Bourns Blend-Balance Guitar Potentiometers Electric guitar manufacturing is a multi-billion dollar industry with major manufacturers established worldwide. From the introduction of the first mass-produced electric guitar in 1950, guitarists have been mesmerized with advances in technology and the wide array of after-market parts commercially available for guitar upgrades. Specialty products such as the Bourns PDB182-GTRB allow the guitarist multiple functions utilizing a single control. This application note addresses utilizing a PDB182-GTRB to blend and balance two pickups in an electric or bass guitar. Bourns Blend-Balance Guitar Potentiometer The Bourns PDB182-GTRB Blend-Balance Guitar Potentiometer is designed to allow the guitarist to blend and balance two pickups with a single 18 mm package size potentiometer. The potentiometer is designed with two independent elements adjusted by a single shaft. Each element has a unique taper as follows: Element #1 has a linear output increasing from 0 % to 100 % output over 50 % of the mechanical travel in the clockwise direction. The element then stays at 100 % output for the remaining 50 % of mechanical travel. This output curve is identified in figure 1 as the M taper. Element #2 is at 100 % output over the initial 50 % of mechanical travel in the clockwise direction. The output decreases linear 100 % to 0 % over the remaining 50 % of mechanical travel. This output curve is identified in figure 1 as the N taper.
Bourns Blend-Balance Guitar Potentiometers Bourns (Continued) Figure 1 shows both tapers superimposed on each other. At 50 % of mechanical/electrical travel, both pickups are in the full on position. The PDB182-GTRB features a center detent position indicating 50 % of mechanical/electrical travel. 100 90 x 100 (%) Taper N: Output voltage across term. 1-2 Input voltage across term. 1-3 x 100 (%) Taper M: Output voltage across term. 1-2 Input voltage across term. 1-3 80 70 60 50 40 30 20 10 M 0 0 10 20 30 40 50 60 70 80 90 100 Terminal 1 Terminal 3 Rotation travel (%) N Resistance characteristics of curve N is plotted with respect to terminal 3 Figure 1. MN taper output chart
Bourns Blend-Balance Guitar Potentiometers Bourns (Continued) There are several ways to wire the PDB182-GTRB Blend-Balance Guitar Potentiometer. This application note will provide a common way of replacing a tone potentiometer with a blend-balance potentiometer, providing added tonal flexibility to a guitar. Figure 2 shows a standard wiring diagram for a guitar with three single-pole pickups with a master volume and 2 tone controls, and 5-position switch on-board. A1 A2 A3 A 5-POSITION SWITCH B B1 B2 B3 T2 250 K.022 µ Selector Switch Position Neck Middle Bridge TONE CONTROL IN EFFECT Position 1 ON No Tone Control Position 2 ON ON T2 Position 3 ON T2 Position 4 ON ON & T2 Position 5 ON Common tone capacitor values include.022 µf,.047 µf and.1 µf Note: using a smaller capacitor value produces a brighter sound. TO SPRING CLAW SIGNAL A SHIELD B3 B2 B1 A3 A2 A1 CAP B T2 Drawn by Kurt Prange of CE Distribution (cedist.com) Figure 2. Wiring diagram for standard electric guitar.
Bourns Blend-Balance Guitar Potentiometers Bourns (Continued) Figure 3 shows a modified wiring diagram for a guitar with three single-pole pickups with a master volume, master tone, blend-balance control, and 5-position switch on-board. In the matrix, you will see the added tonal flexibility and capability from replacement of a tone potentiometer with a blend-balance potentiometer. A1 A2 A3 A 5-POSITION SWITCH B B1 B2 B3 3 N 2 1 BLEND POT DUAL 250 K (MN) WITH CENTER DETENT 3 M 2 1.022 µ Selector Switch Position Neck Middle Bridge Position 1 ON ON Position 2 ON ON ON Position 3 ON Position 4 ON ON ON Position 5 ON ON Blend Pot Effect Turn Blend Pot CW of detent to FADE OUT (FULL CCW IS SILENT) Turn Blend Pot CW of detent to FADE OUT (FULL CCW IS SILENT) ONLY (slight change in tone with Blend Pot change) Turn Blend Pot CCW of detent to FADE OUT (FULL CW IS SILENT) Turn Blend Pot CCW of detent to FADE OUT (FULL CW IS SILENT) The master tone control is in effect for every switch position and all pickups at once. The volume pot works normally. TO SPRING CLAW SIGNAL A SHIELD B3 B2 B1 A3 A2 A1 CAP B BLEND (M) BLEND (M) BLEND (N) MN BLEND (N) * The side of the blend pot case can be grounded if the pick guard has no foil 1 2 3 Drawn by Kurt Prange of CE Distribution (cedist.com) Figure 3. Wiring diagram for modified electric guitar with added blend-balance control.
Bourns Blend-Balance Guitar Potentiometers OTHER BOURNS GUITAR POTENTIOMETERS AVAILABLE Bourns Sensors and Controls Product Line now offers a full line of guitar potentiometers including the following: Model 82 Vintage Guitar Potentiometer Model 95 Premium Guitar Potentiometer PDB241-GTR Series Standard 24 mm Guitar Potentiometer PDA241-HRT Series 24 mm Guitar Potentiometer with high torque PDB181-GTR Series 18 mm Mini-Guitar Potentiometer PDB183-GTR Series 18 mm Guitar Potentiometer with push-pull switch for phase switching capability For further technical support and for complete pro audio solutions, please visit www.bourns.com/proaudio Bourns Pro Audio is a trademark of Bourns, Inc. Bourns is a registered trademark of Bourns, Inc. in the U.S. and other countries. COPYRIGHT 2014 BOURNS, INC. 0 Americas: Tel +1-951 781-5500 Fax +1-951 781-5700 EMEA: Tel +36 88 520 390 Fax +36 88 520 211 Asia-Pacific: Tel +886-2 256 241 17 Fax +886-2 256 241 16