Moisture Determination by Karl Fischer Titration



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Moisture Determination by Karl Fischer Titration Background of the Chemistry and Recent Developments Craig Aurand Supelco/Sigma-Aldrich Bellefonte, Pa

Overview Karl Fischer History Pyridine vs. HYDRANAL Instrumentation Types- Coulometric or Volumetric Sample Solubility Control of ph Side Reactions Quality Control-Water Standards Instrument Maintenance 2

What is Karl Fischer titration? Karl Fischer is an analytical technique used to measure the moisture (water) content in solids, liquids or gases. Karl Fischer was a chemist working at a petrochemical company in Germany in the 1930 s. He developed the technique. Sigma-Aldrich s Riedel-de Haën chemists Eugen Scholz and Helga Hoffmann improved upon it. Titration is defined as: A technique to determine the concentration of a substance in solution by adding to it a standard reagent of known concentration in carefully measured amounts until a reaction of definite and known proportion is completed, as shown by a color change or by electrical measurement, and then calculating the unknown concentration. 3

How does K-F titration work? In general, K-F titration can be summarized into a series of steps: 1. Add reagent ( titrant ) to a burette The reagents include alcohol, SO 2, a base and I 2 2. Add sample solvent to the titration vessel 3. Begin stirring the vessel 4. Zero the instrument by titrating unwanted moisture in the system 5. Add the weighed sample to the titration vessel 6. Begin adding reagent from the burette while stirring 7. When the endpoint is reached, the electrode will detect no change in current upon addition of more reagent 8. By knowing how much titrant was added, the water content can be calculated 9. Normally, the K-F instrument does the calculations and reports the results as % water or ppm water. 4

The Karl Fischer reaction K-F titration involves two reactions: In the first reaction, an alcohol (usually methanol or ethanol), sulfur dioxide (SO 2 ) and a base (RN) react to form an alkylsulfite intermediate: (rxn. 1) CH 3 OH + SO 2 + RN [RNH]SO 3 CH 3 In the second reaction, the alkylsulfite reacts with iodine (I 2 ) and the water from the sample: (rxn. 2) [RNH]SO 3 CH 3 + I 2 + H 2 O + 2RN [RNH]SO 4 CH 3 + 2[RNH]I Since water and I 2 are consumed in equimolar amounts in reaction 2, if you know the amount of I 2 consumed, you know the amount of water that was present in the sample. 5

Types of K-F titration There are 2 types of K-F titration: Volumetric & Coulometric Although the endpoint of the reaction is marked by a persistence of the yellow (I 2 ) color, using the eyes is not very accurate. Both methods use bipotentiometric titration to measure the amount of I 2 consumed by the water Bipotentiometric titration is simply monitoring the extent of reaction by measuring changes in electrical conductivity of the reaction solution The difference between them is primarily in the way the I 2 is generated: In volumetric titration, the I 2 is included with the reagents In coulometric titration, the I 2 is generated at an electrode Which one the customer chooses depends on: The method they are following or personal preferences (if any) The titration equipment they currently have in their lab The water levels in the sample, generally: Volumetric: 0.1 100% H 2 O Coulometric: 0.001 0.1% H 2 O 6

Bipotentiometric titration: Measuring I 2 The second reaction in the K-F titration the one that actually consumes the water is a redox reaction: [RNH]SO 3 CH 3 + I 2 + H 2 O +2RN [RNH]SO 4 CH 3 + 2[RNH]I Sulfur is oxidized from alkylsulfite (oxidation number +4) to alkylsulfate (oxidation number +6): SO 3 CH 3-2 SO 4 CH 3-2 + 2e - Iodine is reduced: I 2 + 2e - 2I - (E 0 = 0.54 V) The reduction of iodine consumes electrons generated by the oxidation of sulfur, which changes the electrical potential of the system. The change in potential is detected by an electrode (a double platinum electrode). 7

Instrumentation Types Coulometric or Volumetric While both techniques are based on the same two step reaction mechanism, they differ in the way that Iodine is introduced to the reaction The same K-F reactions occur in Coulometric titration as do in Volumetric titration However, in the Coulometric system, the I 2 is generated in situ rather than added as a reagent It is generally considered more sensitive to lower water levels The I 2 is generated at the anode:2 I - I 2 + 2e - The cathode reaction is: 2RNH + 2e - H 2 + 2RN 8

The Coulometric System Micro Detection System Absolute Method High Water Capacity Reagents Designed for Titration of Liquids & Gases Only Less System Flexibility Co-Solvents are limited No Option for Temperature Modification No Option for Homogenizer 9

Cell with diaphragm The cell with the diaphragm uses two solutions, one in the cathode chamber the other in the anode chamber. Cathode compartment filled with catholyte solution (e.g. HYDRANAL - Coulomat CG) 10 Anode compartment filled with anolyte solution (e.g. HYDRANAL - Coulomat AG) I 2 formation occurs at the anode: 2I - I 2 +2e - Titration begins. Note H 2 formation (bubbles) at the cathode: 2H + + 2e - H 2 (g)

Cell without diaphragm The diaphragmless cell uses one solution that has all reagents needed for K-F titration (e.g. HYDRANAL - Coulomat AG). Cathode (reduction) H 2 formation: 2H + + 2e - H 2 (cathode not visible in this picture) Anode (oxidation) I 2 formation: 2I - I 2 +2e - note brown color Double platinum indicator electrode 11

The Volumetric System Designed for Higher Water Concentrations Fast Titration (30 mg Water per minute) Designed for Titration of Solids, Liquids & Gases System Flexibility Modified Solvent Systems Temperature Adjustment Peripheral Equipment (Homogenizer, Oven) 12

One Component System The one component systems are the most popular. The benefit of a one component volumetric titration is that it has almost unlimited water capacity. Titrant Contains all reactants (SO 2, I 2 and base) except the water, dissolved in diethyleneglycol monoethyl ether (DEGEE) (e.g. HYDRANAL - Composite) Burette Titration vessel Sample solvent Methanol or other solvent to which sample is added (e.g. HYDRANAL - Methanol Dry/ Methanol Rapid or CompoSolver E) 13

Two Component System The benefits of a two component volumetric titration are: Higher titration speed Greater accuracy for small amounts of water Higher buffer capacity Exact and stable titer Titrant Contains I 2 in methanol or ethanol (e.g. HYDRANAL - Titrant or Titrant E) Burette Titration vessel Sample solvent Contains SO 2 and base in methanol or ethanol (e.g. HYDRANAL - Solvent or Solvent E) 14

Volumetric System Different Burette systems Older style burette New style burette 15

Sample Solubility Sample Solubility is Extremely Important to Obtain Total Water Content Total Water = Surface Water + Bound Water Methods to Improve Sample Solubility Co-Solvent Additions Elevate Solvent System Temperature Add Homogenizer to System 16

Sample Solubility Co-Solvent Addition - Chloroform Dissolution of fats, oils, and long-chained hydrocarbons is poor in Methanol Increases the solubility of long chain Carboxylic Acids,Ethers, Hydrocarbons Inhibits the dissolution of inorganic salts, and some sugars 17

Sample Solubility Co-Solvent Addition - Chloroform Reagents Containing Chloroform HYDRANAL - Coulomat A General use for a system with a diaphragm, contains methanol and chloroform HYDRANAL - Solvent CM Solvent for use with oils; mix of chloroform and methanol HYDRANAL - Coulomat Oil Anolyte for analysis of oils, contains methanol, chloroform and xylene HYDRANAL - Chloroform Use as co-solvent for Karl Fischer Max Water 0.01% 18 HYDRANAL - LipoSolver CM Solvent for use with Lipids; mix of chloroform and methanol HYDRANAL - Solver (Crude) Oil Solvent for use with oils; mix of methanol, chloroform and xylene

Sample Solubility Co-Solvent Addition - Alcohol Dissolution of long-chained hydrocarbons is poor in Methanol Increases the solubility of long chain Carboxylic Acids,Ethers, Hydrocarbons Suitable alcohols include: 1-Propanol, 1-Pentanol, and 1-Hexanol 19

Sample Solubility Co-Solvent Addition - Alcohol Reagents Containing Alcohol HYDRANAL - Coulomat AG General use with or without a diaphragm, methanol based HYDRANAL - Coulomat AG-H Specially manufactured for use with long-chained hydrocarbons and oils in a system with or without a diaphragm,contains methanol and 1- pentanol HYDRANAL - Coulomat E Ethanol based anolyte, safer less toxic formulation. Contains Methanol. HYDRANAL - Solvent Oil Solvent for use with oils; free of halogenated hydrocarbons HYDRANAL - LipoSolver MH Solvent for use with Lipids; mix of 1-Hexanol and methanol HYDRANAL - CompoSolver E Ethanol based solvent for one component titration. Replaces Methanol 20

Sample Solubility Co-Solvent Addition - Formamide Formamide improves solubility of polar substances in Methanol Addition of Formamide is preferred for analysis of carbohydrates, proteins, and inorganic salts Increases the speed of the Karl Fischer reaction Incompatible in a coulometric cell with a diaphragm 21

Sample Solubility Co-Solvent Addition - Organic Solvents Acetonitrile good polar solvent N-Methylpyrrolidone dissolves polymer Pyridine good polar solvent, also basic for neutralization of acids Toluene, Xylene improve solubility of dirty oils 22

Sample Solubility Co-Solvent Addition - Solvents to Avoid Dimethylformamide delays KF reaction (Lab Report L424) Dimethylsulfoxide recovery rates are too low (Lab Report L141) Secondary and Tertiary Alcohols cause increase in titer values 23

Sample Solubility Co-Solvent Addition Recommendations Co-Solvent Addition Limit Addition Limit Addition Limit Volumetric Coulometric W/D Coulometric WO/D Chloroform 70% 25% 0% Alcohol 70% 30% 20% Formamide 50% 0% 20% N-Methylpyrrolidone 50% 0% 0% Pyridine 70% 30% 20% Toluene 70% 30% 20% Xylene 70% 30% 20% W/D = With Diaphragm WO/D = Without Diaphragm 24

Titration at Elevated Temperature Sluggish Titrations Sample is slow to dissolve Sample releases water slowly Titration at 50 C Use Thermostatically Controlled Vessel Co-Solvent addition acceptable Change of titrator parameters not necessary 25

Addition of the Homogenizer Used directly in the titration cell Volumetric system only Increases surface area and water extraction of the sample Ideal for solid samples and viscous liquids Pharmaceutical tablets Foodstuffs Paints and Oils 26

Influence of the base Both K-F reactions: (rxn. 1) CH 3 OH + SO 2 + RN [RNH]SO 3 CH 3 (rxn. 2) [RNH]SO 3 CH 3 + I 2 + H 2 O + 2RN [RNH]SO 4 CH 3 + 2[RNH]I pyridine depend on a base (RN). Pyridine was the original K-F base. pyridine, because of its weak basicity, cannot totally neutralize the methylsulfurous acid. The equilibrium in rxn. 1 is not completely shifted to the right. The reaction with pyridine is therefore slow and the endpoint is not stable, often making the repeatability using pyridine very poor. imidazole Imidazole was chosen to replace pyridine. Imidazole shifts the rxn. 1 completely to the right, reaction is swift and endpoints clear and stable. Imidazole also does not have the unpleasant odor and toxicity of pyridine. imidazole is the patented foundation of the HYDRANAL line 27

Pyridine vs. HYDRANAL Titration Speed ph=4 ph=5 ph=6 Key: A=Titrant/Solvent, B=Composite/Methanol, C=Pyridine/Methanol 28

Control of ph Neutralization of Acids Low ph decreases the KF reaction rate Neutralize acids using: HYDRANAL - Buffer Acid - Volumetric system only Imidazole Coulometric system Recommended amount of Imidazole Volumetry: 7g of Imidazole per 30 ml solvent Coulometry: 20g of Imidazole per 100ml anolyte HYDRANAL - Buffer Acid not compatible with Methanol reactive compounds. 29

Control of ph Neutralization of Acids Acids can shift working ph of the Karl Fischer system Aqueous Acids-neutralize in titration vessel with HYDRANAL - Imidazole or HYDRANAL - Buffer Acid Concentrated Acids-neutralize in methanol free medium before titration. HYDRANAL - Buffer Acid should not be used in this case, because it contains Methanol. Strong Carboxylic Acids-must be neutralized 30

Effect of ph on Equivalent Potential ph=4 ph=5 ph=6 Key: A=Titrant/Solvent, B=Composite/Methanol, C=Pyridine/Methanol 31

ph influence on Karl Fischer A ph between 5 and 7.5 is the optimum range for a Karl Fischer titration. Below a ph of 2, the reaction will not run. From ph 2 5, reaction is slow. Above a ph of 8, the iodine is consumed by side reactions causing false high results Our K-F reagents are designed to give optimum ph control Optimum ph range Slow reaction Side reactions No reaction 32 ph dependence of the Karl Fischer reaction

Control of ph Neutralization of Bases High ph will slowly consume iodine Neutralize bases using: HYDRANAL -Buffer Base Benzoic Acid Salicylic Acid Recommended amount of Benzoic or Salicylic Volumetry: 7g of Acid per 30 ml solvent Coulometry: 20g of Acid per 100ml anolyte 33

Control of ph Neutralization of Bases Bases can shift working ph of KF system Weak basic amines (heterocycles)- no system modifications required Strong basic amines (aliphatic amines)-require HYDRANAL - Benzoic Acid or HYDRANAL - Buffer Base Irregular amines-require HYDRANAL - Benzoic acid and methanol-free solvent system 34

Side Reactions Side Reactions Classified as Reactions Influenced by Methanol Aldehydes react to form acetals, also undergo Bisulfite addition Ketones react to form ketals Amines undergo methylation Siloxanes undergo esterification Reactions with Iodine Halogenated Hydrocarbons containing free halogens Mercaptans (Thiols) Phenols Peroxides 35

Methanol Side Reactions Aldehyes and Ketones React with Methanol forming acetal R R C O + CH 3OH CH 3 OH R OCH 3 C R OCH 3 + H 2 O Water is the by-product 36

Methanol Free Reagents Volumetric Reagents HYDRANAL - Composite 5K Titrating reagent for water determination of Aldehydes and Ketones HYDRANAL - Working Medium K Working medium for water determination of Aldehydes and Ketones. Contains Chloroform and Chloroethanol. HYDRANAL -Medium K Working medium for water determination of Aldehydes and Ketones. Contains Chloroform and 2,2,2-Trifluroethanol. HYDRANAL - KetoSolver Working medium for water determination of Aldehydes and Ketones. Free of halogenated hydrocarbons. Coulometric Reagents HYDRANAL - Coulomat AK Anolyte for the water determination of Ketones. HYDRANAL - Coulomat CG-K Catholyte for the water determination of Ketones 37

Iodine Side Reactions Testing for Iodine Reactivity Dissolve a few Iodine Crystals in Methanol and Introduce Sample Watch for Solution to Change Color, if Clear Iodine Reaction is Present Reactions with Iodine Halogenated Hydrocarbons containing free halogens require reducing the free halogen Reducing agent contains 10 g Imidazole + 5g SO 2 in 100 ml MeOH Requires a blank of the reducing agent HYDRANAL Solvent can be used as Reducing Agent 38

Iodine Side Reactions Reactions with Iodine Mercaptans (Thiols) are oxidized by iodine 2 RSH + I 2 RSSR + 2 HI Suppress the side reaction by treating sample with N-ethylmaleimide in a buffered solvent system using HYDRANAL - Buffer Acid 39

Iodine Side Reactions Reactions with Iodine Inhibition of Thiol Oxidation by Iodine Volumetric Thiol Reduction Composite 5 + (5:1) MeOH/ Buffer with 1 g N- ethylmaleimide 40 Sample introduced to solvent allowing 5 min pre-stir time

Iodine Side Reactions Reactions with Iodine Most Phenols do not react with KF reagents, higher molecular weight phenols and amino-phenols are most problematic Volumetric method is most suitable since the Oxidation potential is high in coulometry Acidify Solvent system to reduce interference 41

Quality Control Water First standard that comes to mind May be appropriate for certain applications Sample Size determines suitability 42

Quality Control Standard/Sample Introduction Inject below the surface of the solution 43

Quality Control Water 50 Sample Size in Milligrams of Water 40 30 20 10 20 ML Burette 10 ML Burette 5 ML Burette 1ML Burette 0 Titer 5 Titer 2 Titer 1 44

Quality Control Sodium Tartrate dihydrate Solid Standard for Volumetric system Stable Water Content 15.66% ± 0.05% Solubility in Methanol limited Also available as NIST Traceable Product Number 34696 45

Quality Control HYDRANAL - Standard 5.00 Liquid standard for volumetric system Contains 5.00 ± 0.02mg/ml at 20 C Packaged in 100 ML and 500 ML Bottles HYDRANAL - Water Standard 10.0 Liquid Standard Contains 10.0mg water per gram Packaged in 8 ml Glass Ampoules to insure integrity Standard is Traceable to NIST SRM 2890 Certificate of Analysis in each package 46

Quality Control Water Standard 10.0 Sample Size In Grams 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 Titer 5 Titer 2 Titer 1 20 ML 10 ML 5 ML 1 ML 47

Quality Control Test #1 Test #2 Test #3 Mean Absolute Relative Standard Standard Deviation Deviation Water 100.80% 98.84% 100.48% 99.81% 1.1% 1.1% Sodium Tartrate 15.53% 15.38% 15.62% 15.51% 0.12% 0.8% Dihydrate Ampoule 0.099% 0.100% 0.100% 0.0997% 0.0006% 0.6% Standard with 0.1% water Ampoule 0.9999% 0.9992% 1.0010% 1.0000% 0.0009% 0.09% Standard with 1% water 48

Quality Control Handling Standards Use dry glass gas-tight syringe (5ml or 10ml) Rinse syringe with standard Minimize exposure of standard to atmospheric moisture Weigh all samples using weight by difference Technique 49

Quality Control Instrument Maintenance Clean Titration Vessel with Appropriate Solvent Replace Septum regularly Change desiccant regularly (New HYDRANAL Molecular Sieve) Replace Volumetric unit s seals Coulometric units should use Teflon sleeves not grease When necessary perform Nitric Acid Cleaning 50

Quality Control Nitric Acid Cleaning Rinse electrodes with methanol to remove reagents Use Concentrated Nitric Acid to soak electrodes Rinse with copious amount of water to remove acid Rinse with methanol Dry in low temperature (50 to 75 C) Oven 51

HYDRANAL Technical Center Your Source for Help with Karl Fischer Technical Support 800-HYDRANAL(493-7262) Application Assistance Sample Analysis/Method Development Technical Literature on Karl Fischer Technical Training Seminars Web site www.sigmaaldrich.com 52

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