Section Contents Page General Applications........................ 9-95 North American fuses & accessories............9-113 DFJ - High speed Class J fuse...................97 Square Body fuses & accessories............ 11-17 BS 88 fuses & accessories..................177-185 Ferrule fuses & accessories..................18-0 High Speed Fuses Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 93
General Applications Rated Voltage The AC voltage rating of Cooper Bussmann fuses is given in volts rms. Fuses tested to IEC are tested at 5% above their rated voltage. British Style BS 88 fuses are tested at 10% above its rated voltage. UL recognition tests are performed at the rated voltage. Rated Current Rated current is given in amps rms. Cooper Bussmann fuses can continuously carry the rated current. Power Factor For other power factor values, the total clearing integral can be calculated as a multiple of the clearing integrals, the correction factor K and the correction factor X. X 1.0 0.9 0.8 Melting Characteristic The melting 10 characteristic shows the virtual 10 melting time in 3 seconds as a function of the 10 prospective current in amperes rms. 10 The fuses are 1 specially constructed for 10 short-circuit 0 protection against high level fault 10 1 currents. Loading and operation of 10 the fuse in the noncontinuous/dashed 10 3 section of the melt curve must be avoided. The curve 10 10 1 8 10 8 can also be read Prospective Current In Amperes RMS as the real melting time as a function of the RMS value of the pre-arc current. Virtual Pre-Arcing Time In Seconds Clearing Integrals The total clearing I t at rated voltage and at power factor of 15% are given in the electrical characteristics. For other voltages, the clearing I t is found by multiplying by correction factor, K, given as a function of applied working voltage, E g, (rms). 1.5 1.0 0.5 0. 0.3 0. K E g 100 00 300 00 500 00 0 Arc Voltage This curve gives the peak arc voltage, U L, which may appear across the fuse during its operation as a function of the applied working voltage, E g, (rms) at a power factor of 15%. Power Losses Watts loss at rated current is given in the electrical characteristics. The curve allows the calculation of the power losses at load currents lower than the rated current. The correction factor, K p, is given as a function of the RMS load current, I b, in % of the rated current. Cut-Off Current A fuse operation relating to short-circuits only. When a fuse operates in its current-limiting range, it will clear a shortcircuit in less than 1 cycle. Also, it will limit the instantaneous Peak Let-Through Current 10 5 10 A B 0.7 0.1 0. 0.3 0. 0.5 COS 1. 1. 9 8 7 5 3 1.0 0.8 0. 0.5 0. 0.3 0. U L Eg 00 300 00 500 00 0 Kp I 0.1 b 30 0 50 0 70 80 90 100% 10 10 10 10 5 10 Prospective Current in Amps RMS peak let-through current to a value substantially less than that obtainable in the same circuit if that fuse were replaced 9 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
General Applications with a solid conductor of equal impedance. A asymmetrical current B symmetrical current Parallel Connection When fuses are connected in parallel it is recommended that the applied voltage does not exceed 0.9 U N (the rated voltage of the fuse). This is due to the fact that the energy released within the fuses may be unevenly shared between the parallel connected barrels. When fuses are connected in parallel, one must take into account that the current sharing is not necessarily equal. And it must be checked, that the maximum load current is not exceeded. Series Connection Fuses in series may not equally divide the applied voltage. It is recommended that series connected fuses should only be operated at fault currents that yield melting times less than 10 ms and a recovery voltage per fuse of less than or equal to 0.9 U N (the rated voltage of the fuse). Mounting Guidance The recommendations below have to be followed when mounting a Cooper Bussmann fuse with end plate threaded holes. 1. Screw in studs: 5 N m Max, 3 N m Min. Attachment of the fuse to bussbar by means of nut and washer: Thread Torque (N m)* Configuration Max Min 5 1 18, M8 5 0 3 8 1, M10 5 0 3 8 5 0 1 13, M1 5 50 1 0 5 50 *1 N m = 0.7375 lb-ft Overloads The design of Cooper Bussmann fuses is such that they can be operated under rather severe operating conditions imposed by overloads (any load current in excess of the maximum permissible load current). In applications, there will be a maximum overload current, Imax, which can be imposed on the fuse with a corresponding duration and frequency of occurrence. Time durations fall into two categories: 1. Overloads longer than one second. Overloads less than one second termed impulse loads. The following table gives general application guidelines which, in the expression Imax < (% factor) x I t. I t is the melting current corresponding to the time t of the overload duration as read from the time-current curve of the fuse. The guidelines in the table below determine the acceptability of the selected fuses for a given I max. Frequency of Occurrence Overloads (> 1 sec) Impulse Loads (< 1 sec) Less than once per month I max < 80% x I t I max < 70% x I t Less than twice per week I max < 70% x I t I max < 0% x I t Several times per day I max < 0% x I t When impulse loads are an intrinsic/normal parameter of the load current either as single pulse or in trains of pulses or when their level is higher than the melting current at 0.01 seconds (per time-current curve), contact Cooper Bussmann for application assistance. In addition to the parameters set forth in the preceding table, the RMS value of the load current as calculated for any period of 10 minutes or more should not exceed the maximum permissible load current. Furthermore, it is important that a fuse should not be applied in the non-continuous/dashed portion of the associated time-current curve. Any time-current combination point which falls in the non-continuous/dashed portion of the time-current curve is beyond the capability of the fuse to operate properly. DC Operation Depending upon the short-circuit time constant and the magnitude of the prospective short-circuit current, the dc voltage at which a fuse can be applied may be less than its ac rating. Long time constants require a lower dc voltage. Conversely, however, higher available prospective shortcircuit currents result in faster fuse openings and thus permit a fuse to be operated at a higher DC voltage. Consult Cooper Reduction Factor Bussmann for additional information and application assistance when 1.0 fuses have to operate under DC conditions. 0.9 Load Current Versus Conductor Cross Section 0.8 0.5 0. 0.7 0.8 0.9 1.0 (IEC cross section) Reduction of permissible load current when the conductor cross section is less than that given in IEC Publication 9-1 & valid for Cooper Bussmann high speed fuses. Application Assistance If you have application problems or need a fuse outside our standard program, please contact the nearest Cooper Bussmann representative. Phone numbers are shown on the back cover. High Speed Fuses Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 95
North American Fuses Introduction North American Contents Catalog Amp Number Volts Range Page DFJ 00 1-00 97 FWA 130 1000-000 98-99 FWA 150 70-1000 100-101 FWX 50 35-500 10-103 FWH 500 35-100 10-105 KAC 00 1-1000 10 KBC 00 35-800 107 FWP 700 5-100 108-110 FWJ 1000 35-000 111-11 Accessories Fuse Bases 113 North American Fuse Ranges Amps Volts AC DC 1000-000 130 X X 70-1000 150 X X 35-500 50 X X 35-100 500 X X 1-1000 00 X 5-100 700 X X 0-00 800 X 35-000 1000 X General Information Cooper Bussmann offers a complete range of North American blade and flush-end style fuses and accessories. Their design and construction were optimized to provide: Low energy let-through (I t) Low watts loss Superior cycling capability Low arc voltage Excellent DC performance North American style fuses provide an excellent solution for medium power applications. While there are currently no published standards for these fuses, the industry has standardized on mounting centers that accept Cooper Bussmann fuses. Voltage Rating All Cooper Bussmann North American style fuses are tested at their rated voltage. Cooper Bussmann should be consulted for applications exceeding those values. Accessories External and internal open fuse indication is available for selected portions of the North American line. Fuse blocks are available for most applications. 9 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
Drive Fuse High Speed Fuses DFJ Class J Time-Current Characteristic Curves Average Melt Specifications Description: High speed, current-limiting fuse. The Cooper Bussmann Drive Fuse will provide maximum protection for AC and DC drives and controllers and meet NEC branch circuit protection requirements. The Drive Fuse has the lowest I t of any branch circuit fuse to protect power semiconductor devices that utilize diodes, GTOs, SCRs and SSRs. Dimensions: See page 15 for Class J dimensions. Construction: Melamine tube with silver fuse element. Ratings: Volts 00Vac (or less), 50Vdc (or less) Amps 1-00A IR 00kA RMS Sym., 100kA DC Agency Information: CE, Std. 8-8, Class J, UL Listed, Guide JDDZ, File E73, CSA Certified, Class 1-0, File 53787. Current Limitation Curves High Speed Fuses Features and Benefits Easily coordinated with existing and new variable speed drives and electric controllers. Standard Class J dimensions allowing the use of readily available fuse blocks, holders, and switches. Allows the lowest let-thru energy of any branch circuit overcurrent protective device. Typical Applications Protection of ac & dc drives Equipment using power semi-conductor devices Catalog Numbers (Amps) DFJ-1 DFJ-15 DFJ-70 DFJ-5 DFJ- DFJ-0 DFJ-80 DFJ-50 DFJ-3 DFJ-5 DFJ-90 DFJ-300 DFJ- DFJ-30 DFJ-100 DFJ-350 DFJ-5 DFJ-35 DFJ-110 DFJ-00 DFJ- DFJ-0 DFJ-15 DFJ-50 DFJ-8 DFJ-5 DFJ-150 DFJ-500 DFJ-10 DFJ-50 DFJ-175 DFJ-00 DFJ-1 DFJ-0 DFJ-00 Data Sheet: 108 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 97
North American FWA 130V: 1000-000A FWA Specifications Description: North American style flush-end high speed fuses. Dimensions: See Dimensions illustrations. Ratings: Volts: 130Vac Amps: 1000-000A IR: 00kA RMS Sym. 50kA @130Vdc Agency Information: CE, UL Recognized on 1000-000A fuses Total Clearing I t The total clearing I t at rated voltage and at power factor of 15% are given in the electrical characteristics. For other voltages, the clearing I t is found by multiplying by correction factor, K, given as a function of applied working voltage, E g, (rms). Dimensions (in) Catalog Number Fig. B C D Thread Depth FWA-1000AH-000AH 1.0 1.0 Tapped 3 8 - x 1 FWA-500AH-3000AH 1 3.0 1.5 Tapped 1-0 x 1 FWA-000AH 3.5 1.5 1.5 Tapped 1-0 x 1 1mm = 0.039 / 1 = 5.mm Fig. 1: 1000-3000A 1.5 1.0 0.5 0.3 0. K 0.15 5 Fig. : 000A 10 130 Eg Arc Voltage This curve gives the peak arc voltage, U L, which may appear across the fuse during its operation as a function of the applied working voltage, E g, (rms) at a power factor of 15%. Power Losses Watts loss at rated current is given in the electrical characteristics. The curve allows the calculation of the power losses at load currents lower than the rated current. The correction factor, K p, is given as a function of the RMS load current, I b, in % of the rated current. 300 00 100 1.0 0.8 0. 0.5 Catalog Numbers I t (A Sec) Catalog Rated Current Clearing Watts Numbers RMS-Amps Pre-arc at 130V Loss FWA-1000AH 1000 170000 0000 0 FWA-100AH 100 70000 730000 70 FWA-1500AH 1500 50000 100000 78 FWA-000AH 000 80000 00000 108 FWA-500AH 500 1500000 100000 130 FWA-3000AH 3000 100000 5700000 150 FWA-000AH 000 300000 900000 57 Watts loss provided at rated current. See accessories on page 113. Features and Benefits Excellent DC performance Low arc voltage and low energy let-through (I t) Low watts loss Superior cycling capability 0. 0.3 0. Kp U L 50 E g 100 150 I 0.1 b 30 0 50 0 70 80 90 100% 1.875 1.875 Typical Applications DC common bus DC drives Power converters/rectifiers Reduced voltage starters D B C B C Data Sheet: 70001 98 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American FWA 130V: 1000-000A FWA 1000-000A: 130V 10 10 FWA-1000AH FWA-100AH FWA-1500AH FWA-000AH FWA-500AH FWA-3000AH FWA-000AH Virtual Pre-Arcing Time In Seconds 10 1 10 0 10 1 High Speed Fuses 10 10 3 10 8 10 8 10 5 Prospective Current In Amps RMS 10 5 Peak Let-Through Current 10 FWA-000AH FWA-3000AH FWA-500AH FWA-000AH FWA-1500AH FWA-100AH FWA-1000AH 10 10 5 Prospective Short-Circuit Current Symmetrical RMS Data Sheet: 35785301 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 99
North American FWA 150V: 70-1000A FWA Specifications Description: North American style stud-mount fuses. Dimensions: See Dimensions illustrations. Ratings: Volts: 150Vac/dc Amps: 70-1000A IR: 100kA Sym. (70-00A) 00kA Sym. (50-1000A) 0kA @150Vdc (70-800A) 100kA @ 80Vdc (70-00A) Agency Information: CE, UL Recognized Total Clearing I t The total clearing I t at rated voltage and at power factor of 15% are given in the electrical characteristics. For other voltages, the clearing I t is found by multiplying by correction factor, K, given as a function of applied working voltage, E g, (rms). Dimensions (in) Fig. 1: 70-00A.5.188 1.93 1.15 0.750 0.31 1.000 1.5 1.0 0.5 0.3 0. K 0.15 1) ) 70 0.38 10 1) 500-1000A Range ) 70-00A Range 150 Eg 0.15 Arc Voltage This curve gives the peak arc voltage, U L, which may 300 appear across the fuse during its operation as a 00 function of the applied working voltage, E g, (rms) at a power factor of 15%. 100 Power Losses Watts loss at rated current is given in the electrical characteristics. The curve allows the calculation of the power losses at load currents lower than the rated current. The correction factor, K p, is given as a function of the RMS load current, I b, in % of the rated current. 1.0 0.8 0. 0.5 Catalog Numbers Rated I t (A Sec) Catalog Current Clearing Watts Number RMS-Amps Pre-arc at 150V Loss FWA-70B 70 70 000.9 FWA-80B 80 70 000 7.7 FWA-100B 100 100 1000 9.0 FWA-15B 15 1870 18000 11. FWA-150B 150 700 000 13.5 FWA-00B 00 780 5000 17. FWA-50B 50 770 70000.5 FWA-300B 300 1070 100000 7.0 FWA-350B 350 15700 10000 30. FWA-00B 00 0300 180000 35. FWA-500A 500 39000 10000 35.0 FWA-00A 00 000 10000 7.0 FWA-700A 700 75000 0000 9.0 FWA-800A 800 9000 80000 58.0 FWA-1000A 1000 170000 510000 0.0 Watts loss provided at rated current. See accessories on page 113. Features and Benefits Excellent DC performance Low arc voltage and low energy let-through (I t) Low watts loss Superior cycling capability 0. 0.3 0. Kp U L 50 E g 100 150 I 0.1 b 30 0 50 0 70 80 90 100% Fig. : 500-1000A 3.500.38 1.50 0.50 Typical Applications DC common bus DC drives Power converters/rectifiers Reduced voltage starters 1.000 1.500 0.0 1mm = 0.039 / 1 = 5.mm Data Sheet: 7000 100 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American FWA 150V: 70-1000A FWA 70-1000A: 150V 10 10 FWA-500A FWA-00A FWA-700A FWA-800A FWA-1000A Virtual Pre-Arcing Time In Seconds 10 1 10 0 10 1 10 FWA-70A FWA-80A FWA-100A FWA-15A FWA-150A High Speed Fuses 10 3 FWA-00A FWA-50A FWA-300A FWA-350A FWA-00A 10 10 8 8 10 Prospective Current In Amps RMS 10 Peak Let-Through Current 10 FWA-00A FWA-350A FWA-300A FWA-50A FWA-00A FWA-150A FWA-100A FWA-80A FWA-70A 10 10 10 10 5 Prospective Short-Circuit Current Symmetrical RMS Data Sheet: 35785310 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 101
North American FWX 50V: 35-500A FWX Specifications Description: North American style stud-mount and flush-end fuses. Dimensions: See Dimensions illustrations. Ratings: Volts: 50Vac/dc Amps: 35-500A IR: 00kA RMS Sym. Agency Information: CE, UL Recognized & CSA Component Acceptance on 35-800A fuses (0kA IR @50Vdc). Electrical Characteristics 1.5 1.0 Total Clearing I t The total clearing I t at rated 0.5 voltage and at power factor of 15% are given in the 0.3 electrical characteristics. 0. For other voltages, the clearing I t is found by multiplying by correction factor, K, given as a function of applied working voltage, E g, (rms). K 1) ) Eg 0.15 75 15 00 50 300 1) 35-800A Range ) 1000-500A Range Dimensions (in) Tapped Amp Thread Range Fig. A B C D E F G H J Depth 35-0 1 3.19 0.81 1.59.59.5 0.3 0.3 0.13 0.5 70-00 1 3.13 1. 1.59..19 0.3 1.00 0.19 0.7 5-00 1 3.8 1.50 1.59.9.5 0.1 1.00 0.5 0.75 700-800 1 3.8.00 1.59 3.03.8 0.1 1.50 0.5 0.78 1000-100.59 3.00 1.50 3 8 - x 1 1500-500 3.59 3.50 1.50 1.50 3 8 -- x 1 1mm = 0.039 / 1 = 5.mm A D E C Fig. 1: 35-800A J A Fig. : 1000-100A A Fig. 3: 1500-500A D Arc Voltage This curve gives the peak arc voltage, U L, which may appear across the fuse during its operation as a function of the applied working voltage, E g, (rms) at a power factor of 15%. Power Losses Watts loss at rated current is given in the electrical char acteristics. The curve allows the calculation of the power losses at load currents lower than the rated current. The correction factor, K p, is given as a function of the RMS load current, I b, in % of the rated current. 1. 1. U L 800 00 500 00 1) 300 ) E g 00 50 100 150 00 50 1) 35-800A Range ) 1000-500A Range 1.0 Kp 0.8 0. 0.5 Catalog Numbers Rated I t (A Sec) Catalog Current Clearing Watts Number RMS-Amps Pre-arc at 50V Loss FWX-35A 35 50 30. FWX-0A 0 0 310 5. FWX-5A 5 80 390 5.7 FWX-50A 50 100 50.0 FWX-0A 0 10 70 8.1 FWX-70A 70 330 100 7. FWX-80A 80 30 1850 8.1 FWX-90A 90 570 50 9.0 FWX-100A 100 70 3150 10.0 FWX-15A 15 1130 850 1.5 FWX-150A 150 10 950 15.7 FWX-175A 175 170 9300 18.5 FWX-00A 00 790 1000 FWX-5A 5 310 1700 FWX-50A 50 390 18100 7 FWX-75A 75 70 100 31 FWX-300A 300 000 7300 3 FWX-350A 350 1000 800 39 FWX-00A 00 1500 100 FWX-50A 50 100 101000 9 FWX-500A 500 8000 18000 5 FWX-00A 00 1100 188000 FWX-700A 700 8800 190000 7 FWX-800A 800 59000 30000 8 FWX-1000AH 1000 000 30000 100 FWX-100AH 100 9000 750000 103 FWX-1500AH 1500 10000 880000 10 FWX-100AH 100 10000 100000 10 FWX-000AH 000 30000 300000 151 FWX-500AH 500 70000 700000 13 Watts loss provided at rated current. See accessories on page 113. 0. 0.3 0. I 0.1 b 30 0 50 0 70 80 90 100% F G B C B C Features and Benefits Excellent DC performance Low arc voltage and low energy let-through (I t) Superior cycling capability Typical Applications DC common bus DC drives Power converters/rectifiers Reduced voltage starters H 10 B Data Sheet: 70005 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American FWX 50V: 35-500A FWX 35-800A: 50V 10 FWX 1000-500A(H): 50V 10 Virtual Pre-arcing Time In Seconds 10 10 1 10 0 10 1 10 10 3 10 FWX-35A FWX-0A FWX-0A FWX-70A FWX-100A FWX-150A FWX-00A FWX-350A FXW-00A FWX-500A FWX-00A FWX-800A 10 10 Prospective Current In Amps RMS Virtual Pre-Arcing Time In Seconds 10 10 1 10 0 10 1 FWX-1000AH FWX-100AH FWX-1500AH FWX-100AH FWX-000AH FWX-500AH High Speed Fuses 10 10 5 B 10 3 10 FWX-800A FWX-00A FWX-00A FWX-300A FWX-00A 10 8 10 8 10 5 Prospective Current In Amps RMS Peak Let-Through Current A FWX-150A FWX-100A FWX-70A FWX-0A FWX-5A FWX-35A Peak Let-Through Current 10 5 10 FWX-500AH FWX-000AH FWX-100AH FWX-1500AH FWX-100AH FWX-1000AH 10 10 10 10 5 Prospective Short-Circuit Current Symmetrical RMS 10 10 5 Prospective Short-Circuit Current Symmetrical RMS Data Sheet: 359 Data Sheet: 3578599 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 103
North American FWH 500V: 35-100A FWH Specifications Description: North American style stud-mount fuses. Dimensions: See Dimensions illustration. Ratings: Volts: 500Vac/dc Amps: 35-100A IR: 00kA Sym. 50kA @ 500Vdc Agency Information: CE, UL Recognition & CSA Component Acceptance on 35-800A only (50kA IR@500Vdc). UL Recognition on 35-100A only, CSA Component Acceptance: 35-100A. Total Clearing I t The total clearing I t at rated voltage and at power factor of 15% are given in the electrical characteristics. For other voltages, the clearing I t is found by multiplying by correction factor, K, given as a function of applied working voltage, E g, (rms). Fig. 1: 35-100A G F Fig. : 100-100A 10.19 0.15 0.5 3.5 10 A D E C 3.19 0.5.19 8.99 1.5 1.0 0.5 0.3 0. K 1) ) 0.15 100 J 1.5 1.750 50 00 1) 35-800A Range ) 1000-100A Range Dimensions (in) Amp Range Fig. A B C D E F G H J 35-0 1 3.188 0.813 1.593.51.193 0.3 0.719 0.15 0.518 70-100 1 3.5 0.97 1.73.853.807 0.35 0.750 0.15 0.375 15-00 1 3.5 1.15 1.83.89.78 0.3 1.000 0.188 0.0 5-00 1.30 1.500.090 3.0.750 0.10 1.000 0.50 0.750 50-00 1.30.000.090 3.530.780 0.10 1.500 0.50 0.780 700-800 1.30.500.090.970 3.0 0.530.000 0.380 1.300 1000-100 1.99 3.000 3.19 5.5.75 0.5.375 0.38 1.10 100-100 See Drawing 1mm = 0.039 / 1 = 5.mm B 0.75.5 H 500 Eg Arc Voltage This curve gives the peak arc voltage, U L, which may appear across the fuse during its operation as a function of the applied working voltage, E g, (rms) at a power factor of 15%. Power Losses Watts loss at rated current is given in the electrical characteristics. The curve allows the calculation of the power losses at load currents lower than the rated current. The correction factor, K p, is given as a function of the RMS load current, Ib, in % of the rated current. Catalog Numbers Rated I t (A Sec) Catalog Current Clearing Watts Numbers RMS-Amps Pre-arc at 500V Loss FWH-35B 35 3 150 8 FWH-0B 0 7 30 7.5 FWH-5B 5 105 50 7.5 FWH-50B 50 135 70 7.5 FWH-0B 0 10 900 9.9 FWH-70B 70 10 900 10. FWH-80B 80 305 100 1.7 FWH-90B 90 30 100 15 FWH-100B 100 75 000 17 FWH-15B 15 800 3500 5 FWH-150B 150 1100 00 30 FWH-175B 175 150 00 35 FWH-00B 00 1900 8500 0 FWH-5A 5 00 3300 39 FWH-50A 50 300 300 1 FWH-75A 75 7900 0300 FWH-300A 300 9800 9800 51 FWH-35A 35 13700 3800 53 FWH-350A 350 1500 7900 58 FWH-00A 00 1900 9700 5 FWH-50A 50 700 17000 7 FWH-500A 500 900 19000 8 FWH-00A 00 1300 0000 108 FWH-700A 700 55000 98000 10 FWH-800A 800 700 09000 19 FWH-1000A 1000 9000 50000 15 FWH-100A 100 1000 00000 180 FWH-100A 100 00000 1000000 10 FWH-100A 100 90000 100000 30 Watts loss provided at rated current. See accessories on page 113. Features and Benefits Excellent DC performance Low arc voltage and low energy let-through (I t) Superior cycling capability Data Sheet: 70007 1.0 0.8 0. 0.5 0. 0.3 0..0 1. U L 1. 800 00 500 ) 00 1) 300 100 00 300 00 E g 500 Kp 1) 35-00 & 1000-100A Range ) 5-800A Range I 0.1 b 30 0 50 0 70 80 90 100% Typical Applications DC common bus DC drives Power converters/rectifiers Reduced voltage starters Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American FWH 500V: 35-100A FWH 35-00A(B) & 900-100A(A): 500V 10 FWH 50-800A: 500V 10 10 10 1 10 0 10 1 FWH-35B FWH-0B FWH-5B FWH-50B FWH-0B FWH-70B FWH-80B FWH-90B FWH-100B FWH-15B FWH-150B FWH-175B FWH-00B FWH-900A FWH-1000A FWH-100A FWH-100A FWH-100A Virtual Pre-Arcing Time In Seconds 10 1 10 0 10 1 FWH-300A FWH-00A FWH-500A FWH-00A FWH-800A High Speed Fuses 10 10 10 3 10 3 10 8 10 8 8 10 Prospective Current In Amps RMS 10 5 FWH-100A FWH-100A FWH-100A FWH-1000A 10 10 10 10 5 Prospective Current In Amps RMS 10 5 B 10 10 Peak Let-Through Current Peak Let-Through Current FWH-800A FWH-00A FWH-500A FWH-00A FWH-300A FWH-50A FWH-00B FWH-150B FWH-15B FWH-100B FWH-80B FWH-0B FWH-50B FWH-0B FWH-35B 10 10 10 10 5 Prospective Short-Circuit Current Symmetrical RMS 10 10 A 103 10 105 Prospective Short-Circuit Current Symmetrical RMS Data Sheet: 3578530 Data Sheet: 30 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 105
North American KAC 00V: 1-1000A KAC Specifications Description: North American style stud-mount fuses. These 00V fuses are supplied as replacements only. For new installations, Cooper Bussmann recommends the 700V FWP Series fuse. Dimensions: See Dimensions illustrations. Ratings: Volts: 00Vac Amps: 1-1000A IR: 00kA RMS Sym. Agency Information: CE, UL Recognition on 1-00A only. Catalog Numbers (Amps) KAC-1 KAC-5 KAC-175 KAC- KAC-30 KAC-00 KAC-3 KAC-35 KAC-5 KAC- KAC-0 KAC-50 KAC-5 KAC-5 KAC-300 KAC- KAC-50 KAC-350 KAC-7 KAC-0 KAC-00 KAC-8 KAC-70 KAC-50 KAC-9 KAC-80 KAC-500 KAC-10 KAC-90 KAC-00 KAC-1 KAC-100 KAC-700 KAC-15 KAC-110 KAC-800 KAC-17.5 KAC-15 KAC-1000 KAC-0 KAC-150 See accessories on page 113. Features and Benefits Low arc voltage and low energy let-through (I t) Low watts loss Superior cycling capability Typical Applications Power converters/rectifiers Reduced voltage starters Dimensions (in) Amp Range Fig. A B1 B B3 C D E F G H 1-30A 1.875.500 1.875 0.0 0.53 0.03 0.57 35-0A.375 3.750 3.500.750 0.5 0.33 0.813 0.09 0.8 70-100A 5.000.03 3.5.750 0.750 0.0 1.000 0.15 0.09 110-00A 5.10.390 3.7.90 1.000 0.0 1.500 0.188 0.718 5-00A.18.815.55 3.000 1.5 0.5.000 0.50 0.87 50-800A 1.50.750 3.03.000.500 0.50 0.53 1000A 1 7.50.750 3.03.750 3.500 0.375 0.53 1mm = 0.039 / 1 = 5.mm Fig. 1: 1-30 & 50-1000A A B1 C G D F H Fig. : 35-00A A B B3 C G D E F H Data Sheet: 70009 10 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American KBC 00V: 35-800A KBC Specifications Description: North American style stud-mount and flush-end fuses. These 00V fuses are supplied as replacements only. For new installations, Cooper Bussmann recommends the 700V FWP Series fuse. Dimensions: See Dimensions illustrations. Ratings: Volts: 00Vac Amps: 35-800A IR: 00kA RMS Sym. Agency Information: CE, UL Recognition on 35-00A only. Catalog Numbers (Amps) KBC-35 KBC-100 KBC-300 KBC-0 KBC-110 KBC-350 KBC-5 KBC-15 KBC-00 KBC-50 KBC-150 KBC-50 KBC-0 KBC-175 KBC-500 KBC-70 KBC-00 KBC-00 KBC-80 KBC-5 KBC-800 KBC-90 KBC-50 See accessories on page 113. Features and Benefits Low arc voltage and low energy let-through (I t) Low watts loss Superior cycling capability Typical Applications Power converters/rectifiers Reduced voltage starters High Speed Fuses Dimensions (in) Amp Range Fig. A B C D E F G H I 35-0A 1.375 3.750 3.500.750 0.33 0.5 0.813 0.09 0.8 70-100A See Drawing 110-00A 1.0 3.719 3.59.90 0.31 0.875 1.19 0.187 0.375 5-00A 1 5.15.188 3.53.90 0.0 1.000 1.500 0.50 0.719 50-00A 1 5.15.389 3.87.875 0.0 1.500.000 0.50 0.757 800A 3 See Drawing 1mm = 0.039 / 1 = 5.mm Fig. 1: 35-0 and 110-00A E A B C D H F G Fig. : 70-100A I 0.750 1.000.90 3.5.0 0.15 Fig. 3: 800A 0.31.000 3.750 / " - / " 0.750.500.859 0.750 Data Sheet: 70010 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 107
North American FWP 700V: 5-100A FWP Specifications Description: North American style stud-mount fuses. Dimensions: See Dimensions illustrations. Ratings: Volts: 700Vac/dc Amps: 5-100A IR: 00kA RMS Sym. 50kA @700Vdc Agency Information: CE, UL Recognition & CSA Component Acceptance on 5-800A Total Clearing I t 1.5 K The total clearing I t at rated 1.0 voltage and at power factor of 15% are given in the electrical ) characteristics. For other 0.5 voltages, the clearing I t is found by multiplying by 1) 0.3 correction factor, K, given as 0. a function of applied working voltage, E g, (rms). 0.15 31 108 3) 0 0 700 1) 35-100A Range ) 15-00A Range 3) 700-100A Range Dimensions (in) Amp Range Fig. A B C D E F G H I 5-30 1.870 0.53 1.855.77.77 0.50 0.05 0.03 0.50 35-0 1.375 0.813.750 3.708 3.31 0.3 0.75 0.15 0.5 70-100 1.0 0.97.59 3.5 3.53 0.3 0.750 0.15 0.375 15-00 1 5.090 1.500.80.190 3.500 0.10 1.000 0.50 0.750 5-00 1 5.090.000.80.80 3.530 0.10 1.500 0.50 0.780 50-00 1 7.090.500.80 5.70.190 0.530.000 0.380 1.300 700-800 1.30.000.8 5.5 5.0 0.5 1.500 0.50 0.875 900-1000 See Drawing 100 3 See Drawing 1mm = 0.039 / 1 = 5.mm Fig. 1: 5-800A A D E C B F G J H Fig. : 900-1000A 7.59 5.9 5.15 3.8 0.5 3.500 1.375 1.031.750 0.5 Fig. 3: 100A 9.590.80.50 3.500 Eg 0.15 0.500 3.8 10.8 0.5 1.5 1.750 0.750 Arc Voltage This curve gives the peak arc 1. voltage, U L, which may 1. 1. appear across the fuse during its operation as a 8 function of the applied working voltage, E g, (rms) at 5 a power factor of 15%. Power Losses 3 Watts loss at rated current is given in the electrical characteristics. The curve 1.0 allows the calculation of the 0.8 power losses at load 0. currents lower than the rated 0.5 current. The correction factor, 0. K p, is given as a function of 0.3 the RMS load current, I b, in 0. % of the rated current. 0.1 I b Catalog Numbers 30 0 50 0 70 80 90 100% Rated I t (A Sec) Catalog Current Clearing Watts Numbers RMS-Amps Pre-arc at 700V Loss FWP-5B 5 1. 10 1.5 FWP-10B. 0 FWP-15B 15 10 75 5.5 FWP-0B 0 180 FWP-5B 5 30 7 FWP-30B 30 58 50 9 FWP-35B 35 3 10 1 FWP-0B 0 7 30 1 FWP-50B 50 135 00 1 FWP-0B 0 10 950 15.5 FWP-70B 70 305 000 18 FWP-80B 80 30 00 1 FWP-90B 90 15 700 5 FWP-100B 100 50 3500 7 FWP-15A 15 1800 7300 8 FWP-150A 150 900 11700 3 FWP-175A 175 00 1700 35 FWP-00A 00 5500 000 3 FWP-5A 5 7700 31300 5 FWP-50A 50 10500 500 8 FWP-300A 300 1700 7100 58 FWP-350A 350 3700 9500 5 FWP-00A 00 31000 15000 78 FWP-50A 50 300 137000 9 FWP-500A 500 500 170000 107 FWP-00A 00 700 50000 1 FWP-700A 700 5000 300000 15 FWP-800A 800 78000 50000 10 FWP-900A 900 91500 530000 150 FWP-1000A 1000 10000 00000 170 FWP-100A 100 195000 1100000 190 Watts loss provided at rated current. See accessories on page 113. Features and Benefits Excellent DC performance Low arc voltage and low energy let-through (I t) Superior cycling capability Data Sheet: 7001 U L 1) ) E g 300 00 500 00 700 1) 15-00A Range ) 35-100 & 700-100A Range Kp Typical Applications DC common bus DC drives Power converters/rectifiers Reduced voltage starters Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American FWP 700V: 5-100A FWP 5-30A(B): 700V 10 FWP 35-100A(B) & 700-100A(A): 700V 10 Virtual Pre-Arcing Time In Seconds 10 10 1 10 0 10 1 10 10 3 10 FWP-5B FWP-10B FWP-15B FWP-0B FWP-5B FWP-30B 8 10 1 8 10 8 Prospective Current In Amps RMS Virtual Pre-Arcing Time In Seconds 10 10 1 10 0 10 1 10 10 3 10 FWP-35B FWP-0B FWP-50B FWP-0B FWP-70B FWP-80B FWP-90B FWP-100B FWP-700A FWP-800A FWP-900A FWP-1000A FWP-100A 8 10 8 8 10 Prospective Current In Amps RMS High Speed Fuses 10 10 FWP-100A FWP-1000A FWP-800A FWP-700A FWP-30B FWP-5B Peak Let-Through Current 10 FWP-0B FWP-15B FWP-10B FWP- 5B Peak Let-Through Current 10 10 1 10 1 10 10 10 5 Prospective Short-Circuit Current FWP-100B FWP-70B FWP-0B FWP-50B FWP-0B FWP-35B 10 10 10 10 5 Prospective Short-Circuit Current Data Sheet: 3578531 Data Sheet: 35785308 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 109
North American FWP 700V: 5-100A FWP 150-00A: 700V 10 10 1 FWP-150A FWP-00A FWP-300A FWP-00A FWP-00A Virtual Pre-Arcing Time In Seconds 10 0 10 1 10 10 3 10 10 10 10 5 Prospective Current Current In In Amperes Amps RMS RMS 10 5 B 10 Peak Let-Through Current FWP-00A FWP-00A FWP-300A FWP-00A FWP-150A A 10 10 10 10 5 Prospective Short-Circuit Current Symmetrical RMS Data Sheet: 31 110 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American FWJ 1000V: 35-000A FWJ Specifications Description: North American style stud-mount fuses. Dimensions: See Dimensions illustration. Ratings: Volts: 1000Vac Amps: 35-000A IR: 5kA (35-00A) 100kA (50-000A) 50kA @ 800Vdc (35-00A, 50-00A) Agency Information: CE, UL Recognition File E91958 on 35-00A only. Total Clearing I t 1.5 The total clearing I K t at rated 1.0 voltage and at power factor of 15% are given in the electrical characteristics. For other 0.5 voltages, the clearing I t is found by multiplying by 0.3 correction factor, K, given as 0. a function of applied working voltage, E g, (rms). 0.15 00 1000 Dimensions (in) Amp Range Fig. A B C D E F G H I 35-0 1 5.000 0.90 3.110.35.180 0.35 0.750 0.15 0.380 70-100 1.93 1.15 3.085..15 0.35 1.000 0.188 0.07 15-00 1 5.85 1.5 3.1.803.055 0.5 1.000 0.50 0.819 50-00 1 5.78.000 3.500.811.150 0.33 1.500 0.50 0.7 500-00 1 7.01.500 3.5 5.98.70 0.5.000 0.375 1.01 800-000 1.811 3.500 3.31 5.7.9 0.5.750 0.500 0.880 1mm = 0.039 / 1 = 5.mm Fig. 1: 35-000A A D E C 500 800 Eg H Arc Voltage This curve gives the peak arc voltage, U L, which may appear across the fuse during its operation as a function of the applied working voltage, E g, (rms) at a power factor of 15%. Power Losses Watts loss at rated current is given in the electrical characteristics. The curve allows the calculation of the power losses at load currents lower than the rated current. The correction factor, K p, is given as a function of the RMS load current, I b, in % of the rated current. 1.0 0.8 0. 0.5 0. 0.3 0. 000 100 100 800 00 Kp U L E g 00 00 1000 100 1800 0.1 I b 30 0 50 0 70 80 90 100% Catalog Numbers Rated It (A Sec) Catalog Current Clearing Watts Numbers RMS-Amps Pre-arc at 1000V Loss FWJ-35A 35 10 000 7 FWJ-0A 0 300 500 8 FWJ-50A 50 70 3500 10 FWJ-0A 0 70 5000 11 FWJ-70A 70 1100 900 1 FWJ-80A 80 1550 9700 13 FWJ-90A 90 1900 1000 1 FWJ-100A 100 800 17500 15 FWJ-15A 15 800 35000 1 FWJ-150A 150 300 5000 5 FWJ-175A 175 7500 5000 30 FWJ-00A 00 11700 80000 3 FWJ-50A 50 1000 11000 50 FWJ-300A 300 3500 1000 5 FWJ-350A 350 33000 31000 FWJ-00A 00 7000 330000 7 FWJ-500A 500 39500 39000 95 FWJ-00A 00 1000 50000 105 FWJ-800A 800 87000 500000 18 FWJ-1000A 1000 190000 1100000 0 FWJ-100A 100 370000 100000 0 FWJ-100A 100 70000 700000 8 FWJ-100A 100 700000 000000 7 FWJ-1800A 1800 95000 5300000 39 FWJ-000A 000 1330000 700000 Watts loss provided at rated current. See accessories on page 113. High Speed Fuses G F J B Features and Benefits Excellent DC performance Low arc voltage and low energy let-through (I t) Low watts loss Superior cycling capability Data Sheet: 7007 Typical Applications DC common bus DC drives Power converters/rectifiers Reduced voltage starters Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 111
North American FWJ 1000V: 35-000A FWJ 35-00A: 1000V Virtual Pre-Arcing Time In Seconds 10 10 10 1 10 0 10 1 10 10 3 10 FWJ-0A FWJ-50A FWJ-0A FWJ-70A FWJ-80A FWJ-90A FWJ-100A FWJ-15A FWJ-150A FWJ-175A 10 8 8 10 Prospective Current In Amps RMS FWJ-00A FWJ-50A FWJ-300A FWJ-350A FWJ-00A FWJ-500A FWJ-00A FWJ 800-000A: 1000V Virtual Pre-Arcing Time In Seconds 10 10 10 1 10 0 10 1 10 10 3 10 FWJ-800A FWJ-1000A FWJ-100A FWJ-100A FWJ-100A FWJ-1800A FWJ-000A 8 10 3 8 10 8 10 5 Prospective Prospective Current Current In Amperes in AmpsRMS Data Sheet: 35785309 Peak Let-Through Current 10 5 10 FWJ-000A FWJ-1800A FWJ-100A FWJ-100A FWJ-150A FWJ-1000A FWJ-00A FWJ-800A FWJ-00A FWJ-500A FWJ-350A FWJ-300A FWJ-50A FWJ-00A FWJ-175A FWJ-150A FWJ-15A FWJ-100A FWJ-90A FWJ-80A FWJ-70A FWJ-0A FWJ-50A FWJ-0A 10 10 10 10 5 Prospective Short-Circuit Current Symmetrical RMS Data Sheet: 35785303 11 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
North American Fuse Accessories Fuse Bases (Blocks) Modular Style Cooper Bussmann offers a comprehensive line of fuse bases that provide the user with design and manufacturing flexibility. Two identical half bases make up a Cooper Bussmann modular fuse base. These split units can be panel mounted any distance apart to accommodate any length fuse. Stud Type (Not sold in pairs) The simpler design is the C58 Series modular fuse base. With this design, the fuse terminal and cable (with termination) are mounted on the same stud, minimizing labor needed for installation. The stud type base is available in the configuration shown in the table below. Catalog Max Fuse Stud Stud Dia. Number Amp Rating Height (in) & Threads C58-1 00 1.00 5 1-18 C58-00 1.75 5 1-18 C58-3 00 0.75 5 1-18 C58-100 1.00 1-0 C58-5 100 1.75 1-0 C58 Series Stud Type High Speed Fuses Connector Type Cooper Bussmann also offers a modular style fuse base that utilizes a tin-plated connector (for wire termination and heat dissipation) and a plated-steel stud (for fuse mounting). The connector type fuse base is available in the configurations shown below. Consult Cooper Bussmann for additional product details. Modular Max Max Fuse Data Sheet Base Style Voltage Amp Rating Number 1BS101 00 100 10 1BS10 00 00 107 1BS103 00 00 108 1BS10 00 00 109 BH-0xxx 700 100 100 BH-1xxx 500 00 101 BH-xxx 5000 00 10 BH-3xxx 150 700 103 Refer to page 75 for BH style holders. BS Style Connector Type Fixed Center Base Style Cooper Bussmann offers a comprehensive line of fixed mount style fuse bases under the trademark TRON rectifier fuse blocks. The cable and fuse connections are similar to the stud type fuse base both are mounted on the same stud. Consult Cooper Bussmann for complete product details. Fixed Center Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 113
Square Body Fuses Introduction Square Body Contents Page Application Information 115-11 Volts (IEC/UL) Size Class Fuse Style Page ar DIN 3 53 117-119 000,00 ar Flush End Contact 117-119 ar DIN 3 0 10-11 ar DIN 3 53 1-13 ar Flush End Contact 1-15 90/700 1*, 1,, 3 ar US Style 1-17 ar French Style 18-19 ar Fuse Curves 130-131 1*,, 3 ar DIN 3 0 13-13 ar Flush End Contact 135-13 3, ar Flush End Contact 137-139 00, 1,, 3 ar DIN 3 0 10-13 00 ar DIN 3 53 1-15 ar DIN 3 53 1-17 ar Flush End Contact 18-19 1000 1*, 1,, 3 ar US Style 150-151 ar Fuse Curves 15-153 ar Flush End Contact 15-15 ar Flush End Contact 157-159 ar DIN 3 53 10-11 150/1300 1*, 1,, 3 ar Flush End Contact 1-13 ar US Style 1-15 ar Fuse Curves 1-17 ar Flush End Contact 18-170 3 ar Flush End Contact 171-17 1000-000 5 ar Flush End Contact 173 DC Fuses 17-18 Accessories Page Indicator System 185 Fuse Bases 18 Square Body Fuse Ranges Amps Volts AC DC 10-7500 90 X 50-100 150 X General Information Designed and tested to: IEC 09: Part UL Recognized Cooper Bussmann offers a complete range of square body style fuses and accessories. Their unique design and construction provide: Minimal energy let-through (I t) Low operating temperature Low watts loss Square body style fuses are a very attractive solution for high power applications which require a compact design with superior performance. The construction and design of square body style fuses make it easy for Cooper Bussmann to manufacture custom products. Our cataloged offering provides only a sample of the wide variety of product which is available. Each square body style fuse is available with a number of different end fittings. Options include: DIN 3 53 DIN 3 0 Flush End (Metric/US) French Style US Style Voltage Rating All Cooper Bussmann square body style fuses are tested to IEC 09: Part. This standard requires a test voltage which is 5% higher than the rated voltage. In North America, fuses are required to clear only their rated voltage. Accessories Square Body style fuses are available with three different open fuse indicator systems. Options include visual indication and indication utilizing a microswitch. Fuse blocks are also available for most applications. 11 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
Square Body Applications Maximum Permissible Load Current The rated current value of Cooper Bussmann fuses is based on the ambient temperature in the space immediately below the fuse of 0 C. The following graph gives correction factors (k) for a range of temperatures ( 0 C to +80 C). Maximum permissible continuous load currents can be calculated by applying the following formula: I b I n k (1 + 0.05 V) x K b where I b = Maximum permissible continuous load current I n = Rated current of fuse k = Temperature correction factor v = Velocity of cooling air in m/s (max. 5 m/s). K b = Fuse load constant 1.0 1. 1. 1 0.8 0. k Temperature Correction Curve 0 0 0 0 0 0 80 C The maximum permissible continuous load current Ib of a fuse can be checked empirically (i.e., by satisfying the formula below) by making simple voltage and temperature measurements under actual operating conditions after the fuse has been installed in its operating location and loaded at the calculated Ib value: E (0.9 + 0.00t) N E 1 where E 1 = Voltage drop across fuse after 5 seconds E = Voltage drop across fuse after hours t = Air temperature at start of test ( C) N = Constant Fuse Rated Voltage (IEC) N 90 1.5 150 1. High Speed Fuses Body Cross Section Standard fuse program includes barrels with different cross sections. Size 000 00 1 1 3 Maximum Cross-section (mm) 1 3 30 7 5 5 53 53 1 1 7 7 105 105 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 115
Square Body Applications Example Application of Square Body High Speed Fuses Subject to Overload and Impulse Loading Select a short-blade indicating fuse with indicator/adapter to permit the use of a single-pole microswitch for remote indication and determine if the fuse selected will meet the following application parameters. 170M39 (00A) Application Parameters Load Currents Expected Load Type Duration Frequency of Occurrence Amps (1) Normal Continuous 300A () Overload 0 Seconds Once Per Hour 500A (3a) 10 Seconds -3 Times Per Week (3b) Overload 0 Seconds (max.) Once Per Month 700A () Impulse 0.5 Seconds Less Than Once Per Month 1100A Voltage Data (5) Voltage Applied to Fuse During Fault Conditions 00V (+10%) Temperature Data () Temperature Inside Cubicle in Which Fuse is Located (Natural Convection Cooling Only) 0 C Thyrister Data (7) Thyrister Peak Voltage Withstand 1000V (8) Thyrister I t Withstand at 10 Milliseconds* 90,000A s *Note: The I t withstand of the thyrister may be given for other impulse durations (i.e., 1.5 ms, 3.5 ms, or 8.3 ms); however, the stated fuse I t is valid for all impulse durations of 10 ms or less. Time In Seconds 10 10 1 10 0 10 1 A Profile Line A Application Procedure Step Procedure Remarks (1) Select a short-blade fuse to permit 1.1 Taking into consideration only the mounting of microswitch 170H009 continuous load current and ambient temperature, from Table on page 17 tentatively select fuse 170M39 00A, 90V). () Determine I t (total clearing) at 0V..1 See Table, page 17. Note I t is 105,000A s at rated voltage of 90V.. From the figure on page 1, note that correction factor K = 0.5. OK.3 I t 0V K = I t 0V 105,000 0.5 = 8,50 (3) Determine maximum arc voltage 3.1 From the figure on page 1, note that at 0V maximum voltage at 0V is 900V OK () Determine maximum permissible.1 Per page 115 data, continuous load current I b. I b = I n k (1 + 0.05V) K b I b = 00A 0.8 (1 + 0) 1 I b = 30A (5) Plot a line profile showing the 5.0 Calculate I max per Table, expected load and overload currents. High Speed Fuse Application Guide Determine that overload and impulse page 1, for each overload and impulse load currents do not exceed their load. maximum permissible values. (Item ) 5.1 I max < 0% I t 500A < 0% 950A OK 500A < 570A (Item 3a) 5. I max < 0% I t 700A < 0% 130A OK 700A < 780A (Item 3b) 5.3 I max < 70% I t 700A < 70% 1150A OK 700A < 805A (Item ) 5. I max < 70% I t 1100A < 70% 1800A OK 1100A < 10A The tentatively selected fuse 170M39 with microswitch 170H009 meets all application parameters; no further selection would be necessary. 10 10 Current In Amperes Calculation of Watt Loss From the Table on page 17, watt loss at 00 amps is 0 watts. The continuous load current of 300A is 75% of rated current (00A). From page 1, the correction factor K p = 0.5. Watt Loss 75% = Watt Loss 100% K p = 0W 0.5 = 30 watts Special Fuses Other high speed fuses are available from Cooper Bussmann with voltage ratings of 380 to 10,000V and current ratings up to 10,000A in a single unit configuration. Fuses can be supplied with open fuse, pin indicators. Various types of microswitches are also available (see page 185). 11 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
Square Body DIN 3 53 90V/700V (IEC/UL): 10-00A 90V/700V (IEC/UL) 10-00A Specifications Description: Square body DIN 3-53 stud mount high speed fuses. Dimensions: See dimensions illustration. Ratings: Volts: 90Vac (IEC) 700Vac (UL) Amps: 10-00A IR: 00kA RMS Sym. Agency Information: CE, Designed and tested to IEC 09: Part, UL Recognized. UL Recognition/CSA Component Acceptance on Size 000. Total Clearing I t The total clearing I 1.5 t at K rated voltage and at power 1.0 factor of 15% are given in the electrical characteristics. For other 0.5 voltages, the clearing I t is 0. found by multiplying by 0.3 correction factor, K, given as a function of applied 0. E g working voltage, E g, (rms). 100 00 300 00 500 00 90 Dimensions (mm) Type -U/80, -/80, -TN/80 Size D E F G H K 000 0 1 0 51 8 00 51 30 8 7 10 1mm = 0.039 / 1 = 5.mm 5 Indicator * Arc Voltage This curve gives the peak arc voltage, U L, which may appear across the fuse during its operation as a function of the applied working voltage, E g, (rms) at a power factor of 15%. Power Losses Watts loss at rated current is given in the electrical characteristics. The curve allows the calculation of the power losses at load currents lower than the rated current. The correction factor, K p, is given as a function of the RMS load current, I b, in % of the rated current. Features and Benefits Excellent DC performance Low arc voltage and low energy let-through (I t) Low watts loss Superior cycling capability Typical Applications DC common bus DC drives Power converters/rectifiers Reduced voltage starters 1. 1. 9 8 7 5 3 1.0 0.8 0. 0.5 0. 0.3 0. U L E g 00 300 00 500 00 90 K p 0.1 30 0 50 0 70 80 90 100% For Other Voltage Ratings in This Body Style See page 1 (1000V) Dimensions (mm) Type 00B/0, 00BTN/0 1mm = 0.039 / 1 = 5.mm I b High Speed Fuses M8 D K G 100 78 30 5 Max E H F 8 * Indication for Size 00 fuses is a red pin. Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com Indicator 117
Square Body DIN 3 53 90V/700V (IEC/UL): 10-00A Catalog Numbers Catalog Numbers -TN/80 00BTN/0 -U/80 -/80 Type T 00B/0 Type T Rated I t (A Sec) Without Visual Indicator Visual Indicator Current Clearing Watts Indicator Indicator for Micro Indicator for Micro Size RMS-Amps Pre-arc at 0V Loss 170M1308 170M1358 170M108.8 5.5 3.0 170M1309 170M1359 170M109 1 7. 8 5.5 170M1310 170M130 170M110 0 11.5 78 7 170M1311 170M131 170M111 5 19 130 9 170M131 170M13 170M11 3 0 70 10 170M1313 170M133 170M113 0 9 0 1 170M131 170M13 170M11 50 115 770 15 170M1315 170M135 170M115 000 3 15 150 1 170M131 170M13 170M11 80 380 550 19 170M1317 170M137 170M117 100 95 50 170M1318 170M138 170M118 15 100 8500 8 170M1319 170M139 170M119 00 1000 3 170M130 170M1370 170M10 00 00 8000 37 170M131 170M1371 170M11 50 7750 51500 170M13 170M137 170M1 315 1000 80500 5 170M08 170M58 170M708 170M758 5 19 130 170M09 170M59 170M709 170M759 3 8.5 195 7 170M10 170M0 170M710 170M70 0 50 30 9 170M11 170M1 170M711 170M71 50 95 0 10 170M1 170M 170M71 170M7 3 170 100 1 170M13 170M3 170M713 170M73 80 310 100 15 170M1 170M 170M71 170M7 00 100 0 150 0 170M15 170M5 170M715 170M75 15 1000 950 5 170M1 170M 170M71 170M7 10 1900 13000 30 170M17 170M7 170M717 170M77 00 300 3000 35 170M18 170M8 170M718 170M78 50 50 000 5 170M19 170M9 170M719 170M79 315 10000 8500 55 170M0 170M70 170M70 170M770 350 13500 91500 0 170M1 170M71 170M71 170M771 00 18000 15000 70 Watts loss provided at rated current. Microswitch indicator ordered separately. See accessories on pages 185-18. For fuse curves see page 119. 118 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com
Square Body Size 000, 00 90V/700V (IEC/UL): 10-00A Size 000 10-315A: 90V Size 00 5-00A: 90V 10 10A 1A 0A 5A 3A 0A 50A 3A 80A 100A 15A 10A 00A 50A 315A 10 5A 3A 0A 50A 3A 80A 100A 15A 10A 00A 50A 315A 350A 00A 10 10 A A Virtual Pre-Arcing Time In Seconds 10 1 10 0 10 1 A Virtual Pre-Arcing Time In Seconds 10 1 10 0 10 1 A High Speed Fuses 10 10 10 3 10 3 1x10 1x10 1 10 10 Prospective Current In Amps RMS 1x10 1x10 1 10 10 Prospective Current in Amps RMS Peak Let-Through Current 10 B 315A 50A 00A 10A 15A 100A 80A 3A 50A 0A 3A 5A 0A 1A 10A Peak Let-Through Current 10 B 00A 350A 315A 50A 00A 10A 15A 100A 80A 3A 50A 0A 3A 5A 10 10 A A x10 1 1x10 1 10 10 10 5 Prospective Short-Circuit Current Symmetrical RMS x10 1 1x10 1 10 10 10 5 Prospective Short-Circuit Current Symmetrical RMS Data Sheet: 1705310 Data Sheet: 170531 Courtesy of Steven Engineering, Inc.-30 Ryan Way, South San Francisco, CA 9080-370-Main Office: (50) 588-900-Outside Local Area: (800) 58-900-www.stevenengineering.com 119