R.A. No. Assessors Name Date Signature Site Volker Terjung, health and safety officer (SiFa), translated by Andreas Althoff Location Power Plants worldwide Date 0 6.0.0 Hazards and Risks 0 Folding by hand (0) sheets Risks: injuries at hands, crushes Risk assessment: Probability+Frequency:, Severity: 0 Preparing hard plaster (0) Mixing machine hard plaster Risks: harmful dust, crushes, rotating parts Risk assessment: Probability+Frequency:, Severity: 0 Working with cutting-off-machines (0) cutting-off-maschines band iron Risks: injuries to be caused by sharp-edged parts, ejection of parts, injuries at hands caused by non-protected saw blades, harmful dust Risk assessment: Probability+Frequency:, Severity: Risk - 5 Control Measures Implemented BGV A Check every years Risk assessment: Probability+Frequency: Severity: deposit mixing machine safety and on flat ground Dust mask P G6. (Breathing protection) BGV A Check every 0,5 years Risk assessment: Probability+Frequency:, Severity: Technical utilities safety shoes, ear protecting, safety glasses G6. (Breathing protection) BGV A Check every 0,5 years Risk assessment: Probability+Frequency:, Severity: Residual Risk -5 Heinrich Tapp GmbH + Co. KG Hohe Str. -7 D-576 Mülheim an der Ruhr / Germany Phone +9-(0)08-9969-0 Fax +9-(0)08-005 info@heinrich-tapp.de - www.heinrich-tapp.de
0 Drilling (08) hand drill power op., drill hammer Risks: unintendend turn-a-rounds of the machine, gathering while wearing gloves Risk assessment: Probability+Frequency:, Severity: 05 Welding and Cutting () Welding maschine, power op. Risks: burn, harmful weld smoke Risk assessment: Probability+Frequency:, Severity: 06 Paint, varnish, Coatings (5) varnish, paint, resolvent Risks: harmful vapors, skin hazards Risk assessment: Probability+Frequency:, Severity: 07 Tools (6) Tools Risks: injuries on hands and other, body parts Risk assessment: Probability+Frequency:, Severity: safety glasses, Ear protecting. Do not wear gloves BGV A Check every Years Risk assessment: Probability+Frequency:, Severity: protectiv barrier of the working area, Air ventilation and bleeding, Breathing protection and exhaustion if neccessary gloves, safety glasses, Breathing protection G9 (weld smoke) BGR 500 BGV A Check every Years Risk assessment: Probability+Frequency:, Severity: air ventilation of working area, issuing of working instructions, ensuring of applicable storage rooms, separate storing of hazardous, limitation of hazardous goods dust mask P, gloves, safety glasses G6. (Breathing protection) GefStoffV Risk assessment: Probability+Frequency:, Severity: using adequate tools Risk assessment: Probability+Frequency:, Severity: Heinrich Tapp GmbH + Co. KG Hohe Str. -7 D-576 Mülheim an der Ruhr / Germany Phone +9-(0)08-9969-0 Fax +9-(0)08-005 info@heinrich-tapp.de - www.heinrich-tapp.de
08 Lifting and carrying of heavy stocks (7) Risks: Indisposition of muscles and the skeleton as a consequence of frequent, overused and faulty lifting and carrying. Risk assessment: Probability+Frequency:, Severity: 09 Hazard generated by noise (8) Risks: hearing damage, dissence of acoustic warning signals, bad consequences to the general health Risk assessment: Probability+Frequency:, Severity: 0 Working on the bench (9) Risks: hearing damage, dissence of acoustic warning signals, bad consequences to the general health Risk assessment: Probability+Frequency:,Severity: Handling with ladders (0) Ladders in different design Risks: Falling as a consequence of damaged or faulty ladders or incorrect using Risk assessment: Probability+Frequency:, Severity:, providing of handling and transport aid, reasonable demands acc. to BGI 5, paying attention of legal protecting of working mothers safety shoes not less than S, gloves providing occupational medicine BGI 5, 58 Risk assessment: Probability+Frequency:, Severity: Organizational: Risk assessment: Probability+Frequency:, Severity: Organizational: providing of machines and tools with minor noise emission, marking of noise areas (> 90 db(a)) noise-reductionprograms acc. to BGI 675, Noise areas > 85 db(a): providing of Ear protecting BGR 9 G0 (Noise) Workplaces ordinance BGI 50-0, BGI 675, BGR 9, BGV A, BGV B, GSGV, Third ordinance to the Equipment safesty law Risk assessment: Probability+Frequency:, Severity: safety shoes BGV D6, BGI 5 technical check before using, BGV A Check every year Risk assessment: Probability+Frequency: Severity: Heinrich Tapp GmbH + Co. KG Hohe Str. -7 D-576 Mülheim an der Ruhr / Germany Phone +9-(0)08-9969-0 Fax +9-(0)08-005 info@heinrich-tapp.de - www.heinrich-tapp.de
Using of PPE () Risks: Danger of accident, Risk assessment: Probability+Frequency:, Severity: Electrical plant and equipment (8) Electrical plant and equipment Risks: electrical accidents, electric arcs, fire Severity: very high Risk assessment: Probability+Frequency:, Severity: Cutting sheets (0) hand lever guillotines sheets Risks: Injuries at hands, cutting damage Risk assessment: Probability+Frequency:, Severity: 5 Mineral fibres KMF () Products made of mineral fibres KMF Risks: health hazard as a consequence of inhalation of respirable fibres, irritation os skin, eyes and respiratory tracts Risk assessment: Probability+Frequency: Severity: Organizational: Risks decrease, assessment of PPE and correlation to workplaces, Inspection see attched data file G6 (Breathing protection) PPE-regulation, BGV A 9 before using Risk assessment: Probability+Frequency:, Severity: Organizational: Briefing, using faultless plants and equipment, regarding of VDE-Instructions and UVV Electrical plants and equipment BGV A BGV A, BGI, 59, 600, 608 continous checks, Checklists acc. to. schedule A of BGV A 5 Risk assessment: Probability+Frequency:, Severity: Using of shielded tools and machines Risk assessment: Probability+Frequency:, Severity: Using of machines and tools, designed for marginal dust expositions Organizational: Using of biosoluble mineral fibres KMF, handling with marginal dust expositions, periodical cleening of working areas, issuing of working instructions, Personal briefing dust mask P, safety glasses when overhead work, skin protection lotions using masks: G6. (Breathing protection) TRGS 5 Risk assessment: Probability+Frequency:, Severity: Heinrich Tapp GmbH + Co. KG Hohe Str. -7 D-576 Mülheim an der Ruhr / Germany Phone +9-(0)08-9969-0 Fax +9-(0)08-005 info@heinrich-tapp.de - www.heinrich-tapp.de
6 Working with machines () Risks: moving parts unprotected, Maschinenteile, risk of crushing, risk of fall Risk assessment: Probability+Frequency:, Severity: 8 Avoiding of danger zones and reasons of danger, Risk assessment wearing of hairnets tight-fitted work clothes, Ear protecting, safety glasses BGR 500 BGV A, Maintenance Risk assessment: Probability+Frequency:, Severity: 7 Rounding maschines, rolling () Rounding machines sheets Risks: The main course of accidents is wearing of gloves and absence of hand protection. Risk assessment: Probability+Frequency:, Severity: 8 Hand lever guillotines () hand lever guillotines sheets Risks: hand damage at the cutting line Risk assessment: Probability+Frequency:, Severity: Covering of the drive gears, hand protection for power operated rounding machines, Emergency stop, never wear gloves while working with rounding/rolling machines Caution: Never wear gloves while working with rounding/rolling machines BGR 500 BGV A, Maintenance Risk assessment: Probability+Frequency:, Severity: Top knife to be added with counter balance, safeguarding equipment, locking of the knife bar BGR 500 Check acc. to BGV A every years Risk assessment: Probability+Frequency:, Severity: Guidance Heinrich Tapp GmbH + Co. KG Hohe Str. -7 D-576 Mülheim an der Ruhr / Germany Phone +9-(0)08-9969-0 Fax +9-(0)08-005 info@heinrich-tapp.de - www.heinrich-tapp.de