MERCRUISER HORN WARNING SYSTEMS



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Index All DTS 1.6 L 3.0 L 4.3 L 5.0 L 5.7 L 6.2 L Engine Model Years Starting SN Ending SN Fuel System Controller Page Sterndrive & Inboard 2006 current Any Current MPI PCM 555 10 100 Vazer 2007 current 1Axxxxxx Current MPI ECM 555 9 3.0L 1989 1994 0C856599 0F353099 Carbureted Digital/EST 2 3.0L 1995 current 0F353100 Current Carbureted/TKS EST 3 3.0LX 1990 1994 0C868143 0F353099 Carbureted Digital/EST 2 4.3L 1989 1994 0C762300 0F356269 Carbureted Thunderbolt 3 4.3L 1995 current 0F356270 Current Carbureted/TKS Thunderbolt 3 262 MAG 1996 1997 0F803800 End of production TBI MEFI 1 & 2 4 4.3L EFI 1998 1999 0L012009 0L618998 TBI MEFI 1 & 2 4 4.3 EFI 1999 2001 0L618999 0M322780 EFI MEFI 3 4 5 4.3 MPI 2001 current 0M300000 Current MPI ECM 555 6 5.0L 1989 1994 0C762858 0F353904 Carbureted Thunderbolt 3 5.0L 1995 current 0F353000 Current Carbureted/TKS Thunderbolt 3 5.0L EFI 1998 1999 0L012052 0L339999 TBI MEFI 1 & 2 4 5.0 EFI 1999 2001 0L331631 0M299999 EFI MEFI 3 4 5 5.0 MPI 2001 current 0M300000 Current MPI ECM 555 6 5.7L 1989 1994 0C762570 0F353292 Carbureted Thunderbolt 3 5.7L MIE 1989 1994 0C396695 0F349299 Carbureted Thunderbolt 3 5.7L 1995 current 0F353293 Current Carbureted Thunderbolt 3 5.7L EFI 1995 1999 0F355308 End of production TBI MEFI 1 & 2 4 5.7 EFI 1999 2001 0L340000 0M299999 EFI MEFI 3 4 5 350 MAG 1989 1994 0C762641 0F353690 Carbureted Thunderbolt 3 350 MAG 1995 1997 0F353691 0K012110 Carbureted Thunderbolt 3 350 MAG EFI 1996 1997 0F800500 0K001509 TBI MEFI 1 & 2 4 350 MAG MPI 1995 1998 0F415189 0L339999 MPI MEFI 1 & 2 4 350 MAG MPI 1999 2001 0L340000 0M299999 MPI MEFI 3 4 5 350 MAG MPI MCM 2001 current 0M300000 Current MPI ECM 555 6 350 MAG MPI MIE 2001 current 0M310000 Current MPI ECM 555 7 Black Scorpion 350 MAG 2002 current 0M391600 Current MPI ECM 555 9 6.2 MPI 2000 2001 0L680003 0M299999 MPI MEFI 3 4 5 6.2 MPI 2001 current 0M300000 Current MPI ECM 555 6 90-898301003 JUNE 2007 2007 Mercury Marine Page 1 / 10

7.4 L 8.1 L 8.2 L 6.2 MPI Inboard & Tow Sport 2001 current 0M310000 Current MPI ECM 555 7 MX6.2 Black Scorpion 2002 current 0M391750 Current MPI ECM 555 9 7.4L 1989 1994 0C409008 0F352000 Carbureted Thunderbolt 3 454 MAG 1989 1994 0C407647 0F305152 Carbureted Thunderbolt 3 7.4L MIE 1989 1994 0C410282 0F350000 Carbureted Thunderbolt 4 7.4L TBI 1996 1997 0F820000 0K999999 TBI MEFI 1 & 2 4 7.4L MPI 1996 1999 0F602010 0L086000 MPI MEFI 1 & 2 4 454 EFI 1994 1996 0F115700 0F802349 EFI MEFI 1 & 2 4 454 MPI 1996 1998 0F355300 0L605300 MPI MEFI 1 & 2 4 7.4 MPI 1998 2000 0L086001 End of production MPI MEFI 3 4 5 454 MPI 1998 2001 0L086050 0L647400 MPI MEFI 3 4 5 496 MAG 2001 current 0M000000 Current MPI PCM 555 6 496 MAG HO 2001 current 0M000000 Current MPI PCM 555 6 8.1S Horizon 2001 current 0M000000 Current MPI PCM 555 8 8.1S HO 2001 current 0M000000 Current MPI PCM 555 8 502 MAG 1990 1993 0C878221 End of production Carbureted Thunderbolt 3 502 MAG EFI 1993 1994 0D840650 0F355316 EFI MEFI 1 & 2 3 502 EFI 1993 1995 0D840650 0F802599 EFI MEFI 1 & 2 4 502 MPI 1996 1998 0F802600 0L085432 MPI MEFI 1 & 2 4 502 MPI 1999 2001 0L085433 0M024999 MPI MEFI 3 4 5 8.2L MIE 1990 1994 0C878221 0D857199 Carbureted Thunderbolt 4 8.2L MPI 1996 1998 0F819620 0L086012 MPI MEFI 1 & 2 4 8.1 MIE 1999 2001 0L085433 0M024999 MPI MEFI 3 4 5 1989 1994 3.0L and 3.0LX 1989 1994 Key on, engine not running. Horn will not sound for 7 14 seconds. Okay to start engine without audio alarm. Solid Horn Normal test beep (built in delay in audio warning) Engine oil Drive lube level NOTE: Not available until Alpha Gen II (1991) 3.0L with alarm option 3.0LX (LX model standard with alarm) No Action Required key off to check fluids and possible cause for engine overheat No action required Proceed with caution if no issues found. See dealer if problem persists Page 2 / 10 90-898301003 JUNE 2007

1989 1994 4.3L, 5.0L, 5.7L, 350 MAG, 7.4L, 8.2L, and 502 MAG 1989 1994 Carbureted Engines both Sterndrive and Inboard Key on, engine not running. Horn will not sound for 7 14 seconds. Okay to start engine without audio alarm. Solid Horn Normal test beep (built in delay in audio warning) Engine oil Drive lube level NOTE: Not available until Alpha Gen II (1991), standard on Bravo product No action Required key off to check fluids and possible cause for engine overheat 4.3L 5.0L 5.7L 350 MAG 7.4L 8.2L 502 MAG No action required Proceed with caution if no issues found. See dealer if problem persists. 1995 Current 3.0L Alpha, 4.3L Alpha/Bravo, 350 MAG, 5.0L Alpha/ Bravo, 5.7 Alpha/Bravo Carbureted Engines Including TKS 1995 Current Carbureted Engines including TKS Solid horn on key on, but goes off when oil pressure switch sees 6 PSI on start up. Solid Horn (continues) 3.0L Alpha 4.3L Alpha/Bravo 350 MAG 5.0L Alpha/Bravo 5.7 Alpha/Bravo Normal test horn No Action Required No action required Oil pressure Drive lube level key off to check possible cause for engine overheat and fluid levels in both engine and drive Proceed with caution. See dealer if no issues found. 90-898301003 JUNE 2007 Page 3 / 10

1995 Current 5.7L, 7.4L, 8.2L Inboard/Tow Sport Carbureted Engines 1995 Current Inboard/Tow Sport Carbureted Engines Solid horn on key on, but goes off when oil pressure switch sees 6 PSI on start up. Solid Horn (continues) 5.7L 7.4L 8.2L Normal test horn No Action Required No action required Oil pressure Transmission temperature key off to check possible cause for engine overheat and fluid levels in both engine and drive Proceed with caution. See dealer if no issues found. All MEFI 1 and MEFI 2 V 6 and V 8 Sterndrives and Inboards NOTE: MEFI 1 and MEFI 2 ECM wiring harness plugs into both ends of ECM Controller MEFI 3 Connections face forward towards intake manifold. All MEFI-1 and MEFI-2 V-6 and V-8 Sterndrives and Inboards Key on, beep for 2 seconds, then off Solid Horn 262 MAG 4.3 EFI 5.0 EFI 5.7 EFI 350 MAG EFI 350 MAG MPI 7.4 TBI 7.4 MPI 454 EFI 454 MPI 8.2 MPI 502 EFI 502 MPI Normal test horn No Action Required No action required Oil pressure Drive lube level or transmission temperature on MIE models key off to check related items. All MEFI 3 V 6 and V 8 Sterndrive and Inboards Possible reduction of power from 2800 RPM to 1200 RPM by ECM disabling 4 fuel injectors. Have a dealer inspect and make corrective repair. NOTE: MEFI 1 and MEFI 2 ECM wiring harness plugs into both ends of ECM Controller MEFI 3 Connections face forward towards intake manifold. Page 4 / 10 90-898301003 JUNE 2007

All MEFI-3 V-6 and V-8 Sterndrive and Inboards Key on, beep for 2 seconds, then off Beep alternates on for one second, then off for three seconds with a soft alarm below 3000 RPM and a solid horn above 3000 RPM Beep for five seconds, then beep goes off. 4.3 EFI 5.0 EFI 5.7 EFI 350 MAG MPI 6.2 MPI 7.4 MPI 454 EFI 454 MPI 502 MPI 8.2 MPI Normal test horn No Action Required No action required Oil pressure Drive lube level or transmission temperature on MIE models Sensor fault Low battery Low fuel pressure (V 6 and V 8 305 305 CID engines) key off to check related items. Scan with CDS. Increase engine RPM by throttling Check possible cause of low fuel pressure Possible reduction of power, dependent on alarm. Have a dealer inspect and make corrective repair. If alarm persists have a dealer check the battery and alternator. Have dealer install fuel pressure gauge to check possible fuel pump issue. 90-898301003 JUNE 2007 Page 5 / 10

All Serial Numbers 0M300000 and Above All Serial Numbers 0M300000 and Up 4.3 MPI Alpha/Bravo 5.0 MPI Alpha Bravo 350 MAG MPI Alpha/Bravo 6.2 MPI Bravo (ECM 555) Drive lube bottle Multiple CAN Circuit faults NOTE: Excludes 6.2 both raw and FWC engines on horn fault. All Serial Numbers 0M000000 and Above All Serial Numbers 0M000000 and Up Check drive lube bottle for oil and possible malfunction with switch check the oil level 496 MAG BRAVO If drive reservoir is full, see Run engine only in emergency. Forced idle RPM only 496 MAG HO BRAVO (PCM 555) Drive lube bottle Multiple CAN Circuit faults EMCT overheat Check drive lube bottle for oil and possible malfunction with switch check the oil level If drive reservoir is full, see Run engine only in emergency. Forced idle RPM only Page 6 / 10 90-898301003 JUNE 2007

All Serial Numbers 0M310000 and Above All Serial Numbers 0M310000 and Up 350 MAG MPI MIE 6.2 MPI Tow Sports/Inboards (ECM 555) Transmission overheat Multiple CAN Circuit faults EMCT overheat NOTE: Excludes 6.2 both raw and FWC engines on horn fault. Stop engine and check transmission fluid level. Look for a possible restriction in the cooler. check the oil level No power loss. If fluid level is acceptable, have the dealer inspect cooler/transmission switch. If transmission has overheated, perform a transmission flush and replace fluid. Run engine only in emergency. Forced idle RPM only 90-898301003 JUNE 2007 Page 7 / 10

All Serial Numbers 0M000000 and Above All Serial Numbers 0M000000 and Up 8.1S Horizon 8.1S HO Inboard (PCM 555) Transmission overheat Multiple CAN Circuit faults Stop engine and check transmission fluid level. Look for a possible restriction in the cooler. check the oil level No power loss. If fluid level is acceptable, have the dealer inspect cooler/transmission switch. If transmission has overheated, perform a transmission flush and replace fluid. Run engine only in emergency. Forced idle RPM only Page 8 / 10 90-898301003 JUNE 2007

MX 6.2 Black Scorpion and 350 MAG Black Scorpion (ECM 555) MX 6.2 Black Scorpion Black Scorpion (ECM 555) 350 MAG 100 Vazer Transmission overheat Multiple CAN Circuit faults EMCT overheat NOTE: Excludes 6.2 both raw and FWC engines on horn fault. Stop engine and check transmission fluid level. Look for a possible restriction in the cooler. check the oil level 100 Vazer No power loss. If fluid level is acceptable, have the dealer inspect cooler/transmission switch. If transmission has overheated, perform a transmission flush and replace fluid. Run engine only in emergency. Forced idle RPM only Six beeps at 3/4 seconds apart then stops until next key off/on cycle unless another caution arises while key power is still on. Six second continuous horn (not active again until next key off/on cycle, unless another critical issue occurs while key power is still on) Sensor(s) out of range Circuit open or short, drive lube bottle or circuit Battery power Oil pressure Crank sensor ECM check sum fault Potential Guardian Power limit 90-898301003 JUNE 2007 Page 9 / 10

All Digital Throttle and Shift (DTS) Sterndrive and Inboard Engines All Digital Throttle and Shift (DTS) Sterndrive and Inboard Engines Engine Usage Available for Transmission overheat Drive Lube bottle Multiple CAN circuit faults EMCT overheat DTS Sensor Failure Stop engine to check fluid level and diagnose problem check oil level. dealer for diagnostics No power loss. If fluid level is okay, have dealer inspect cooler/transmission temperature switch. If transmission has over heated flush and replace fluid. 5% Available Power Run engine only in emergency! Forced idle RPM only. Products of Mercury Marine W6250 Pioneer Road Fond du Lac, WI 54936-1939 Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, Mercury Precision Parts, Mercury Propellers, Mariner, Quicksilver, #1 On The Water, Alpha, Bravo, Pro Max, OptiMax, Sport-Jet, K-Planes, MerCathode, RideGuide, SmartCraft, Zero Effort, M with Waves logo, Mercury with Waves logo, and SmartCraft logo are all registered trademarks of Brunswick Corporation. Mercury Product Protection logo is a registered service mark of Brunswick Corporation. Page 10 / 10 90-898301003 JUNE 2007