Fuse Diagnostic Sizing Charts



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Ballasts Indoor Fluorescent Fuse Holder(s) Fuse Holder(s) GLR HLR GLQ HLQ GMF GMQ GRF All Other (Mercury, Sodium, etc.) Fuse Holder(s) Fuse Holder(s) Fuse Holder(s) BAF HPF KTK-R HPS-RR SC 0-15 HPF-EE BAN HPS FNQ-R HPF-RR HPS-EE KTK LP-CC SC 20 HPF-JJ FNM HPS-JJ FNQ KTQ HPS-L SC 25-30 HPF-FF FNW BBS HPF-L HPS-FF Outdoor Mercury, Sodium, etc. Fuse Holder(s) Fuse Holder(s) BAF HEB KTK-R HEY BAN HEX FNQ-R KTK HPC-D LP-CC FNM FNQ FNW Capacitors (NEC 460) Protected by Time-Delay Fuses. 150% to 175% of Full Load Current, FNQ-R, TCF Protected by Non-Time-Delay Fuses. On Load Side of Motor Running Overcurrent Device. to 300% of Full Load Current. recommended as shown, but not required. 0-250 KTN-R, NON 0-600 KTS-R, NOS 0-600 JKS, KTK-R 202 2005 Cooper Bussmann

Electric Heat (NEC 424) Electric Space Heating Electric Boilers with Resistance Type Immersion Heating Elements in an ASME Rated and Stamped Vessel Size at 125% or next size larger but in no case larger than 60 amps for each subdivided load. Size at 125% or next size larger but in no case larger than 150 amps for each subdivided load. 0-250 LPN-RK_SP FRN-R, NON 0-480 SC 25 to SC 60 FRS-R, NOS FNQ-R, JKS, KTK-R, TCF, SC 1 2 to SC 20 Mains, Feeders, Branches Feeder Circuits (600A & Less) No Motor Load 100% of non-continuous load plus 125% of continuous load. JKS, KTK-R Combination Motor Loads and Other Loads Motor Loads 150%* of the FLA of largest motor (if there are two or more motors of same size, one is considered to be the largest) plus the sum of all the FLA for all other motors plus 100% of non-continuous, non-motor load plus 125% of continuous, non-motor load. 150%* of the FLA of largest motor (if there are two or more motors of same size, one is considered to be the largest) plus the sum of all the FLA for all other motors. 0-25O LPN-RK_SP, FRN-R 0-600 LPJ- SP, LP-CC *A max. of 175% (or the next standard size if 175% does not correspond to a standard size) is allowed for all but wound rotor and all dc motors. Main, Branch & Feeder Circuits (601-6000A) 150% to 225% of full load current of largest motor plus 100% of full load current of all other motors plus 125% of continuous non-motor load plus 100% of non-continuous non-motor load. 0-600 KRP-C_SP 2005 Cooper Bussmann 203

Motor Loads (NEC 430) 600V & Less Protected by Time- Delay Fuses Fuse Sized For: Backup Overload w/ Motor Starter & Short-Circuit 125% of motor FLA or next size larger. 130% of motor FLA or next size larger. 0-250 FRN-R 0-600 FRS-R 0-250 LPN-RK_SP Short-Circuit Only 175%* of motor FLA or next size larger. (If 175% does not correspond to a standard size). If this will not allow motor to start, due to higher than normal inrush currents or longer than normal acceleration times (5 sec. or greater), fuse may be sized up to 225% or next size smaller. 0-600 LPJ_SP, TCF Protected by Non-Time Delay Fuses & all Class CC Fuses Short-Circuit Only Max. of 300%* of motor FLA or next size larger (if 300% does not correspond to a standard size). If this will not allow motor to start due to higher than normal inrush currents or longer than normal acceleration times (5 sec. or greater), fuses through 600 amps may be sized up to 400% or next size smaller. *150% for wound rotor and all DC motors. 0-250 KTN-R, NON 0-600 KTS-R, NOS 0-600 LP-CC, JKS, KTK-R Above 600V Compare the min. melting time-current characteristics of the fuses with the time-current characteristics of the overload relay curve. The size fuse which is selected should be such that short.circuit protection is provided by the fuse and overload protection is provided by the controller overload relays. 2400 JCK, JCK-A, JCH 4800 JCL, JCL-A, JCG 7200 JCR, 7.2 WKMSJ Solenoids (Coils) Branch Circuit Fuses Size at 125% or next size smaller. 0-250 Best: LPN-RK_SP FRN-R FRS-R FNQ-R, TCF Supplementary Fuses Size at 125% or next size larger. 0-32 MDL 9-30A, FNM 20-30A 0-125 MDA 25-30A, FNM 12-15A 0-250 MDL 1 16-8A, MDA 2 10-20A, FNM 1 10-10A, FNW 12-30A, MDQ 1 100-7A 0-500 FNQ 1 10-30A 204 2005 Cooper Bussmann

s 600V Nominal or Less (NEC 450.3) Only Note: Components on the secondary still need overcurrent protection Rated primary current less than 2 amps Optimum 125% or next size larger NEC Maximums Max. 300% or next size smaller (See NEC 430.72(C) for control circuit transformer maximum of 500% Rated primary current greater than or equal to 2 amps but less 125% or next size larger Max. 167% or next size smaller Rated primary current greater than or equal to 9 amps 125% or next size larger Max. of 125% or next larger* And Without Thermal Overload A A With Thermal Overload Impedance of 6% or Less Impedance of More B C D E F and secondary fuses at 125% of primary and secondary FLA or next size larger B C D E F % of FLA (or next FLA size smaller) A = B = C = 600% D = 600% E = 400% F = 400% % of FLA A = 167% or next size smaller B = 125% or next size larger* C = 167% or next size smaller D = 125% or next size larger* E = 167% or next size smaller F = 125% or next size larger* *When 125% of FLA corresponds to a standard rating, the next larger size is not permitted. 250V LPN-RK_SP, FRN-R 600V KRP-C_SP, LPJ_SP, LPS-RK_SP, FNQ-R, FRS-R, TCF 2005 Cooper Bussmann 205

s Nominal (NEC 450.3) Supervised Installations Only at or next standard size if does not correspond to Note: Components on the secondary still need overcurrent protection and Impedance Less Than or Equal to 6% at code max. of 300% at Unsupervised Installations Impedance Less Than or Equal to 6% Impedance Greater at code max. of 300% at 300% or next standard size if 300% does not correspond to a standard rating at at 225% at at or next standard size if does not correspond to at 125% or next standard size if 125% does not correspond to 250V LPN-RK_SP, FRN-R 600V LPS-RK_SP, LPJ-_SP, KRP-C_SP, FRS-R, FNQ-R, TCF 2475V JCD 2750V JCX 2750/5500V JCW 5500V JCE, JCQ, JCY, JCU, 5.5 ABWNA, 5.5 AMWNA, 5.5 FFN 7200V 7.2 ABWNA, 7.2 SDLSJ, 7.2 SFLSJ 8300V JCZ, JDZ, 8.25 FFN 15500V JCN, JDN, JDM, 15.5 CAVH 17500V 17.5 CAV, 17.5 SDM 24000V 24 SDM, 24 SFM, 24 FFM 36000V 36 CAV, 36 SDQ, 36 SFQ 38000V 38 CAV Impedance Greater at 300% or next standard size if 300% does not correspond to a standard rating at 225% or next standard size if 225% does not correspond to at 125% or next standard size if 125% does not correspond to Solid State Devices (Diodes, SCRs, Triacs, Transistors) Short-Circuit Only F, S, K, & 170M Series fuses sized up to several sizes larger than full load RMS or dc rating of device. 0-130 FWA 0-250 FWX 0-500 FWH 0-600 FWC, KAC, KBC 0-700 FWP, 170M Series, SPP 0-1000 FWJ, 170M Series, SPJ 206 2005 Cooper Bussmann