WIPAK CO NCEPTS 2 Composite Solutions Based on Paper and Plastics
Paper + plastics = Sustainable, innovative, unmistakable Paper cannot be mistaken. They can be seized easily while building a bridge to the packaged product: consumers tend to perceive they buy something natural locally while also supporting the protection of our environment. Paper is made of renewable resources which do not compete with food products. With our intelligent composite solutions for lidding films and or bottom web as well as for flowpack films, the Wipak Group meets the rising demand for sustainable, efficient and functional packaging solutions. 3 Lidding films: composite solutions, peelable or with a reclosing system 3 Tray/bottom web: thermoforming composites 3 Flowpack: with or without window 3 All-in solutions: Paper in the lidding film and the bottom web 3 Customized windows integrated in the print image
COLOURS AND QUALITIES Types of paper How rigid should or may the paper be? How opaque is the paper? Is the print image correctly accentuated? How does the paper film composite behave when being processed on the plants? We help you to identify the ideal solution that meets all requirements in terms of haptic, optic and functionality. 3 Creamy-yellow 28 g/m² 3 White 30 g/m² 3 Light brown 30 g/m² 3 Dark brown 30 g/m² 3 Beige 30 g/m² 3 Glossy white 40 g/m² 3 Unbleached, brown 40 g/m² 3 Unbleached, ribbed brown 40 g/m² 3 White 150 g/m²
Proportion of paper: 35% for reclosable packages PAPER TOP PAPER Bottom Paper in the lidding film a sustainable combination. The paper/film compound can be equipped with peeling or reclosing functions. For a cheese package, Wipak has developed an easy opening and reclosing composite which has been precisely adjusted to the cheese and printed in high quality. Compared to the previously used package (APETcomposite, 650 my), the amount of plastics has been reduced by 60 percent and the weight by about 45 percent. Renewable raw materials amount for about 35 percent. Paper in the bottom web/forming web depending on the version and the composite structure, the proportion of paper can be more than 50 percent. A draw depth of up to 2.5 centimeters can be achieved, depending on the package geometry. Thermoforming up 1 max. Round and oval package shapes with variable rear side structures Reclosing possible Reduction of fossil raw materials Excellent protection of the product due to barrier layers Easy opening Printable in high quality using gravure and flexo-printing Processing using all common processing machines and thermoforming systems Natural haptic Soft contours
Fifty/Fifty Bag in Box Paper in flowpack solutions it consists of one half of paper and one half of plastics. This combination represents an inlay package which reliably protects dry products such as muesli against the migration of mineral oil residues or mineral oil based printing inks in folded boxes. The package consists of a thin high-barrier film and FSC-certified paper. Both layers are laminated without using any additives. Wipak exclusively uses with 100% fresh fiber. The UV-tight, printable pouch is suitable for sachet and bag-in-box type packages. High barrier to provide protection against migration FSC paper 100% fresh fibre Adhesive-free UV-tight Printable
Proportion of paper: 35% Flowpacks with and without window Paper in flowpack solutions the paper can be applied all over, with individual windows or in stripes. The package offers ideal protection of the product, adapted to the food product. The underlying function layer can be equipped with a barrier. The compound can be processed using all common packaging machines with identical productivity. Special sealing layer Excellent hot tack properties Strip lamination or customized window Reduction of fossil raw materials Individual windows Easy opening Processing using all common flowpack machines Fast processing using packaging machines Printable in high quality using gravure and flexo-printing
INDIVIDUAL WINDOW DESIGN Individual windows offer new ways for the design of paper/ plastic composites. This is made possible by means of laserbased technology. Compared to conventional, mechanical punching technology, the desired shapes can be cut from the paper web with an extremely high precision. The benefits: flexible design and no additional hardware costs, e.g. for the production of punching tools. And the paper composites are usually produced without using any adhesives. Pack Design Printing technology consulting right from the start Which types of window are suitable for the production process, and which are not? This is a key question at the early stage of package development. Wipak provides customer support including printing technology consulting, development of sample packages and production of print samples.
Four our paper/plastic composites, the Wipak Group use FSC-certified paper that has been sourced from sustainable forestry. Printing/Service We print on different paper grades, laminate them with or functional films and test them under production conditions using our own packaging systems. Our technical support staff will be glad to support you for your planned changeover to the new paper/plastic composites, helping you through the tests on your tools and machines. Paper quality The paper grades we use for food packaging do not include any recycled paper so that they are absolutely free of mineral oil. The paper has been sourced from sustainable forestry and it is certified according to FSC or PEFC. Food law International Food Standard, HACCP, or ISO whenever it comes to quality and hygiene, we are geared to the most demanding international standards. A cornerstone of our work is the current food law our experienced film analysts and quality assurance experts make sure that this is permanently observed.
WIPAK PAPER COMPOSITES Properties and features l Standard features m Optional features Lidding films and flowpacks Reclosable films Thermoforming films Specialty Features Paper Top Fifty/Fifty Paper Top Repak Paper Top Paper BTM MP Paper BTM P Paper Stripe Fast sealing l m Sealing Tight sealing l l l l l Peelable m l m m Reclosable l Sealable against m m l Permeability Mechanical Thermal Printing Mono PET l m l l m Gas barrier l m l l l m Aroma barrier l l l l l l Vapour barrier l m l l l m UV light m m m l l m Puncture resistance l l Deep drawability On request On request Pasteurizable On request On request Oven/microwave preparation m Frontal printing l l l m m l Underliner print (reverse side readable) On request On request m Duplex printing On request On request Coloured m m m m m Special features Adhesive free l m m m Metallized m m Antifog m m m Laser window m m m
The Wipak Group develops and manufactures sophisticated packaging solutions for food products as well as medical instruments and devices. Part of the Finnish Wihuri Group, Wipak has gained a leading position in Europe when it comes to multilayer films especially barrier films. Services such as pack design, laboratory analysis, technical support as well as trainings and workshops are important cornerstones for our products that support the value-adding processes of our customers. Wipak solutions on the Internet You will find additional product information and application notes for food and medical packaging products at www.wipak.com Printed on FSC certified paper. Partner in Packaging CZECH REPUBLIC GERMANY NORWAY SPAIN Wipak Prague (Sales Office) Tel. +420 22 05 61 644 info.czech@wipak.com FINLAND Wipak Oy (Manuf. Unit) P.O. Box 45 15561 Nastola Tel. +358 20 510 311 info.fi.wn@wipak.com Biaxis Oy (Manuf. Unit) Teknikonkatu 2 15520 Lahti Tel. +358 20 510 312 info@biaxis.com Wipak Valkeakoski Oy (Manuf. Unit) Kaivolankatu 5 37630 Valkeakoski Tel. +358 20 510 311 info.fi.wv@wipak.com FRANCE Wipak Gryspeert SAS (Manuf. Unit) CS 20006 Zone des Bois 59558 Bousbecque Cédex Tel. +33 3 20 11 56 56 info.france@wipak.com Wipak Walsrode GmbH & Co. KG (Manuf. Unit) Postfach 1661 29656 Walsrode Tel. +49 5161 4880 0 info.germany@wipak.com HUNGARY Wipak Budapest (Sales Office) Tel. +36 12 18 51 52 info.hungary@wipak.com ITALY Wipak Bordi S.r.l. (Manuf. Unit) Via Ungaretti 3 29012 Caorso Tel. +39 523 821382 info@bordi.it JAPAN Wipak Ltd. Japan Branch (Sales Office) Tel. +81 45 67 07 031 kenji.yamajo@wipak.com NETHERLANDS Wipak B.V. (Manuf. Unit) Nieuwstadterweg 17 6136 KN Sittard Tel. +31 46 420 2999 info.benelux@wipak.com Wipak Oslo (Sales Office) Tel. +47 22 90 13 10 info.norway@wipak.com POLAND Wipak Polska Sp. z o.o. (Manuf. Unit) ul. Smaków 10 49-318 Skarbimierz Osiedle Tel. +48 77 404 200 info.poland@wipak.com PR CHINA Wipak Shanghai (Sales Office) Tel. +86 21 54 22 54 05 info.china@wipak.com Wipak Packaging Changshu Co., Ltd. (Manuf. Unit) Tel. +86 512 823 659 58 Jari.tevajarvi@wipak.com RUSSIA Wipak OOO, Moscow (Sales Office) Tel. +7 49 56 47 48 03 info.russia@wipak.com Wipak OOO, St. Petersburg (Sales Office) Tel. +7 81 23 36 97 49 info.russia@wipak.com Wipak Ibérica 2003, SL (Manuf. Unit) C/Sant Celoni, nº 76, P.I.Can Prat 08450 Llinars del Vallés Barcelona Tel. +34 93 781 20 20 info.spain@wipak.com SWEDEN Wipak AB (Sales Office) Tel. +46 40 19 16 00 info.sweden@wipak.com SWITZERLAND Key Customer Manager Tel. +41 79 929 51 21 francesco.rosa@wipak.com TURKEY Wipak Türkei (Sales Office) Tel. +90 21 67 00 17 92 kayhan.kaya@wipak.com UNITED KINGDOM Wipak UK Ltd. (Manuf. Unit) Buttington Business Park Welshpool, Powys, SY21 8SL Tel. +44 1938 555 255 info.uk@wipak.com www.wipak.com info@wipak.com EN 2014/12