Vehicle Maintenance Facility Fort Campbell, Kentucky General Contractor & Estimator completed construction in September 2013, on the $12.2 million Vehicle Maintenance Facility for the 101st Combat Aviation Brigade for the U.S. Army Corps of Engineers (USACE) at Ft. Campbell, Ky. This is the third facility J&S Construction has completed at the Ft. Campbell base. The 35,290 square-foot facility consists of a tactical equipment maintenance facility, an organizational storage building, a hazardous waste storage building, a petroleum-oil and lubricant storage building, a tactical unmanned aerial vehicle storage building, an organization vehicle hardstand and a privately owned vehicle parking. These facility types are used for the purpose of maintaining and repairing vehicles, complete with equipment and parts storage and administrative offices. This project was designed to meet LEED Silver requirements by the U.S. Green Building Council (USGBC). Environmentally friendly features include: a transpired solar wall panel system, skylights, daylighting tubes, spray foam insulation, air barrier system, radon piping system, low flow water fixtures, energy recovery units, in-floor radiant heating system, occupancy sensors, low volatile organic compounds in building materials and recycled materials. We are making great strides in the area of sustainability and building environmentally friendly projects, said Brad Leimer, project manager and LEED AP with J&S Construction. Sustainable practices are good for the military, good for the Corps of Engineers and are a great value for the taxpayers. One of the key goals of the USACE is to increase energy performance in its new and existing buildings. The energy simulations performed on this project show a 48 percent reduction in energy costs over the baseline building. These figures will translate into significant savings over the lifecycle of the facility. Another goal of the USACE is to increase water efficiency with its buildings by reducing the burden on the water supply and wastewater system. J&S Construction used low flow water fixtures throughout the facility which will save more than 44,000 gallons of water per year. SITE PLAN J&S Construction completed its first tactical maintenance facility in August 2010. That $13 million project resulted in an Outstanding Rating by the USACE for J&S Construction s performance, as well as marking the first LEED Gold Certification at the Corps of Engineers Ft. Campbell base and for the Louisville District. We most certainly enjoy working alongside the Corps of Engineers, said Jack Stites, president of J&S Construction. The government sector is beginning to see how important sustainable construction is and what savings it can actually achieve. We are having more and more opportunities to assist our clients with energy audits, which can show even the smallest of upgrades will pay back for years to come. LEED Silver Pending Design Data/May-June 2014 23 Photos Courtesy of Ben Winters - WD Stone & Associates
Vehicle Maintenance Facility-Tactical Equipment Maintenance Facility INDUSTRIAL ID140524 General Contractor & Estimator Total Square Feet: 35,290 Site: 15.3 acres. Building Sizes: First floor, 28,132; second floor, 7,158; total, 35,290 square feet. Building Height: First floor, 14 8 ; second floor, 30; total, 30. Roof: Metal. Floors: Concrete. PROCUREMENT & CONTRACTING REQ. 73,186 1.13 2.07 GENERAL REQUIREMENTS 176,819 2.74 5.01 CONCRETE 713,998 11.04 20.23 Concrete forming & accessories, reinforcing, cast-in-place, precast. (Concrete breakdown including slab: cubic yards foundation 950; cubic yards site 6,991). MASONRY 294,520 4.55 8.35 Unit. METALS 458,494 7.09 12.99 Structural metal framing, joists, decking, cold-formed metal framing, fabrications. WOOD, PLASTICS & COMPOSITES 75,743 1.17 2.15 Rough carpentry, finish carpentry, architectural woodwork. THERMAL & MOISTURE PROTECTION 180,001 2.78 5.10 Dampproofing & waterproofing, thermal protection, weather barriers, roofing & siding panels, flashing & sheet metal, roof & wall specialties & accessories, fire & smoke protection, joint protection. OPENINGS 343,586 5.31 9.74 Doors & frames, specialty doors & frames, entrances, storefronts & curtain walls, windows, roof windows & skylights, hardware, glazing, louvers & vents. FINISHES 204,807 3.17 5.80 Plaster & gypsum board, tiling, ceilings, flooring, wall finishes, painting & coating. SPECIALTIES 61,988 0.96 1.76 Information specialties, interior, safety, exterior, other. EQUIPMENT 23,245 0.36 0.66 Vehicle & pedestrian, other. FURNISHINGS 2,601 0.04 0.07 Furnishings & accessories. SPECIAL CONSTRUCTIONS 1,229,734 19.09 34.85 Pre-engineered building. CONVEYING SYSTEMS 156,126 2.41 4.42 Elevator (1 passenger). FIRE SUPPRESSION 197,209 3.06 5.59 Water-based fire-suppression systems. PLUMBING 359,593 5.58 10.19 Piping & pumps, equipment, fixtures. HVAC 851,579 13.16 24.13 Facility fuel systems, piping & pumps, air distribution, air cleaning devices, central heating equipment, central cooling equipment. ELECTRICAL 891,107 13.77 25.25 Medium-voltage electrical distribution, low-voltage electrical transmission, facility electrical power generating & storing equipment, electrical & cathodic protection, lighting. COMMUNICATIONS 118,316 1.83 3.35 Structural cabling, data, voice, audio-video, distributed communications & monitoring systems. SAFETY & SECURITY 38,057 0.59 1.08 Electronic detection & alarm. TOTAL BUILDING COSTS 6,450,709 100% $182.79 EARTHWORK $39,929 Site clearing, earth moving, earthwork methods, excavation support & protection. EXTERIOR IMPROVEMENTS $13,069 Bases, bollards & paving, (asphalt & concrete), site, planting. TOTAL PROJECT COST 6,503,707 (Excluding architectural and engineering fees) UPDATED ESTIMATE TO JUNE 2014: $193.72 PER SQUARE FOOT PROJECT SITEWORK FOR CAMPUS: EARTHWORK $2,505,889 Site clearing, earth moving, earthwork methods, excavation support & protection. EXTERIOR IMPROVEMENTS $894,248 Bases, bollards & paving, improvements, planting (concrete breakdown, 6,991 cubic yards site). UTILITIES $814,009 Water, sanitary sewerage, storm drainage, fuel distribution, electrical, communications. TOTAL SITEWORK $4,214,146 Regional Trends This project, updated to June 2014 in the selected cities of the United States. Atlanta GA $191.63 $6,762,771 Pittsburgh PA $241.63 $8,526,972 New York NY $308.28 $10,879,240 Dallas TX $185.39 $6,542,246 Kansas City KS $249.96 $8,821,005 Chicago IL $260.37 $9,188,547 Los Angeles CA $247.87 $8,747,497 Las Vegas NV $227.04 $8,012,413 Seattle WA $247.87 $8,747,497 24 Design Data/May-June 2014
Vehicle Maintenance Facility-Organizational Storage Facility INDUSTRIAL ID140525 General Contractor & Estimator Total Square Feet: 8,040 Site: 15.3 acres. Building Sizes: First floor, 8,040; total, 8,040 square feet. Building Height: First floor, 13 ; total, 13. CONCRETE 58,498 6.87 7.28 Slab on grade, bollards. MASONRY 7,171 0.84 0.89 CMU walls. METALS 88,036 10.33 10.95 Structural steel, stairs & handrails. THERMAL & MOISTURE PROTECTION 8,736 1.03 1.09 Waterproofing, roofing. OPENINGS 138,585 16.27 17.24 Overhead doors, personnel doors, installation. FINISHES 4 2,662 5.01 5.31 Framing, mesh, drywall. SPECIAL CONSTRUCTIONS 205,794 24.15 25.60 Pre-engineered building, centrifugal wall exhaust. FIRE SUPPRESSION 31,202 3.66 3.88 Fire protection system, fire extinguishers. HVAC 91,045 10.69 11.32 Unit heaters & gas line, mechanical equipment. ELECTRICAL 170,909 20.06 21.26 Grounding & lightning protection, electrical gear. SAFETY & SECURITY 9,340 1.10 1.16 Fire alarm system. TOTAL BUILDING COSTS 851,978 100% $105.97 EARTHWORK 22,978 Foundation, excavation. UTILITIES 3,949 Underslab utilities install. TOTAL PROJECT COST 878,905 (Excluding architectural and engineering fees) UPDATED ESTIMATE TO JUNE 2014: $111.97 PER SQUARE FOOT Regional Trends This project, updated to June 2014 in the selected cities of the United States. Atlanta GA $110.76 $890,524 Pittsburgh PA $139.66 $1,122,834 New York NY $178.18 $1,432,581 Dallas TX $107.15 $861,485 Kansas City KS $144.47 $1,161,552 Chicago IL $150.49 $1,209,950 Los Angeles CA $143.27 $1,151,873 Las Vegas NV $131.23 $1,055,077 Seattle WA $143.27 $1,151,873 Design Data/May-June 2014 25
Vehicle Maintenance Facility-Tactical Unmanned Aerial Vehicle Storage INDUSTRIAL ID140526 General Contractor & Estimator Total Square Feet: 1,800 Site: 15.3 acres. Building Sizes: First floor, 1,800; total, 1,800 square feet. Building Height: First floor, 13 ; total, 13. CONCRETE 36,568 14.12 20.32 Slab on grade, interior bollards installation. METALS 25,079 9.69 13.93 Structural steel erection, fabricate stairs & handrails. THERMAL & MOISTURE PROTECTION 16,752 6.47 9.31 Waterproofing, roofing. OPENINGS 36,996 14.29 20.55 Overhead doors, personnel doors, installation. SPECIAL CONSTRUCTIONS 51,317 19.82 28.51 Pre-engineered building, centrifugal wall exhaust. FIRE SUPPRESSION 14,984 5.79 8.32 Fire protection system, fire extinguishers. HVAC 26,994 10.43 15.00 Unit heaters & gas line, mechanical equipment. ELECTRICAL 48,220 18.62 26.79 Lighting, grounding & lightning protection, electrical gear. SAFETY & SECURITY 2,011 0.78 1.12 Fire alarm system. TOTAL BUILDING COSTS 258,921 100% $143.85 EARTHWORK 30,867 Foundation, excavation. UTILITIES 5,932 Underslab utilities install. TOTAL PROJECT COST 295,720 (Excluding architectural and engineering fees) UPDATED ESTIMATE TO JUNE 2014: $151.99 PER SQUARE FOOT Regional Trends This project, updated to December 2013 in the selected cities of the United States. Atlanta GA $150.35 $270,635 Pittsburgh PA $189.58 $341,236 New York NY $241.87 $435,370 Dallas TX $145.45 $261,810 Kansas City KS $196.11 $353,002 Chicago IL $204.28 $367,711 Los Angeles CA $194.48 $350,061 Las Vegas NV $178.14 $320,644 Seattle WA $194.48 $350,061 26 Design Data/May-June 2014
Vehicle Maintenance Facility-Petroleum, Oil and Lubricant Storage INDUSTRIAL ID140527 General Contractor & Estimator Total Square Feet: 640 Site: 15.3 acres. Building Sizes: First floor, 640; total, 640 square feet. Building Height: First floor, 9 4 ; total, 9 4. CONCRETE 17,255 13.67 26.96 Slab, curb. MASONRY 19,506 15.45 30.48 CMU wall construction. METALS 13,148 10.41 20.54 Metal trusses, stair & handrails. THERMAL & MOISTURE PROTECTION 10,440 8.27 16.31 Waterproofing, roofing. OPENINGS 4,915 3.89 7.68 Personnel doors. FINISHES 14,188 11.24 22.17 Paint, signage, wall furring & panels. SPECIAL CONSTRUCTIONS 11,034 8.74 17.24 Pre-engineered building. HVAC 12,645 10.01 19.76 Exhaust fan, intake louvers, mechanical equipment. ELECTRICAL 23,131 18.32 36.14 Power, lighting, electrical gear. TOTAL BUILDING COSTS 126,262 100% $197.28 EARTHWORK 20,723 Foundation, excavation. TOTAL PROJECT COST 146,985 (Excluding architectural and engineering fees) UPDATED ESTIMATE TO JUNE 2014: $208.45 PER SQUARE FOOT Regional Trends This project, updated to June 2014 in the selected cities of the United States. Atlanta GA $206.21 $131,974 Pittsburgh PA $260.00 $166,403 New York NY $331.73 $212,307 Dallas TX $199.49 $127,671 Kansas City KS $268.97 $172,171 Chicago IL $280.18 $179,313 Los Angeles CA $266.73 $170,706 Las Vegas NV $244.31 $156,361 Seattle WA $266.73 $170,706 Design Data/May-June 2014 27
Vehicle Maintenance Facility-Hazardous Waste Storage Building INDUSTRIAL ID140528 General Contractor & Estimator Total Square Feet: 640 Site: 15.3 acres. Building Sizes: First floor, 640; total, 640 square feet. Building Height: First floor, 9 4 ; total, 9 4. CONCRETE 22.255 15.74 34.77 Slab, curb. MASONRY 18,721 13.24 29.25 CMU wall construction. METALS 17,265 12.21 26.98 Metal trusses, stairs & handrails. THERMAL & MOISTURE PROTECTION 10,440 7.39 16.31 Waterproofing, roofing. OPENINGS 6,915 4.89 10.80 Personnel doors. FINISHES 14,188 10.04 22.17 Paint, signage, wall furring & panels. SPECIAL CONSTRUCTIONS 11,034 7.81 17.24 Pre-engineered building. HVAC 12,976 9.18 20.28 Exhaust fan, intake louvers, mechanical equipment. ELECTRICAL 27,564 19.50 43.07 Power, lighting, electrical gear. TOTAL BUILDING COSTS 141,358 100% $220.87 EARTHWORK 15,723 Foundation, excavation. TOTAL PROJECT COST 157,081 (Excluding architectural and engineering fees) UPDATED ESTIMATE TO JUNE 2014: $233.37 PER SQUARE FOOT Regional Trends This project, updated to December 2013 in the selected cities of the United States. Atlanta GA $230.86 $147,753 Pittsburgh PA $291.09 $186,298 New York NY $371.39 $237,690 Dallas TX $223.34 $142,935 Kansas City KS $301.13 $192,722 Chicago IL $313.67 200,752 Los Angeles CA $298.62 $191,116 Las Vegas NV $273.52 $175,056 Seattle WA $298.62 $191,116 28 Design Data/May-June 2014