Workstation for aluminium car body. Complete set of tools and equipment

Workstation for aluminium car body Complete set of tools and equipment

Workstation for aluminium car body Curtains, lighting and energy supply Construcion type: 4 columns The working station consists of the following constructive components: aluminium four-sided bearing lacing construction FD 34, 7,50 m x 5,50 m x 3,50 m, 26 module traverse beams for guide rails, curtains and lighting. Lighting Four-sided lighting, 20 x 80 W = 1,6 kw, luminous power over 1.500 lux, daylight lamps with evolvent reflectors for optimal lighting of vertical surfaces. Curtains 2 curtains made from fire-resistant glas fiber fabric, U-formed closing, opening in the middle where car drives in. Outside color: aluminium-grey Inside color: silver spraying Viewing windows: antidazzle filter Dimensions, L x W: 2 pcs., 12,0 m x 3,00 m Edging strips from all sides, with inlays from aramid fiber. Version CLM with single energy supply module The module moves along the U-formed trajectory around the car. The module consists of: 2 pcs pneumatic coil ¼ 2 pcs electrical coil 230 V / 16 A 1 pcs air preparation unit with pressure gauge, air-dryer and oiler 2 pcs safety connection of pneumatic system 1 pcs electricity box with 5 sockets 230 V / 16 А and 2 sockets CEE 400 V / 16 A, each socket with separate fuze 4 pcs holder for pneumatic tools 1 pcs tool storage place with rubber pad 2 pcs wall panel with holes for tools storage 1 pcs locking ring 1 set of flexible cables and guide rails for movement along the U-formed trajectorty, length 22 m Special features: color aluminium-grey RAL 9007 with structural surface. All connections and quicklock. Version CLE with double energy supply modules The modules move laterally along the car on the upper guide rails. Each module consists of: 2 pcs socket CEE 400 V / 16 A 3 pcs socket Schuko 230 V / 16 A 2 pcs pneumatic connector ¼ 1 pcs holder 1 suspension spring 2 set of flexible cables and line guide rails, length of each set is 7,5 m Special features: color aluminium-grey RAL 9007 with structural surface. All connections and quicklock. 2 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Aspiration Dedusting system for aluminium: Mobile industrial dust extractor D1 for area 22, power 2,2 kw, explosion-proof according to ATEX II 3 D for aluminium dust capture. The extractor is equipped with sparking protection and plugged 5 m long area and includes the set of adapters and accessories for different types of cars. Approved by TÜV Sachsen-Anhalt e.v. Germany. Dedusting system for aluminium and carbon: Mobile industrial dust extractor D1 for area 22, identical to the version for aluminium dust capture, additionally equipped with the class H fine filter for man-made materials dust capture, which cause cancerous diseases. Remark: the current legislation strictly prescribes, that the working areas with escape of man-made materials particles must be equipped with the proper dedusting system. In case if the existing dedusting system for aluminium dust capture is equipped with the class H fine filter, the additional dust extractor for man-made materials dust is not needed. Therewith you may capture dust of all types of light construction materials (except steel). Telescopic arm from stainless steel Extension 2 m with absorbing, swing arm and installation kit for mounting onto the dust extractor, connecting hose and antistatic-coated inlet funnel. Remark: using the dedusting system with the telescopic arm you may also at the same time capture welding fumes which escape during the aluminium welding. Unlike the aluminium dust, the aluminium welding fumes don t require the ATEX explosion-proof. In case if the welding fumes exctractor already exists (for example for steel), it can also be used for aluminium welding fumes extraction. Example of aluminium work station Fax +49 (0) 7720 1255 www.wielanderschill.com 3

Workstation for aluminium car body Content Page 5 Pulse arc welding machine InvertaPuls IP 6-2 - Welder MIG/MAG IM-240i with inverter technology Page 6 Welding protection helmet and gloves - Protection blankets - Crack testing sprays - Welding pliers - Welding wire Page 7 Riveting system XPress 800 - Temporary fastener - Rivet head cutter - Body chisel Page 8 Spot weld remover VarioDrill WS90 - Drill bits - Centering punch for rivets - BTR / BOR / Variantic Starter kit - Body saw WPS 3000 - Saw blades Page 9 Drilling machine GTC-041 B - Drill bits for rivets - Countersink - Step drill bit - Punch set - Rotary sander - Grinding disc set Page 10 Pistol grinder - Grinding and cutting set - Angle grinders - Belt grinder Page 11 Stainless steel round brush - Cutting discs - Body blade - File set - Wire brush Page 12 Pyrosil flammable set - Acetylen burner set - Dent pulling system Line Puller 1250 - Dent pulling system Carbon Miracle Alu Repair CMA-100 - Page 13 Dent repair system Carbon Miracle System CM-019 - Glue set for CM-019 - Airo power Standard kit Page 14 Vice grips - Heavy spoons Page 15 Hammers - Dolly wedges Page 16 Hand tool sets - Pliers Page 17 Metal saw - Metal ruler - Measuring tape - Flexible magnet - Thickness measuring device - Scrapers - Metal shears Page 18 Workshop stands - Gas bottle trolley Page 19 Tool trolley - Brushes - Manual hydraulic cylinder 4 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 331007 Inverta Puls IP 6-2 3x400 V Pulse-arc welder for aluminium and steel welding Description: welding machine with two torches steel and stainless steel welding aluminium welding (AlMg, AlSi) / TIG (WIG) welding MIG brazing (CuSi3, AlBz8, CuAl8) shielding gas / metal cored electrode Consists of: welder with rollers wire wheels for steel (wire 0,8 / 1,0 mm) wire wheels for alu (wire 1,0 / 1,2 mm) torch for alu, type MB24, length 3 m, red handle torch for steel, type MB15, length 3 m, blue earht cable, double valve 332007 Inverta Puls IP 6-2 3x230 V Pulse-arc welder for aluminium and steel welding Same scope of delivery as the art. 331007 311045 Adapter for second gas bottle for Inverta Puls IP6-2 341290 MIG/MAG IM-240i 230V Welder with inverter technology Description: MIG/MAG welding MIG brazing aluminium welding Consists of: power unit torch MB15 earth cable Fax +49 (0) 7720 1255 www.wielanderschill.com 5

Workstation for aluminium car body Art. Description 881047 Welding helmet WS07 881036 Welding gloves 661001 Special pliers for welders, 4 functions 882001 Grinding and welding protection blanket 3000х2500 mm Consists of: blanket 2500х1250 blanket 2000х1500 blanket 1000х1000 311050 Penetration test fluid Ardrox 9VF2, 500 ml, red 311051 Penetration test cleaner, 500 ml 311052 Developer fluid Ardrox 9D1B, 500 ml 311079 Welding wire AlSi5 Ø1,2 mm, 2 kg, coil D-200 Ø200 mm 311083 Welding wire AlMg3 Ø1,2 mm, 2 kg, coil D-200 Ø200 mm 6 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 700002 Rivet system XPress 800 Full Set Consists of: basic unit power cylinder SSC35/25 С-arm GC 80/40 С-arm GC 80/120 С-arm GC 140/240 blind rivet adapter BR20 (20kN) blind rivet adapter BR50 (50kN) blind rivet nuts adapter BRN20 (50kN) tool set RS-03 tool set RS-04 700203 Tool box RS-06 577104 Temporary fastener, Ø4,1 mm, 20 pcs 577106 Temporary fastener, Ø6,0 mm, 30 pcs 577107 Temporary fastener, Ø6,35 mm, 20 pcs 531110 Rivet head cutter 512001 Body chisel with handle Fax +49 (0) 7720 1255 www.wielanderschill.com 7

Workstation for aluminium car body Art. Description 601001 Vario Drill WS 90 spot weld remover 627005 Hard metal drill bit VHM for rivets Ø 5,0 x 49 mm, 3 edges, piston 8 mm 627001 Two-level drill bit W+S NK-2F for rivets, Ø 6,7x44 mm 628006 W+S special centering punch, two functions, for rivets 622003 BTR/BOR/Variantic Starter Kit Consists of: 3 Variantic drill bits, 3 edges, Ø 8х44mm 1 BTR/BOR drill bit, 3 edges, Ø 8х44mm 1 centering punch BTR/BOR fluid, 125ml, cutting oil for drill bits 120030 Body saw WPS 3000 197003 Saw blades 32 tpi, 10 pcs 197004 Saw blades 28 tpi, 10 pcs 8 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 611122 Pneumatic Drill GTC-041B 450 rpm, reversible 617220 Drill bit for rivets TIN, Ø4,1 mm, 70 mm 617226 Drill bit for rivets TIN, Ø6,1 mm, 100 mm 617227 Drill bit for rivets TIN, Ø6,5 mm, 100 mm 617240 Countersink 120 617301 Step drill-bit 4-30 mm 628010 Punch set, 6 pcs 661001 Rotary sander RAS 115.04E, 230 V 667017 Grinding discs set for grinder RAS 115.04E Consists of: 25 x STF D115 P36 25 x STF D115 P50 25 x STF D115 P80 50 x STF D115 P120 Fax +49 (0) 7720 1255 www.wielanderschill.com 9

Workstation for aluminium car body Art. Description 611124 Pistol grinder 19286-S 371 5, pneumatic 16 000 rpm Power 300 W Weight 1.2 kg 637055 Grinding and cutting kit, Ø 50 мм 637056 Grinding and cutting kit, Ø 115 мм 611125 Angle grinder FX-8125 LA, pneumatic 9 500 rpm Power 745 W Weight 1.8 kg 611121 Angle disc grinder GTC-412S, pneumatic 4500 rpm Power 520 W Weight 2 kg Grinding disc Ø 178 mm 637039 Supporting disc for sanding disc М14 Ø115 mm 671001 Belt grinder FX-8309B 677001 Grinding belt P80, 10 pcs 10 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 541202 Round brush, Ø75 mm, stainless steel 637036 Cutting disc for aluminium, 25 pcs 637037 Roughing disc for aluminium, 10 pcs 637038 Fiber grinding disc, grain 60, 25 pcs 521210 Body planer with blade 521211 Body blade diagonal Z-2 521212 Body blade radial Z-1 523222 Set of 6 files in curling bag 541211 Stainless steel wire brush Fax +49 (0) 7720 1255 www.wielanderschill.com 11

Workstation for aluminium car body Art. Description 341003 Pyrosil flammable set 802020 Acetylen burner set 821102 Line Puller 1250 dent pulling system Consists of: 1 x aluminium traverse 1 x pulling hook 3 claws 1 x pulling hook 2 claws 1 x pulling rods set, 4 pcs, Ø8 mm 2 x suction holder 1 x gauging unit 821103 Carbon Miracle Alu Repair CMA-100 dent pulling system for aluminium car body Consists of: stud welder МА-6 welding gun with torch trolley for welding machine gas hose pressure relief valve pyrometer pulling hook for Easypuller stud cutter studs (12 packages, each 50 pcs) 12 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 821999 Dent pulling system for aluminium car bodies Carbon Miracle CM-019 Consists of: Strong-Puller Easy-Puller Line-Puller 1600 Lever-Puller pulling hammers ONA-01 and ONA-02 body hammers 330 g, 555 g (vertical and horizontal) stud welding machine straight studs (2 packages each 110 pcs) twisted studs (2 packages each 110 pcs) welding nozzle trolley stud cutter set of pulling rods (Ø 7 and 8 mm) double pulling claw for Strong-/Line-Puller triple pulling claw for Strong-/Line-Puller glue set for Easy-Puller stud holder accessory kit 821101 Glue set for dent pulling system Carbon Miracle CM-019 Consists of: case, special glue, glue pistol Gluematic, glue pads (blue and black), plastic wedge 821150 Airo power Standard kit Tool set for stud pulling Consists of: pneumatic press, external and internal sleeve, rubber pad, flat adapter, supporting stand, external and inter nal supporting holders, nut adapter, V-form adapter, chain adapter, control unit, splint, extension pipes (125, 170, 300 and 500 mm), case Fax +49 (0) 7720 1255 www.wielanderschill.com 13

Workstation for aluminium car body Art. Description 561186 Mini grip 561181 Vice grip Axial DW 561182 Vice grip Axial DS 561184 Vice grip Axial T 561185 Vice grip Axial WS 561156 Vice grip, straight jaws 561157 Vice grip, long nose 561153 Vice grip 224 561230 Vice clamp 30 сm 511222 Heavy spoon, 170x60x30 mm 511220 Heavy spoon, 150x50 mm 511201 Pry bar and pumping spoon, 200 mm long / 60 and 40 mm wide 14 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 511034 Nylon hammer 511024 Body hammer, 340 g 511028 Plastic hammer, rebound free 511040 Locksmith hammer, 300 g 511039 Bumping hammer 511030 Aluminium hammer 511020 Body hammer 511026 Body hammer 511113 Dolly wedge, half round 511100 Dolly wedge, comma shape 511110 Dolly wedge, toe shape 511112 Dolly wedge, universal Fax +49 (0) 7720 1255 www.wielanderschill.com 15

Workstation for aluminium car body Art. Description 881385 Ratchet key set 881381 Socket key set 1/4 16 pcs 881382 Socket key set 3/8 17 pcs 881383 Screwdriver set, 7 pcs 881384 Socket key set Torx, 1/2 10 pcs 561031 Universal pliers, 200 mm 561032 Pliers with long jaws 16 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 523225 Metal saw 300 mm 932539 Metal ruler 1000 mm 871020 Steel tape measure 5m 881320 Flexible magnetic stick 871025 Thickness measuring device 541010 Scraper for undercoating 541020 Kit of spatulas, 4 pcs 531100 Sheet metal shear, left, 260 mm 531101 Sheet metal shear, right, 260 mm Fax +49 (0) 7720 1255 www.wielanderschill.com 17

Workstation for aluminium car body Art. Description 881101 Workshop Manager Classic 881107 Bumper Stand 881105 X-Stand 802021 Trolley for two gas bottles 18 Tel. +49 (0) 7720 8317 0 info@wielanderschill.com

Complete set of tools and equipment Art. Description 881201 Tool trolley R230, 1000 x 620 x 890 mm 541101 Round brush with long bristles, G10 541103 Flat brush, G5 541250 Flat brush, nylon 541290 Round brush, size 2 511305 Manual hydraulic cylinder 10 t Fax +49 (0) 7720 1255 www.wielanderschill.com 19

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