Data Sheet High- Programmable Controller FEATURES Two Channels: Enable the unit to suppt up to two testing instruments with independent tandem configurations. Built-in Alarm System: F power, speed, tque, temperature, air flow, water flow, electrical overload and external inputs / Analog Outputs: F interface with a data acquisition system strip chart recder Interfaces: and IEEE-488 High Data Acquisition: 120 tque and speed points per second via IEEE bus (approx. 60/sec. via ) High Quality, Easy-to-Read Vacuum Fluescent Readout: Displays tque, speed, power, auxiliary and PID (proptional gain, integral and derivative) values Fast Full-Curve Data Acquisition: Free-run to locked rot in seconds & Operating Modes: Provide independent PID settings f improved control Built-in Current-Regulated Supply: F use with Hysteresis only Adjustable Units: English, Metric and SI are standard Overload Protection Digital Filter: Removes undesired noise from tque signals Cross Loop Function: Allows closed loop control of brake via tque transducer Programmable Digital PID Values: Controlled and sted via M-Test Software controlled manually Saving: Saves programmed values within configuration Auxiliary ± 10 V DC Analog Input: F additional transducer Single Multi-point and Stabilized Testing: Via 5.0 Software Closed Box Calibration Rack Mounting: 19" (482.6 mm) with handles DESCRIPTION Magtrol s Model High Programmable Controller employs state-of-the-art Digital Signal Processing Technology to provide superi mot testing capabilities. Designed f use with any Magtrol Hysteresis, Eddy-Current Powder, Magtrol In-Line Transducer auxiliary instrumentation, the can provide complete control via the IEEE-488 interface. With 120 readings per second, the is ideally suited f both the test lab and the production line. APPLICATIONS In the labaty, the s high sample rate provides superi resolution f data acquisition and curve plotting. This allows f capturing me usable mot test data during switching, breakdown and other transitional areas of the mot test curve. F production and incoming inspection, the displays tque, speed and power at all times, allowing the Controller to be used as a manual stand alone unit as part of a complete system. MOTOR TESTING SOFTWARE Magtrol s 5.0 Software (sold separately) is a stateof-the-art mot testing program f Windows -based data acquisition. Used with the Magtrol Controller, Magtrol 5.0 Software provides the control of any Magtrol and runs test sequences in a manner best suited to the overall accuracy and efficiency of the Magtrol Mot Test System. The data that is generated by Magtrol s Mot Testing Software can be sted, displayed and printed in tabular graphic fmats, and can be easily impted into a spreadsheet. Written in LabVIEW, 5.0 has the flexibility to test a majity of mot types in a variety of ways. Because of LabVIEW s versatility, obtaining data from other sources (e.g. thermocouples), controlling mot power and providing audio/visual indicats is relatively easy. Magtrol s 5.0 Software is ideal f simulating loads, cycling the unit under test and mot ramping. Because it is easy to gather data and duplicate tests, the software is ideal f use in engineering labs, production testing and incoming/ outgoing inspection. 1 www.magtrol.com
Specifications MEASUREMENT CHARACTERISTICS Maximum 10,000 units, ±5 V TSC1, ±10 V TSC2 Maximum 99,999 rpm : 0.01% of reading from 10 rpm to 100,000 rpm Accuracy TSC1: 0.02% of range (±1 mv) TSC2: 0.02% of range (±2 mv) ELECTRICAL CHARACTERISTICS Brake: UL/CSA 1.25 A 250 V SB Fuses (5 20 mm) IEC 1.00 A 250 V T Power (120 V): UL/CSA 800 ma 250 V SB Power (240 V): IEC 315 ma 250 V T Power Requirements 75 VA Voltage Requirements 120/240 V 60/50 Hz Max. Compliance Voltage 45 V DC, Brake Output INPUTS AND S Maximum Input TSC1: ±5 V DC TSC2: ±10 V DC Accessy / Output Ctrl Out : ±10 V DC : ±10 V DC 0 3 V DC ENVIRONMENT Operating Temperature 5 ºC to 40 ºC Relative Humidity < 80% Temperature Coefficient 0.004% of range/ C of 5 V DC f both channels DIMENSIONS Width 19.0 in 483 mm Height 3.5 in 89 mm Depth with handles 12.4 in 13.8 in 315 mm 351 mm Weight 16.73 lb 7.58 kg FRONT PANEL Displays,, Power, Auxiliary and PID Values Ready f Rack Mounting Set Desired Power Units (W, kw Hp) Control (up to 99,000 rpm) Set Desired Units (oz.in., oz.ft., lb.in., lb.ft., g.cm, kg.cm, Nmm, Ncm, Nm) Adjustable PID (Proptional Gain, Integral and Derivative) settings provide the best system response REAR PANEL F use with any Magtrol (Hysteresis, Eddy-Current, Powder Brake), Magtrol Transducer auxiliary instrumentation Connect f Model 5241 Power Supply (f HD-825 only) and /IEEE-488 Interfaces f Connection to 2 / Analog Output f Interfacing with Data Acquisiton System Strip Chart Recder Connects f Models DES310/DES311 Power Supplies (f WB/PB s only)
System Configurations Hysteresis (HD) OPTIONAL: TM Transducer Mot Under Test AC Mains OR Auxiliary Input DYNAMOMETER CONTROLLER No Connection ±10 volts TSC2 only 14-pin connect pin 13 = com pin 14 = signal C, INC. BUFFALO, NY Hysteresis on TSC1 only Connected to Hysteresis with Optional Auxiliary Input In-Line Transducer AC Mains DYNAMOMETER CONTROLLER Hysteresis (HD) Mot Under Test - C, INC. BUFFALO, NY No Connection Hysteresis on TSC1 only Connected to Hysteresis and Eddy-Current Powder Brake OPTIONAL: TM Transducer OR Auxiliary Input ±10 volts TSC2 only 14-pin connect pin 13 = com pin 14 = signal Controller C -, INC. BUFFALO, NY Connected to Eddy-Current Powder Brake (WB/PB) with Optional Auxiliary Input In-Line Transducer 3
System Configurations - - C, INC. BUFFALO, NY DYNAMOMETER CONTROLLER Connected to 2 Eddy-Current Powder Brake s (Independent Setup) Powder Brake (PB) OR Powder Brake (PB) - - C, INC. BUFFALO, NY DYNAMOMETER CONTROLLER Connected to 2 Eddy-Current 2 Powder Brake s (Tandem Setup) Powder Brake (PB) Clutch (EK) Eddy-Current Brake (WB) / Transfmer - Controller C, INC. BUFFALO, NY 4 Connected to Eddy-Current and Powder Brake (Tandem Setup)
System Configurations Hysteresis Brake Transducer (TM) OR Eddy-Current/ Powder Brake DYNAMOMETER CONTROLLER No Connection C, INC. BUFFALO, NY DES 31x In-Line Transducer Cross Loop Function CUSTOM MOTOR TEST SYSTEM The can be incpated into a Customized Mot Test System. These based, turn-key systems are custom designed and built to meet specific user requirements. heavy-duty equipment rack emergency stop button Mot Testing Software LCD monit side panel connects allow f easy hook-up WB Eddy-Current 6530 Power Analyzer Controller space f rackmounted third-party power supply and computer AMF Adjustable Mot Fixture keyboard drawer HD Hysteresis TSC Signal Table 5
Ordering Infmation ORDERING INFORMATION High- Programmable Controller 120 VAC A High- Programmable Controller 240 VAC SYSTEM OPTIONS AND ACCESSORIES CATEGORY DESCRIPTION MODEL / PART # TESTING DEVICES POWER ANALYZERS SOFTWARE POWER SUPPLIES MISC. CARDS & CABLES Hysteresis s Eddy-Current s Powder Brake s In-Line Transducers High- Single-Phase Power Analyzer HD series WB series PB series TM/TMHS/TMB series 6510e High- Three-Phase Power Analyzer 6530 5.0 Mot Testing Software SW-5.0-WE Temperature Testing Hardware Closed-Loop Control/Power Supply 6100 Power Supply 5200 Current-Regulated Power Supply 5210 Power Amplifier (required f HD-825 only) 5241 HW-TTEST Power Supply f WB & PB s series 2.7 and 43 DES 310 Power Supply f WB & PB series 65, 115 and 15 DES 311 / (required f connecting WB/PB Series s to ) Interface Card (I) 73-M023 Cable, 1 meter Cable, 2 meters 88M047 88M048 Transducer Connect Cable ER 113/01 Due to the continual development of our products, we reserve the right to modify specifications without fewarning. www.magtrol.com INC 70 Gardenville Parkway Buffalo, New Yk 14224 USA Phone: +1 716 668 5555 Fax: +1 716 668 8705 E-mail: magtrol@magtrol.com SA Route de Montena 77 1728 Rossens / Fribourg, Switzerland Phone: +41 (0)26 407 3000 Fax: +41 (0)26 407 3001 E-mail: magtrol@magtrol.ch Subsidiaries in: Great Britain Germany France China India Wldwide Netwk of Sales Agents 6001-US 08/10