1130 HX-002072 1 CHILLER BARREL 1140 RF-002023 1 ACCUMULATOR 1150 VA-002931 VA-002932 1160 1624 5007 60 1 ELECTRICAL ENCLOSURE 1170 RF-001692 RF-001589 RF-001592 RF-003326 RF-002714 1 HOT GAS BY-PASS VALVE PCA-200 HOT GAS BY-PASS VALVE PCA-300 1 WATER PUMP, ½ HP (OPTIONAL) WATER PUMP, ¾ HP (OPTIONAL) WATER PUMP, 1 HP (OPTIONAL) WATER PUMP, 1-1/2 HP (OPTIONAL) WATER PUMP, 2 HP (OPTIONAL) 1180 1624 5007 53 1 PANEL, BASE ASSEMBLY 1190 1624 5007 55 1 PANEL, LEFT SIDE 1200 1624 5007 54 1 PANEL, RIGHT SIDE 1210 1624 5007 61 2 BRACKET, FRONT/REAR 1220 1624 5007 59 1 PANEL, COVER, ELECTRIC 1230 1624 5010 06 1 PANEL, FRONT 1240 1624 5010 07 1 PANEL, REAR 1250 1624 5010 04 1 PANEL, TOP 1260 1624 5036 12 1 GAUGE PANEL 1270 1624 5035 63 1 ADAPTER PLATE FOR IN/OUT CONNECTIONS 1280 1624 5037 17 1 PANEL, DRAIN COVER 1290 FT-004328 48 RIVET 1300 FT-002896 16 SCREW, SELF TAP #8-32 x 0.375 1310 FT-002134 6 SCREW, SELF TAP, #10-24 x 0.75 1320 FT-002486 2 LOCK WASHER, 0.375 1330 FT-001988 2 HEX NUT, 0.375-16 1340 FT-004329 2 HEX HEAD CAP SCREW, 0.375-16 X 0.875 1350 FT-002470 2 FLAT WASHER, 0.375 9829 2107 31 3
PCA-400, 500 1100 1150 1160 1090 1080 1130 1110 1120 1070 1140 1010 1000 1050 1170 1020 1030 1040 1060 1290 1310 1250 1330 1220 1190 1260 1300 1210 1320 1240 1230 1270 1350 1340 1200 1280 1180 4 9829 2107 31
PCA-400, 500 REF. PART NUMBER QTY NAME 1000 RF-003933 RF-003203 1 COMPRESSOR PCA-400 COMPRESSOR PCA-500 1010 EC-003063 1 CRANKCASE HEATER 1020 RF-001941 RF-001942 1 CONDENSER PCA-400 CONDENSER PCA-500 1030 RF-002021 2 FAN BLADE 1040 RF-001602 2 FAN GUARD 1050 RF-001968 1 PRIMARY FAN MOTOR 1060 RF-001968 1 SECONDARY FAN MOTOR 1070 RF-002724 1 RECEIVER 1080 RF-002077 1 FAN CONTROL PRESSURE SWITCH PRIMARY FAN (BLACK WIRES) (230-175 PSI) 1090 RF-002078 1 FAN CONTROL PRESSURE SWITCH SECONDARY FAN (BLUE WIRES) (250-195 PSI) 1100 RF-002025 1 LIQUID LINE FILTER 1110 RF-000455 1 SIGHT GLASS 1120 VA-003219 1 EXPANSION VALVE 1130 HX-001129 HX-002073 1 CHILLER BARREL PCA-400 CHILLER BARREL PCA-500 1140 RF-002023 1 ACCUMULATOR 1150 VA-002933 1 HOT GAS BY-PASS VALVE 1160 1624 5007 60 1 ELECTRICAL ENCLOSURE 1170 RF-001692 RF-001589 RF-001592 RF-003326 RF-002714 1 WATER PUMP, ½ HP (OPTIONAL) WATER PUMP, ¾ HP (OPTIONAL) WATER PUMP, 1 HP (OPTIONAL) WATER PUMP, 1-1/2 HP (OPTIONAL) WATER PUMP, 2 HP (OPTIONAL) 1180 1624 5032 53 1 PANEL, BASE ASSEMBLY 1190 1624 5007 55 1 PANEL, LEFT SIDE 1200 1624 5033 26 1 PANEL, RIGHT SIDE 1210 1624 5032 54 2 BRACKET, FRONT/REAR 1220 1624 5007 59 1 PANEL, COVER, ELECTRIC 1230 1624 5032 55 1 PANEL, FRONT 1240 1624 5032 57 1 PANEL, REAR 1250 1624 5032 58 1 PANEL, TOP 1260 1624 5037 16 1 GAUGE PANEL 1270 1624 5037 12 1 ADAPTER PLATE FOR IN/OUT CONNECTIONS 1280 1624 5037 17 1 PANEL, DRAIN COVER 1290 FT-004328 48 RIVET 1300 FT-002896 16 SCREW, SELF TAP #8-32 x 0.375 1310 FT-002134 6 SCREW, SELF TAP, #10-24 x 0.75 1320 FT-002486 2 LOCK WASHER, 0.375 1330 FT-001988 2 HEX NUT, 0.375-16 1340 FT-004329 2 HEX HEAD CAP SCREW, 0.375-16 X 0.875 1350 FT-002470 2 FLAT WASHER, 0.375 9829 2107 31 5
PCA-750, 1000 1100 1090 1160 1080 1140 1060 1120 1110 1150 1030 1040 1050 1070 1130 1000 1010 1020 REF. PART NUMBER QTY NAME 1000 1624 5035 14 1 FRAME 1010 RF-003205 RF-003206 1 COMPRESSOR PCA-750 COMPRESSOR PCA-1000 1020 EC-003063 1 CRANKCASE HEATER 1030 RF-001604 RF-001603 1 CONDENSER PCA-750 CONDENSER PCA-1000 1040 RF-002021 2 FAN BLADE 1050 RF-001602 2 FAN GUARD 1060 RF-001601 1 PRIMARY FAN MOTOR 1070 RF-001601 1 SECONDARY FAN MOTOR 1080 RF-001641 1 RECEIVER 1090 RF-002025 1 LIQUID LINE FILTER 1100 RF-000456 1 SIGHT GLASS 1110 VA-003277 1 EXPANSION VALVE 1120 HX-001123 1 CHILLER BARREL 1130 RF-000852 1 ACCUMULATOR 1140 VA-002933 1 HOT GAS BY-PASS VALVE 1150 EC-001804 1 ELECTRICAL ENCLOSURE 1160 RF-001692 RF-001589 RF-001592 RF-003326 RF-002714 1 WATER PUMP, ½ HP (OPTIONAL) WATER PUMP, ¾ HP (OPTIONAL) WATER PUMP, 1 HP (OPTIONAL) WATER PUMP, 1-1/2 HP (OPTIONAL) WATER PUMP, 2 HP (OPTIONAL) 6 9829 2107 31
PCA-200, 300, 400, 500 1360 1370 1380 1390 1400 1410 1420 1430 1460 1480 1500 1520 1440 1450 1470 1490 1510 1530 1540 1550 1560 1570 1580 1360 REF. PART NUMBER QTY NAME 1360 EC-002614 1 TEMPERATURE CONTROLLER 1370 RF-001983 1 POWER ON/OFF SWITCH POWER ON LIGHT (AMBER) HIGH TEMPERATURE WARNING LIGHT (RED) 1380 GM-000307 1 WATER INLET TEMPERATURE GAUGE 1390 GM-000315 1 REFRIGERANT SUCTION PRESSURE GAUGE 1400 1624 5036 46 1 REFRIGERANT DISCHARGE PR. GAUGE (OPTIONAL) 1410 1624 5004 98 1 CHILLED WATER INLET PR. GAUGE (OPTIONAL) 1420 1624 5004 98 1 CHILLED WATER OUTLET PR. GAUGE (OPTIONAL) 1430 EC-003448 1 ON/OFF/REMOTE SELECTOR SWITCH (OPTIONAL) 1440 EC-000183 1 POWER ON LIGHT (AMBER) (OPTIONAL) 1450 EC-000182 1 HIGH TEMP. WARNING LIGHT (RED) (OPTIONAL) 1460 1624 5007 60 1 ELECTRICAL ENCLOSURE 1470 1EC-001126 1 GROUND BAR 1480 EC-001198 EC-002105 1 POWER BLOCK (STANDARD) POWER BLOCK (with WATER PUMP OPTION) 1490 EC-002864 1 CONTACTOR (with WATER PUMP OPTION) 1500 EC-003509 1 COMPRESSOR CONTACTOR 1510 EC-002109 1 TRANSFORMER 1520 EC-003194 1 FUSE HOLDER+ 1530 EC-002113 1 FUSE, 0.5 AMP (313.500) 1540 RF-003495 1 OVERLOAD RELAY (with OPTIONAL WATER PUMP) 1550 EC-002658 2 FUSE, 0.4 AMP (KLDR.400) 1560 EC-002411 1 FUSE, 1 AMP (313001) 1570 RF-000505 1 DUAL PRESSURE SWITCH 1580 1624 5036 13 1 BRACKET, TEMP CONTROLLER 9829 2107 31 7
PCA-750, 1000 1230 1240 1250 1260 1270 1310 1300 1290 1360 1280 1320 1170 1180 1190 1200 1210 1220 1330 1340 1350 1400 1410 1370 1380 1390 REF. PART NUMBER QTY NAME 1170 EC-001804 1 ELECTRICAL ENCLOSURE 1180 RF-001983 1 POWER ON/OFF SWITCH POWER ON LIGHT (AMBER) HIGH TEMPERATURE WARNING LIGHT (RED 1190 EC-004338 1 ON/OFF/REMOTE SELECTOR SWITCH (OPTIONAL) 1200 EC-000183 1 POWER ON LIGHT (AMBER) (OPTIONAL) 1210 EC-000182 1 HIGH TEMP. LIGHT (RED) (OPTIONAL) 1220 EC-002614 1 TEMPERATURE CONTROLLER 1230 GM-000307 1 WATER INLET TEMPERATURE GAUGE 1240 GM-000315 1 REFRIGERANT SUCTION PRESSURE GAUGE 1250 1624 5036 46 1 REFRIGERANT DISCHARGE PR. GAUGE (OPTIONAL) 1260 1624 5004 98 1 CHILLED WATER INLET PR. GAUGE (OPTIONAL) 1270 1624 5004 98 1 CHILLED WATER OUTLET PR. GAUGE (OPTIONAL) 1280 EC-001198 EC-002105 1 POWER BLOCK (STANDARD) POWER BLOCK (with OPTIONAL WATER PUMP) 1290 EC-002109 1 TRANSFORMER 1300 EC-002658 2 FUSE, 0.4 AMP (KLDR.400) 1310 EC-002411 1 FUSE, 1 AMP (313001) 1320 EC-001126 1 GROUNDING LUG 1330 EC-003509 1 CONTACTOR 1340 EC-003194 1 FUSE HOLDER 1350 EC-002113 1 FUSE, 0.5 AMP (313.500) 1360 RF-000760 1 FAN CONTROL MANIFOLD 1370 RF-000505 1 TEMPERATURE CONTROLLER 1380 RF-000775 1 PRIMARY FAN CONTROL PRESSURE SWITCH SET AT 230-175 PSI 1390 RF-000775 1 SECONDARY FAN CONTROL PRESSURE SWITCH SET AT 250-195 PSI 1400 0653 0400 05 1 CONTACTOR (with WATER PUMP OPTION) 1410 1624 5958 21 1 OVERLOAD RELAY (with WATER PUMP OPTION) 8 9829 2107 31
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Pneumatech 4909 70 th Avenue Kenosha, WI 53144 Phone: 262-658-4300 Fax: 262-658-1945 www.pneumatech.com