www.swagelok.com Multijacketed Tubing, Single-Jacketed Tubing, Insulated Tubing Features 1/4 to 6 to 12 tubing sizes available in 316/316L stainless steel copper Seamless welded tubing available in stainless steel Thermoplastic polyurethane (TPU) PVC jackets help protect tubing from external corrosion abrasion Fibrous glass insulation reduces heat loss helps protect personnel
2 Multijacketed Tubing, Jacketed Tubing Insulated Tubing Multijacketed Tubing Swagelok multijacketed tubing provides protection against galvanic atmospheric corrosion protects the tubing against wear abrasion. In addition, it reduces costs by enabling installation of up to four tubes at once. Features 316/316L stainless steel instrumentation tubing 1/4 to 6 to 12 tubing sizes Low-temperature, UV-resistant thermoplastic polyurethane (TPU) for both individual tube jackets outer jacket Positive identification of individual tubes along entire length jacket marking stard; see Stard Marking, below. Individual tubes are marked for positive identification along their entire length. Materials of Construction Component Tubing Jackets Material/Grade 316/316L / ASTM A269, A213➀ Thermoplastic polyurethane Stiffening plate Aluminum 3- Inner wrap, outer wrap Foam wrap Polyester film Closed cell, EPDM foam rubber ➀ wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.41/1.44. Stard Marking Stard marking includes model, size, materials, specifications, temperature rating, batch number for traceability. Individual Example: Swagelok Model MJT.49 316/316L SMLS ASTM A269 TPU Jacket Maximum 2/1 Caution May Be Hot Batch 12345 www.swagelok.com...1...1...1...1...1... Outer Jacket Example: ft Swagelok Model MJT Two.49 316/316L SMLS ASTM A269 TPU Jacket Maximum 2/1 Caution May Be Hot Batch 12345 www.swagelok.com Technical Data Fractional Tubing Data Max Process For additional information, see Swagelok Tubing Data, MS-1-7. Pressure Rating at to psig 1/4.35 67 5 3/8.35 service; 3 26 2.35➀ 2.49 installation 29 ➀ Not recoended for use with tube fittings in gas service. Metric Max Process Min Bend Radius Support Centers ft Seamless Welded Horiz Vert Pressure Rating at 28 to 37 bar 8. 6. 15. Min Bend Radius cm Support Centers m Seamless Welded Horiz Vert 6 55 4 336 1. 121 service; 2 192.3 1. 4. 12 installation 1 For jacket properties information, see page 5. Dimensions Dimensions are for reference only are subject to change. W H 2 3 4 H 2 3 4 2 3 W, Width Height Weight Max Bulk Length Dimensions lb/ft ft 4 1/4.35 1.6 1.41 1.76.73.37.52.68 1 9 725 3/8.35 1.31 1.79 2.26.86.53.76.99 8 6.35 1.56 2.16 2.76.98.69 1. 1. 375.49 1.59 2.16 2.76.98.82 1.18 1.55 325 Dimensions kg/m m 6 1. 26 35 43 18.55.78 1.1 395 29 2 1. 34 47 59 22.87 1.25 1.63 2 175 135 12 1. 38 53 67 24 1.3 1.49 1.94 2 1 5
Single-Jacketed Tubing Swagelok single-jacketed tubing helps provide increased protection against galvanic atmospheric corrosion. In addition, it helps protect the tubing against wear abrasion. Features 316/316L stainless steel copper instrumentation tubing 1/4 to 6 to 12 tubing sizes Low-temperature, UV-resistant PVC jacket stard; optional thermoplastic polyurethane (TPU) jacket available for higher-temperature service Jacket marking available; see Optional Jacket Marking, below. Technical Data Fractional Max Process Multijacketed Tubing, Jacketed Tubing Insulated Tubing 3 Pressure Rating at Min Support Max Bulk Length to Bend Centers Jacket ± % psig Radius ft Weight ft Seamless Welded Horiz Vert lb/ft Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 1/4.35 2, PVC, 5.12.35 2 3/8.35 jacket; service; 3 26.19.48 1 8. 6. 15..35➁ 2, TPU, 2.25 jacket installation..49 29.31 7 Copper (ASTM B68, B68M, B75, UNS 12) 1/4. 2, PVC, 1.12.35 2 3/8.32 jacket; service; 9.18.48 8. 6. 15..35➁ 2, TPU,.26 jacket installation..49 1.33 ➀ wall thickness, not minimum wall thickness. ➁ Not recoended for use with tube fittings in gas service. Metric Max Process Pressure Rating at Min Support Max Bulk Length 28 to 37 Bend Centers Jacket ± % bar Radius m Weight m Seamless Welded cm Horiz Vert kg/m Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 6 4, PVC 34, 4 336.18 8.5 6 5 1. jacket; service; 121, TPU 23, 2 192.3 1. 4..32 12.5 335 9 12 jacket installation 1.38 14.5 275 9 Copper (ASTM B68, B68M, B75, UNS 12) 6 1. 4, PVC 34, 94..18 8.5 915 jacket; service; 1...3 1. 4..32 12.5 5 121, TPU 23, 12 1.➁ jacket installation 54..38 14.5 5 ➀ wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.41/1.44. ➁ Not recoended for use with tube fittings in gas service. Optional Jacket Marking Optional marking includes model, size, materials, specifications, temperature rating, batch number for traceability. Example: ft Swagelok Model JT.49 316/316L SMLS ASTM A269 PVC Jacket Maximum 2/4 Caution May Be Hot Batch 12345 www.swagelok.com Tubing Data For additional information, see Swagelok Tubing Data, MS-1-7. For jacket properties information, see page 5.
4 Multijacketed Tubing, Jacketed Tubing Insulated Tubing Insulated Tubing Swagelok insulated tubing is designed for use in applications such as steam supply, condensate return, gas liquid transport lines, where weatherproofing energy conservation are important. Swagelok insulated tubing helps protect personnel from hot process steam lines, reduces heat loss, offers a cost-effective alternative to field-installed insulation of small-diameter tubing systems. Features 316/316L stainless steel copper instrumentation tubing 1/4 to 6 to 12 tubing sizes Low-temperature, UV-resistant PVC jacket stard; optional TPU jacket available Absorption-resistant fibrous glass insulation Insulation contains less than ppm of water-soluble chlorides Jacket marking stard; see Stard Jacket Marking, below. Technical Data Fractional Max Process Seal insulation ends to prevent contamination of the insulation. Pressure Rating at Min Support Max Bulk Length Bend Centers Jacket ± % psig Radius ft Weight ft Seamless Welded Horiz Vert lb/ft Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 1/4.35, 4896 3916. 1.3 1 12 3/8.35 service; 3168 2534. 1.16 1 ➂ 8. 6. 15..35➁, 2496 1996 installation.45 1.28.49 3552 2841 7 Copper (ASTM B68, B68M, B75, UNS 12) 1/4.,.26 1.3 1 3/8.32 service; 4.34 1.16 ➂ 8. 6. 15..35➁,.43 installation 1.28.49 5. ➀ wall thickness, not minimum wall thickness. ➁ Not recoended for use with tube fittings in gas service. ➂ The maximum jacket surface temperature is 1 with a process temperature of, an ambient temperature of, a wind of mph. Metric Max Process Pressure Rating at Min Support Max Bulk Length 4 Bend Centers Jacket ± % bar Radius m Weight m Seamless Welded cm Horiz Vert kg/m Seamless Welded Stainless Steel (ASTM A269, A213➀, TP 316/316L) 6 34, 3 322. 25.7 6 5 service; 1. 4➁ 23, 2 184.3 1. 4..57 29.5 335 9 12 installation 192 153.63 31.5 275 9 Copper (ASTM B68, B68M, B75, UNS 12) 6 1. 34, 47.. 25.7 455 service; 1. 4➁..3 1. 4..55 29.5 5 23, 12 1.➂ installation 27..64 31.5 5 ➀ wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.41/1.44. ➁ The maximum jacket surface temperature is with a process temperature of 4, an ambient temperature of 26, a wind of 16 km/h. ➂ Not recoended for use with tube fittings in gas service. Stard Jacket Marking Stard marking includes length, ordering number, temperature rating, batch number for traceability. Example: ft Swagelok SS ST4 S 35 U /4 Continuous Batch 12345 www.swagelok.com Tubing Data For additional information, see Swagelok Tubing Data, MS-1-7. For jacket properties information, see page 5.
1 Insulated Tubing Heat Loss Multijacketed Tubing, Jacketed Tubing Insulated Tubing 5 The information presented represents typical performance data for low-temperature PVC TPU jackets for the conditions given. Actual results may vary with the conditions of installation. Heat loss calculated with 25 mph ( km/h) wind. 1/4 6 Tubing 12 Tubing Heat Loss, Btu/h ft 9 Ambient, Heat Loss, Kcal/h m Heat Loss, Btu/h ft 9 USA Ambient, Heat Loss, Kcal/h m US 1 1 Ambient, Ambient, 3/8 Tubing Heat Loss, Btu/h ft 9 9 Ambient, 1 Ambient, Heat Loss, Kcal/h m Legend 9 psig (13.7 bar) steam 388 (197) 125 psig (8.6 bar) steam 353 (178) psig (3.4 bar) steam 299 (148) 15 psig (1. bar) steam 2 (121) JAPAN USA J Jacket Properties 1 9 1 Jacket Properties Low- PVC Thermoplastic Polyurethane (TPU) Tensile strength 2 psi (151 bar) 9 psi (261 bar) Elongation 3 % % Hardness, Shore A JAPAN Maximum temperature 2 (4) EURO 2 (121) Minimum installation temperature ( 23) ( ) Minimum service temperature ( 34) 67 ( 55) Halogenated (chlorides) Yes No Water absorption. % 1.2 to 1.4 % 24 rating in accordance with V2 in accordance with Flame resistance ASTM D2863 UL94 7 h in accordance with h in accordance with UV resistance UL-1581 QUV aging test 9 EU
6 Multijacketed Tubing, Jacketed Tubing Insulated Tubing Ordering Information Multijacketed Tubing Build a multijacketed tubing ordering number by combining the designators in the sequence shown below. A B C D E F S S - M J T 2-4 - S - 3 5 - F 1 A Material SS = 316/316L stainless steel B Model MJT = Multijacketed C Number of 2 = 2 tubes of same size 3 = 3 tubes of same size 4 = 4 tubes of same size D Size: Seamless Stainless Steel, Fractional 4-S-35 = 1/4.35 6-S-35 = 3/8.35 8-S-35 =.35 8-S-49 =.49 Seamless Stainless Steel, Metric 6M-S-1.M = 6 1. M-S-1.M = 1. 12M-S-1.M = 12 1. Welded Stainless Steel, Fractional 4-W-35 = 1/4.35 6-W-35 = 3/8.35 8-W-35 =.35 8-W-49 =.49 Welded Stainless Steel, Metric 6M-W-1.M = 6 1. M-W-1.M = 1. 12M-W-1.M = 12 1. E Package Length Unit of Measure F = Feet M = Meters F Package Length, Tolerance Specify a bulk length up to the maximum bulk length shown on page 2. 1 = Continuous length, ± 5 % (contains one piece) 2 = Exact length, ±.5 % (may contain multiple pieces) 3 = Continuous, exact length, ±.5 % (contains one piece) 4 = Stard length, ± 5 % (may contain multiple pieces) Single-Jacketed Insulated Tubing Build a single-jacketed or insulated tubing ordering number by combining the designators in the sequence shown below. A B C D E S S - S T 4 - S - 3 5-1 - U A Material CU = Copper SS = 316/316L stainless steel B Model JT = Single-jacketed ST = Insulated C Size: Copper, Fractional 4- = 1/4. 6-32 = 3/8.32 8-35 =.35 8-49 =.49 Copper, Metric 6M-1.M = 6 1. M-1.M = 1. 12M-1.M = 12 1. 12M-1.5M = 12 1.5 Seamless Stainless Steel, Fractional 4-S-35 = 1/4.35 6-S-35 = 3/8.35 8-S-35 =.35 Seamless Stainless Steel, Metric 6M-S-1.M = 6 1. M-S-1.M = 1. 12M-S-1.M = 12 1. Welded Stainless Steel, Fractional 4-W-35 = 1/4.35 6-W-35 = 3/8.35 8-W-35 =.35 Welded Stainless Steel, Metric 6M-W-1.M = 6 1. M-W-1.M = 1. 12M-W-1.M = 12 1. D Package Length Fractional = ft (.5 m) 2 = 2 ft (76.2 m) = ft (152 m) xxxx = Bulk length➀ Metric M = m (98.4 ft) 75M = 75 m (246 ft) 1M = 1 m (492 ft) xxxx = Bulk length➀ ➀ See pages 3 4 for the maximum bulk length of tubing. E Options For multiple options, add designators in alphabetical order. M = Jacket marking, 6 ft (2 m) intervals (model JT only; see page 3 for details) U = TPU jacket
Multijacketed Tubing, Jacketed Tubing Insulated Tubing 7 Options Jacket Colors The stard jacket is black. For other colors, contact your authorized Swagelok sales service representative. Tubing Material Size Other materials sizes are available. Contact your authorized Swagelok representative. Accessories Heat-Shrink Adhesive-Lined Sleeves Used to protect bare tubing straight fitting connections to jacketed insulated tubing, these sleeves contain a heat-activated adhesive to provide a watertight seal to the protected area. Sleeve Description.75 (19. ) dia, shrinks to. (5.1 ) dia 1. (25.4 ) dia, shrinks to. (7.6 ) dia 2. (.8 ) dia, shrinks to.75 (19. ) dia 3. (76.2 ) dia, shrinks to 1. (25.4 ) dia Ordering Number MS-HSB-S75 MS-HSB-S MS-HSB-S MS-HSB-S Multijacketed Tubing Heat-Shrink Sleeve Selection 2 3 4 Heat Shrink Boot Ordering Number 1/4 MS-HSB-S MS-HSB-S MS-HSB-S 3/8 MS-HSB-S MS-HSB-S MS-HSB-S MS-HSB-S MS-HSB-S MS-HSB-S 6 MS-HSB-S MS-HSB-S MS-HSB-S 8 MS-HSB-S MS-HSB-S MS-HSB-S MS-HSB-S MS-HSB-S MS-HSB-S 12 MS-HSB-S MS-HSB-S MS-HSB-S Silicone Sealing Tape Silicone sealing tape is used in conjunction with heat-shrink sleeves to seal the ends of jacketed insulated tubing where the jacket material needs to be removed to assemble a fitting. Each roll is ft (3. m) long 1.5 (38.1 ) wide. Ordering number: MS-SR-B Silicone Sealant This silicone RTV sealant is used in conjunction with heatshrink sleeves to seal ends of jacketed insulated tubing from moisture, it offers excellent resistance to weather, oil, many chemicals. One tube will seal approximately ends; each kit contains 8 tubes. Service : to ( 51 to 4) Cure Time: approximately 24 h at 77 (25) % relative humidity Ordering number: MS-RTV-SEAL-KIT Jacket Patch Kit The jacket patch kit can be used to seal a splice in tubing or to repair any incidental field damage to insulation jacket. Each kit contains thermal insulation, fiberglass tape, self-sealing patches. Ordering number: MS-JP-KIT Weatherproof Strip Insulation Weatherproof strip insulation provides an effective method of temporarily insulating components. The jacketed insulation is universal easy to install. It is approximately 4 (2 ) wide (12.7 ) thick is available in stard lengths of,, ft (3., 9.1, 15.2 m) packages. Insulation Item Ordering Number ft (3. m) insulation strip MS-SI- ft (9.1 m) insulation strip MS-SI- ft (15.2 m) insulation strip MS-SI- 25 insulation tie straps MS-SITS-KIT Heat-Shrink End-Seal Boots (Insulated Tubing) Made of thermally stabilized, modified polyolefin, these heat-shrinkable boots provide a weatherproof end seal for all sizes of insulated tubing protect against moisture ingress. Each kit contains end-seal boots. Ordering number: MS-HSB-KIT Caps (Insulated Tubing) Protective end caps temporarily seal insulated tubing ends insulatation during storage installation. Each kit contains caps. 1/4 3/8 Ordering Number 6 MS-46-CAP-KIT 12 MS-8-CAP-KIT
Accessories Mounting Clips Stainless steel mounting clips secure jacketed tubing to brackets or tubing trays. Clips consist of a 6 bolt nut two 6 washers. When using strut-type mounting brackets, also order strut nuts, below. Multijacketed 1/4 6 3/8 8, 12 Strut Nuts Number of Strut nuts are used when securing jacketed tubing to strut-type mounting brackets Ordering number: MS-M65 Related Products Ordering Number 2 MS-K42 3 MS-K43 4 MS-K44 2 MS-K62 3 MS-K63 4 MS-K64 2 MS-K82 3 MS-K83 4 MS-K84 Jacketed Connector (JTC) For use with 1/4, 3/8, jacketed tubing with up to 1/16 nominal jacket thickness Available in all stard tube fitting configurations Provides a leak-tight seal on the tubing jacket preventing environmental ingress Single-Jacketed Ordering Number 1/4 6 MS-K41 3/8 8 MS-K61, 12 MS-K81 See the Swagelok Jacketed Connector (JTC) catalog, MS-2-438. Tools Breakout Bending Tools The tube breakout bender is used with multijacketed tubing to separate bend individual tubes up to or 12 outside diameter. The bending tools are used to bend 2-, 3-, or 4-tube multijacketed tubing or insulated tubing bundles with up to or 12 outside diameter tubes. Description breakout bender,➀ 1.75 (44.4 ) radius Bending tool,➁ 8 ( cm) radius Bending tool,➁ 12 ( cm) radius Ordering Number MS-BT1 MS-BBT MS-BBT-12 ➀ Requires square drive ratchet, not included. ➁ Requires 3/4 NPT threaded hle, not included. Combination Spool St/Bundle Straightener This tool safely pays out straightens spooled coils of jacketed or insulated tubing. It accepts stard 46 (117 cm) spool diameters up to 36 (91 cm) wide. Dimensions: H by 47 W by 49 D (127 H by 119 by 124 D cm) Ordering number: MS ST4636 Five-Roll Straightener The straightener can be mounted to the spool st for use with single, coiled jacketed or nonjacketed tubing up to or 12 outside diameter. Case included. Case dimensions: 15.5 H by 19.8 W by 7.25 D ( H by.2 W by 18.4 D cm) Ordering number: MS TST12 Breakout Bender Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, maintenance are the responsibilities of the system designer user. Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative. Swagelok TM Swagelok Company 3 15 Swagelok Company Printed in U.S.A., AGS May 15, R8 MS-2-188