LN3C63 High Performance Current Mode PWM Controller Cycle Turning + POWER FROM LIEMIC For, Adaptor & Charger Offline Power Supply Open Frame Power DVD&DVB Player Auxiliary Power for PC etc..... 2008 LIEMIC Semiconductor Co.,Ltd. LN3C63AD REV: 1.0.0
GENERAL DESCRIPTION LN3C63 is a highly integrated current mode PWM control IC optimized for high performance, low standby power and cost effective offline flyback converter applications in less than 35W range. PWM switching frequency at normal operation is externally programmable and trimmed to tight range. At no load or light load condition, the IC operates in extended burst mode to minimize switching loss. Lower standby power and higher conversion efficiency is thus achieved. VDD low startup current and low operating current contribute to a reliable power on startup design with LN3C63. A large value resistor could thus be used in the startup circuit to minimize the standby power. The internal slope compensation improves system large signal stability and reduces the possible sub-harmonic oscillation at high PWM duty cycle output. Leading-edge blanking on current sense input removes the signal glitch due to snubber circuit diode reverse recovery and thus greatly reduces the external component count and system cost in the design. LN3C63 offers complete protection coverage with automatic self-recovery feature including Cycle-by-Cycle current limiting (OCP), over load protection (OLP), VDD over voltage clamp and under voltage lockout (UVLO). The Gate-drive output is clamped to maximum 18V to protect the power MOSFET. Excellent EMI performance is achieved with LIEMIC proprietary Cycle Turning technique together with soft switching control at the totem pole gate drive output. Tone energy at below 20kHz is minimized in the design and audio noise is eliminated during operation. LN3C63 is offered in SOT23-6, SOP8 and DIP8 packages. FEATURES u LIEMIC Proprietary Cycle Turning Technology for Improved EMI Performance. u Extended Burst Mode Control For Improved Efficiency and Minimum Standby Power Design u Audio Noise Free Operation u External Programmable PWM Switching Frequency u Internal Synchronized Slope Compensation u Low VDD Startup Current and Low Operating Current u Leading Edge Blanking on Current Sense Input u VDD Over Voltage Clamp and Under Voltage Lockout with Hysteresis (UVLO) u Gate Output Maximum Voltage Clamp (18V) u Line Input Compensated Over Universal Input Voltage Range. u Cycle-by-Cycle Over-current Threshold Setting For Constant Output Power Limiting Over Universal Input Voltage Range. u Overload Protection (OLP) APPLICATIONS PACKAGE DESCRIPTION u u u u u Offline AC/DC flyback converter Battery Charger Power Adaptor Set-Top Box Power Supplies Open-frame SMPS Part Description T.R.Rating LN3C63D DIP8 Pb Free 90 /W LN3C63M SOP8 Pb Free 150 /W LN3C63P SOT23-6 Pb Free 200 /W ORDER INFOMANTION LN3C63 X X Packing Type: T:TUBE; R:Tape & Reel Package Type: D:DIP8; M:SOP8; P:SOT23-6 LIEMIC N Series AC/DC Controller April 1, 2008-2 - LN3C63AD
PIN CONFIGURATION PIN ASSIGNMENTS Pin Number SOP8 & DIP8 SOT23-6 Pin Name Function Description 1 6 GATE O Totem-pole drive output for the power MOSFET. 2 5 VDD P Chip DC power supply pin 3 / NC / 4 4 SENSE I Current sense input pin. Connected to MOSFET current sensing resistor node. 5 3 RI I Internal Oscillator frequency setting pin. A resistor connected between RI and GND sets the PWM frequency. 6 / NC / 7 2 FB I Feedback input pin. The PWM duty cycle is determined by voltage level into this pin and SENSE pin input. 8 1 GND P Ground MARKING INFOMATION LN3C63 YYWWZ 63YYWW YY: Year Code, 01-99 2001-2099 WW: Week Code, 01-52 Week Z: Other Information April 1, 2008-3 - LN3C63AD
ABSOLUTE MAXIMUM RATINGS * VDD DC Supply Voltage 28V VDD Clamp Voltage 28V VDD DC Clamp Current 10mA VFB Input Voltage -0.3 to 7V VSENSE Input Voltage to Sense Pin -0.3 to 7V VRI Input Voltage to RI Pin -0.3 to 7V Min/Max Operating Junction Temperature TJ -20 to 150 Min/Max Storage Temperature Tstg -55 to 160 ESD INFORMATION: HBM Human Body Model 2.5KV MM Machine Model 200V Note: Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, functional operat ion of the device at these or any other conditions beyond those indicated under recommended operating conditions is not im plied. Exposure to absolute maximum-rated conditions for ex tended periods may affect device reliability. RECOMMENDED OPERATING CONDITION Symbol Parameter Min Type Max Unit VDD VDD Supply Voltage 10 25 V RI RI Resistor Value 100 KΩ TA Operating Ambient Temperature -20 85 BLOCK DIAGRAM VDD UVLO REF VDD S R Q Q Driver GATE V OC_REF RI OSC OC Line Compensation L.E.B. VF Sense Slope Cycle Turning PWM Compensation OLP GND Burst Contraller FB April 1, 2008-4 - LN3C63AD
ELECTRICAL CHARACTERISTICS (TA = 25 if not otherwise noted) Supply Voltage (VDD) Symbol Parameter Test Conditions Min Typ Max Unit I QS VDD Start up Current VDD=12.5V,RI=100K,Measure Leakage current into VDD 3 20 ua I Q Operation Current VDD=16V,RI=100KΩ,VFB=3V 1.4 ma V START 7.8 8.8 9.8 V UVLO Threshold Voltage FB=0 V STOP 13 14 15 V VDD_CL VDD Zener Voltage IVDD=10mA 28 V Feedback Input Section(FB Pin) Symbol Parameter Test Conditions Min Typ Max Unit A VCS PWM Input Gain VFB / Vcs 2.0 V/V V FB V FB Open Loop Voltage V FB =Open 4.8 V I FB_S FB short current FB=0 0.8 ma VTH MIN VTH MAX TD MAX Zero Duty FB Threshold Voltage Power Limiting FB Threshold Voltage Power limiting Debounce Time VDD = 16V,RI=100KΩ 0.75 V VDD = 16V,RI=100KΩ 3.7 V VDD = 16V,RI=100KΩ 35 ms Z FB FB Input Impedance 6 KΩ D MAX Maximum Duty Cycle VDD=18V,RI=100KΩ,FB=3V,CS=0 75 % Current Sense Input(Sense Pin) Symbol Parameter Test Conditions Min Typ Max Unit T LEB Leading edge blanking RI = 100 KΩ 300 ns Z CS CS Input Impedance 40 KΩ April 1, 2008-5 - LN3C63AD
(Continue) High Performance Current Mode PWM Controller T OCP OCP Delay VDD=16V,CS>VTH_OC,FB=3.3V 75 ns VTH OCP OCP Threshold Voltage FB=3.3V, RI=100 KΩ 0.70 0.75 0.80 V Oscillator Symbol Parameter Test Conditions Min Typ Max Unit F OSC ΔF OSC _T ΔF OSC _V Normal Oscillation Frequency Frequency Temperature Stability Frequency Voltage Stability RI = 100 KΩ 60 65 70 khz VDD = 16V,RI=100KΩ, TA=-20 to 100 5 % VDD = 12-25V,RI=100KΩ 5 % RI Operating RI Range 50 100 150 KΩ V RI RI open voltage 2 V F OSC _min Burst Mode Base Frequency VDD = 16V, RI = 100KΩ 22 khz Gate Drive Output Symbol Parameter Test Conditions Min Typ Max Unit V OL Output Low Level VDD = 16V, Io = -20 ma 0.8 V V OH Output High Level VDD = 16V, Io = 20 ma 10 V V O _CL Output Clamp Voltage 18 V T_r Output Rising Time VDD = 16V, CL = 1nF 220 ns T_f Output Falling Time VDD = 16V, CL = 1nF 70 ns Cycle Turning + Symbol Parameter Test Conditions Min Typ Max Unit ΔF OSC Cycle Turning range RI=100KΩ -2 +2 khz T CT Cycle Turning Time RI=100KΩ 15 ms April 1, 2008-6 - LN3C63AD
CHARACTERIZATION PLOTS (VDD = 16V, RI = 100 KΩ, TA = 25 condition applies if not otherwise noted.) April 1, 2008-7 - LN3C63AD
(Continue) High Performance Current Mode PWM Controller April 1, 2008-8 - LN3C63AD
OPERATION DESCRIPTION The LN3C63 is a highly integrated PWM controller IC optimized for offline flyback converter applications in sub 30W power range. The extended burst mode control greatly reduces the standby power consumption and helps the design easily meet the international power conservation requirements. Startup Current and Start up Control Startup current of LN3C63 is designed to be very low so that VDD could be charged up above UVLO threshold level and device starts up quickly. A large value startup resistor can therefore be used to minimize the power loss yet provides reliable startup in application. For AC/DC adaptor with universal input range design, a 2 M startup resistor could be used together with a VDD capacitor to provide a fast startup and low power dissipation solution. Operating Current The Operating current of LN3C63 is low at 1.4mA. Good efficiency is achieved with LN3C63 low operating current together with extended burst mode control features. Cycle Turning + for EMI improvement The Cycle Turning + /jittering (switching frequency modulation) is implemented in LN3C63. The oscillation frequency is modulated with a random source so that the tone energy is spread out. The spread spectrum minimizes the conduction band EMI and therefore reduces system design challenge. Extended Burst Mode Operation At zero load or light load condition, majority of the power dissipation in a switching mode power supply is from switching loss on the MOSFET transistor, the core loss of the transformer and the loss on the snubber circuit. The magnitude of power loss is in proportion to the number of switching events within a fixed period of time. Reducing switching events leads to the reduction on the power loss and thus conserves the energy. LN3C63 self adjusts the switching mode according to the loading condition. At from no load to light/medium load condition, the FB input drops below burst mode threshold level. Device enters Burst Mode control. The Gate drive output switches only when VDD voltage drops below a preset level and FB input is active to output an on state. Otherwise the gate drive remains at off state to minimize the switching loss and reduces the standby power consumption to the greatest extend. The frequency control also eliminates the audio noise at any loading conditions. Oscillator Operation A resistor connected between RI and GND sets the constant current source to charge/discharge the internal cap and thus the PWM oscillator frequency is determined. The relationship between RI and switching frequency follows the below equation within the specified RI in Kohm range at nominal loading operational condition. 6500 Fosc = ( ) RI( KΩ) khz Current Sensing and Leading Edge Blanking Cycle-by-Cycle current limiting is offered in LN3C63 current mode PWM control. The switch current is detected by a sense resistor into the sense pin. An internal leading edge blanking circuit chops off the sense voltage spike at initial MOSFET on state due to Snubber diode reverse recovery so that the external RC filtering on sense input is no longer required. The current limit comparator is disabled and thus cannot turn off the external MOSFET during the blanking period. PWM duty cycle is determined by the current sense input voltage and the FB input voltage. Internal Synchronized Slope Compensation Built-in slope compensation circuit adds voltage ramp onto the current sense input voltage for PWM generation. This greatly improves the close loop stability at CCM and prevents the sub-harmonic oscillation and thus reduces the output ripple voltage. Gate Drive LN3C63 Gate is connected to an external MOSFET gate for power switch control. Too weak the gate drive strength results in higher conduction and switch loss of MOSFET while too strong gate April 1, 2008-9 - LN3C63AD
drive output compromises the EMI. A good tradeoff is achieved through the built-in totem pole gate design with right output strength and dead time control. The low idle loss and good EMI system design is easier to achieve with this dedicated control scheme. An internal 18V clamp is added for MOSFET gate protection at higher than expected VDD input. Protection Controls Good power supply system reliability is achieved with its rich protection features including Cycle-by-Cycle current limiting (OCP), Over Load Protection (OLP) and over voltage clamp, Under Voltage Lockout on VDD (UVLO). With LIEMIC Proprietary technology, the OCP threshold tracks PWM Duty cycles and is line voltage compensated to achieve constant output power limit over the universal input voltage range with recommended reference design. At overload condition when FB input voltage exceeds power limit threshold value for more than TD_PL, control circuit reacts to shut down the output power MOSFET. Device restarts when VDD voltage drops below UVLO limit. VDD is supplied by transformer auxiliary winding output. It is clamped when VDD is higher than threshold value. The power MOSFET is shut down when VDD drops below UVLO limit and device enters power on start-up sequence thereafter. April 1, 2008-10 - LN3C63AD
PACKAGE MECHANICAL DATA SOT23-6 April 1, 2008-11 - LN3C63AD
8-Pin Plastic DIP April 1, 2008-12 - LN3C63AD
IMPORTANT NOTICE RIGHT TO MAKE CHANGES LIEMIC Semiconductor Corp. reserves the right to make corrections, modifications, enhancements, improvements and other changes to its products and ser vices at any time and to discontinue any product or service without notice. Customers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. WARRANTY INFORMATION LIEMIC Semiconductor Corp. warrants performance of its hardware products to the specifications applicable at the time of sale in accordance with its standard warranty. Testing and other quality control techniques are used to the extent it deems necessary to support this warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. LIEMIC Semiconductor Corp. assumes no liability for application assistance or customer product design. Customers are responsible for their products and applications using LIEMIC s components, data sheet and application notes. To minimize the risks associated with customer products and applications, customers should provide adequate design and operating safeguards. LIFE SUPPORT LIEMIC Semiconductor Corp. s products are not designed to be used as components in devices intended to support or sustain human life. LIEMIC Semiconductor Corp. will not be held liable for any damages or claims resulting from the use of its products in medical applications. MILITARY LIEMIC Semiconductor Corp. s products are not designed for use in military applications. LIEMIC Semiconductor Corp. will not be held liable for any damages or claims resulting from the use of its products in military applications. POWER FROM LIEMIC http://www.liemicsemi.com April 1, 2008-13 - LN3C63AD