Laserlyte-Flex Alignment System
LaserLyte-Flex The LaserLyte-Flex Alignment System is a unique, interchangeable, low cost plug and play laser system. Designed specifically for aligning and positioning of garments, cloth, paper, wood and metal. The system has a range of interchangeable projections which convert the base dot laser into a line, cross or line+dot. A range of intensities are available in order to maximise the visual appearance of the projection even against the darkest materials. The LaserLyte-Flex has a user adjustable focus making it easy to focus over a wide range of distances. Complete with mounting brackets, electrical leads and power supply the system is ready to use with no previous laser experience required.
Features & Accessories Brightness The LaserLyte-Flex Alignment System is available with a power of 5mW at 650nm and up to 10mW in the more visually intense 635nm. Adjustable Focus Control The LaserLyte-Flex Alignment System has an adjustable focus control which allows the user to focus the laser at any required distance. A focus key is supplied to enable this. Plug & Play System The LaserLyte-Flex Alignment System has been designed so that the user can operate the system efficiently and effectively via simple DC connector jack plugs. Interchangeable Optics The LaserLyte-Flex Alignment System has a range of interchangeable lenses that can produce a dot, line, cross or line+dot projection. The projections are simply interchangeable by screwing on and off the appropriate projection holder on the front of the laser. MK1 Mounting Kit The laser clamp rotates horizontally through 360 and vertically through 180 and the mounting post allows vertical movement. The mounting clamp is compatible with Global Laser s mounting brackets and is supplied with two different lengths of machine screws to increase the range of mounting surfaces which can be utilized. Heavy Duty Mounting Clamp The Heavy Duty Clamp has parallel and vertical adjustment which allows the user to aim the laser in any required direction or angle. The robust aluminium construction also assists in conducting heat away from the laser body as well as preventing movement due to shock and vibration. The base plate has a series of threaded holes to allow the clamp to be securely fastened to stable surface. Magnetic Base A magnetic base is also available which simply screws in to the base of the heavy duty clamp and allow it to be fitted to a ferrous surface.
Adjustable Swivel Mounting Clamp The swivel clamp allows the LaserLyte-Flex to be mounted securely. It offers the user up and down movement as well as ±45 horizontal swivel. The base plate has a series of holes which allows the clamp to be fixed directly onto a machine or workbench. Brackets A series of 4 brackets are available. These can be purchased individually or as a set. They range from 10cm/4 up to the larger 30cm/12. A right angled bracket is also available. Rail & Carriage Systems Options range from the simple slide rail system were carriages can be moved by hand and locked into position, to computer controlled, motor driven systems. All systems incorporate long life/low friction polymer bearings which are self lubricating, removing the need for messy dirt, attracting oils and greases. The rails are also hard anodized to further increase ruggedness. Power Supply The PS-1 & PS-4 range run on 110-240Vac input via an IEC mains lead (supplied) and have the benefit of a power on LED indicator. An optional key switch allows the power supply output to be switched on/off at the power supply. The PS-1 has one output to power one laser and the PS-4 has four outputs to power four lasers. Battery Box Power Supply The power source is a compact ABS box and operates from three industrial AA batteries and can provide power for up to 40 hours of laser operation (laser model dependent). A 2.5mm DC jack connector is fitted which is compatible with a wide range of products and an on/off switch allows the user to control laser output and battery lifetime. 30V to 5V In Line Converter The in line adaptor provides a compact reliable solution which allows the LaserLyte- Flex to be powered from an industry standard 24 Vdc supply. The solid state technology design transforms unregulated dc voltage in the range of 6 to 30 Vdc generally found in industry machines to a regulated 5 Vdc supply suitable for the reliable operation of laser modules. Safety Glasses Laser safety Glasses to protect laser users against potentially harmful laser output. The range of glasses available cover all models in the LaserLyte Alignment range. Available in a wide variety of styles and filter types including neutral density and block outs. The safety glasses are covered by a lifetime warranty. Red Laser Enhancement Glasses To compliment the LaserLyte Alignment System we have introduced Laser Enhancement Glasses which enhance projections for the LaserLyte-Flex. They work by blocking the light of other wavelengths, thus improving the visibility in outdoor or bright lighting condition s. The glasses meet ANSI Z87 impact standard. A wide range of styles are available and all models are covered by a lifetime warranty.
Specifications Mechanical Information 650nm 5mW 635nm 1mW 635nm 5mW 635nm 10mW Dimensions (mm) Housing Isolated Body 11 x 39.4 (without line optics) 11 x 44 (with line/cross optics) Black Anodised Aluminium Yes Optical Information Diode Power (mw) 5 1 5 10 Wavelength (nm) 650 635 Laser Class (IEC60825-1:2007) 3R 2 3R 3B Intensity Distribution Gaussian Focus Range (mm) 20mm to infinity Typical Spot Size @ 1m (mm) <0.7 Typical Line Thickness @ 1m (mm) <1 Delivery Set Focus (mm) 1000 (user adjustable) Environmental Information Operating Case Temperature ( C) -10 to +45 Storage Temperature ( C) -10 to +85 Operating Humidity (%RH) 90 MTTF @ 25 C (hours) 100,000 30,000 49,000 Electrical Specifications Connector Type DC Power Jack 2.5mm, Centre Pin: 0 Volts, Outer Pin: +Ve Lead Length (mm) 1500 Operating Voltage (Vdc) +3.5 to 5.0 Operating Current (ma) ~25 ~35 ~90 Reverse Polarity Protection Yes Approximate operating time when powered via Battery Box (hours) 40 30 11.5 NOTES * Varies with laser model All specifications are typical @ 25 C
Fan Angle & Working Distance The size of the fan angle (or spread of the beam) will determine how long the line is. When viewed from the same distance and at 90 to the surface a line with a fan angle of 60 will be longer than a line of 30. As a guide to relationship between working distance, line length and fan angle please see table below. Distance (mm) Line 33 Line 60 Line 90 Line 105 Cross 9 DOE Cross 60 Cross 100 Long Line & Dot 100 Gaussian 250 148 289 500 652 39x39 289x289 596x596 596 500 296 577 1000 1303 79x79 577x577 1192x1192 1192 750 444 866 1500 1955 118x118 866x866 1788x1788 1788 1000 592 1155 2000 2607 157x157 1155x1155 2384x2384 2384 1250 741 1143 2500 3258 197x197 1443x1143 2979x2979 2979 1500 889 1732 3000 3910 236x236 1732x1732 3575x3575 3575 1750 1037 2021 3500 4561 275x275 2021x2021 4171x4171 4171 2000 1185 2309 4000 53213 315x315 2309x2039 4767x4767 4767 2250 1333 2598 4500 5865 354x354 2598x2598 5363x5363 5363 Line Length (mm) 2500 1481 2887 5000 6516 394x394 2887x2887 5959x5959 5959 2750 1629 3175 5500 7168 433x433 3175x3175 6555x6555 6555 3000 1777 3464 6000 7819 472x472 3464x3646 7151x7151 7151
Applications The LaserLyte-Flex Alignment System is suitable for many different applications some of which are below. If you would like to know further information about any other applications please contact your local distributor or contact Global Laser. Machine Alignment Pattern Alignment Saw & Cutting Guidance Positioning Edge Alignment Screen Printing Laser Safety Our lasers are compliant to IEC 60825-1 2007 standards. The lasers fall within one of the following classifications depending on power and wavelength. www.globallasertech.com LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT <1mW CW 400-695nm IEC 60825-1:2007 www.globallasertech.com LASER RADIATION AVOID DIRECT EYE EXPOSURE CLASS 3R LASER PRODUCT <5mW CW 400-695nm IEC 60825-1 Amendment 2 / 2001 www.globallasertech.com LASER RADIATION AVOID EXPOSURE TO BEAM CLASS 3B LASER PRODUCT <500mW CW 400-695nm IEC 60825-1:2007 Class 2 Label Class 3R Label Class 3B Label
Ordering Guide When ordering the LaserLyte-Flex Alignment System the following parts are included: 1 off Laser and focus key. Please note you will need to purchase either a PS-1 (1 way), PS-4 (4 way) or (1 way) power supply unit separately. In addition to the above, the following accessories can be purchased seperately to complement the LaserLyte-Flex. Part Number Description Mounting Accessories Heavy Duty Mounting Clamp 1240-01-000 Heavy Duty Mounting Clamp 11mm MK1 Mounting Clamp 5000-56-000 MK1 LaserLyte-Flex Mounting Kit Adjustable Swivel Clamp 1200-03-000 Adjustable Swivel Clamp 11mm Magnetic Base 1235-00-000 Magnetic Base with M6 Stud 5000-55-000 B2-5cm/2 Bracket 5000-54-000 B4-10cm/4 Bracket Brackets 5000-59-000 B6-15cm/6 Bracket 5000-52-000 B12-30cm/12 Bracket 5000-51-000 Set of 4 Brackets Electrical Options 5026-09-000 PS-1 with UK Mains Lead 1 Outlet Power Supply 5026-05-000 PS-1 with US Mains Lead 5026-07-000 PS-1 with Euro Mains Lead 5026-08-000 PS-4 with UK Mains Lead 4 Outlet Power Supply 5026-04-000 PS-4 with US Mains Lead 5026-06-000 PS-4 with EURO Mains Lead Battery Box Power Supply for 1 Laser 5040-00-000 LaserLyte-Flex Battery Box (Including Batteries) 5200-64-000 1.5m Extension Power Lead Extension Power Leads 5200-00-407 3m Extension Power Lead 5200-65-000 5m Extension Power Lead Laser Safety Glasses & Enhancement Glasses 5200-66-000 10m Extension Power Lead Red Laser Safety Glasses Red Laser Enhancement Glasses 1990-04-000 630-700nm Laser Saftey Glasses- Wraparound Style 1991-00-000 630-700nm Laser Saftey Glasses - Overglasses Style 1997-00-000 Red Laser Enhancement Glasses - Wraparound Style 1997-01-000 Red Laser Enhancement Glasses - Overglasses Style
Mechanical Drawings LaserLyte-Flex Without Line/Cross Optics 39.40 ±0.15 39.40 ±0.15 Ø11.00 Ø10.95 Ø11.00 Ø10.95 LaserLyte-Flex With Line/Cross Optics 44.00 44.00 Heavy Duty Mounting Clamp 35.00 TOP VIEW Ø25.00 SIDE VIEW Allen Screw A (M5) Grub Screw A (M5) 45.00 Grub Screw B (M5) 30.00 Ø19.00 17.00 BOTTOM SECTION SIDE VIEW Ø16.00 Ø15.90 8.00 Ø25.00 BOTTOM SECTION TOP VIEW 1 Hole Drill 4.2Ø & C/Bore 7.5Ø x 5.0 Deep at 1 End & Tap M5 x 6 Deep at the Other End
Mechanical Drawings MK1 Mounting Clamp Line/Cross Optics 64.00 7.85 7.90 32.50 Ø8.95 Ø8.90 M9 x 0.5P Ø10.70 Ø10.75 Adjustable Swivel Mount SIDE VIEW 12.70 22.00 FRONT VIEW Allen Screw A (M3) 45.00 Allen Screw B (M5) M3 x 6 5.00 40.00 50.00 50.00 4 Holes 4.50 Diameter 25.00 20.00 20.00 10.00 10.00 5.00 MOUNTING BASE 40.00 20.00 14.00 14.00 12.00 2 Slots Ø9.00 MOUNTING BASE SIDE 2 Holes Ø3.50 and countersunk to suit M3 Ct/Sunk screws 8.00 3.50 2 Holes drill Ø4.50 and counterbore Hex Hole to suit M4 MS full nuts at rear Drawings not to scale Please Note: Global Laser reserve the right to change descriptions and specifications without notice. 9025-05-043 Rev 3 16/10/2015 ISO9001 Certified T: +44 (0)1495 212213 F:+44 (0)1495 214004 E: sales@globallasertech.com www.globallasertech.com Global Laser Ltd Unit 9-10 Roseheyworth Business Park Abertillery. Gwent NP13 1SP UK