12.5 mm Modular Panel Potentiometers High Dielectric Strength

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1 , D 2.5 mm Modular anel otentiometers FEATURES High dielectric strength potentiometer up to 5000 V rms 2.5 mm square single turn panel control lastic shaft and bushing Two shaft lengths and 29 terminal styles : Cermet element D: Conductive plastic element Multiple assemblies - up to seven modules Test according to CECC Shaft and panel sealed version Up to twenty-one indent positions Rotary switch options Custom designs on request Compliant to RoHS directive 2002/95/EC VERSATILE MODULAR COMACT ROBUST CONFIGURATION EXAMLE - Dimensions in mm (Inches)/Tolerance ± 0.5 mm (± 0.02") Single module, single shaft, solder lugs, imperial bushing and shaft Ø 6.35 (Ø 0.25) 9.5 (0.374).8 (0.07) 8 (0.35) 2.5 (0.492) 2.4 (0.094) 2.5 (0.492) 3. (0.56) 6.8 (0.27) 22.2 (0.874) 7.07 (0.278) 0.9 (0.035) DETAIL A 4.65 (0.83) A 4.65 (0.83) 4.9 (0.93) Single module, single shaft, vertical mounting, C pins with support plate, imperial bushing and shaft 2.7 (0.5) 3/8-32 UNEF 2A 2.54 (0.) 2.54 (0.) Single module, single shaft, solder lugs, imperial bushing and shaft Ø 6.4 (Ø 0.25) 9.5 (0.374) 3/8-32 UNEF 2A 2.5 (0.492) 3. (0.56) 3.6 (0.4) 5.8 (0.624) 3.8 (0.5) 2.54 (0.) 2.54 (0.) For technical questions, contact: sfer@vishay.com Document Number: 5059 Revision: 3-May-0

2 2.5 mm Modular anel otentiometers, D GENERAL SECIFICATIONS ELECTRICAL (INITIAL) D Resistive Element Conductive plastic Cermet Electrical Travel 270 ± ± 0 Resistance Range () Linear Law kω to MΩ 20 Ω to 0 MΩ Non Linear Law 470 Ω to 500 kω 00 Ω to 2.2 MΩ Tolerance Standard ± 20 % ± 20 % On Request - ± 5 % or ± 0 % Linear Law 0.5 W at + 70 C W at + 70 C ower Rating at 70 C Non Linear Law 0.25 W at + 70 C 0.5 W at + 70 C Multiple Assemblies 0.25 W at + 70 C per module 0.5 W at + 70 C per module Temperature Coefficient (Typical) ± 500 ppm ± 50 ppm Limiting Element Voltage V V End Resistance (Typical) 2 Ω 2 Ω Contact Resistance Variation Linear Law % 2 % or 3 Ω Independent Linearity (Typical) Linear Law ± 5 % ± 5 % Insulation Resistance 0 6 MΩ min. 0 6 MΩ min. Dielectric Strength Leads to Support late 3000 V RMS min V RMS min. Leads to Shaft and Bushing 5000 V RMS min V RMS min. Mechanical Rotation Life cycles cycles Note () Consult for other ohmic values MECHANICAL (INITIAL) Mechanical Travel 300 ± 5 Operating Torque (Typical) Single and dual assemblies 0.2 Ncm to Ncm max. (0.3 oz.-inch to.4 oz.-inch max.) Three to Seven Modules (er Module) 0.2 Ncm to 0.3 Ncm max. (0.3 oz.-inch to 0.45 oz.-inch max.) End Stop Torque 80 Ncm max. (6.8 lb-inch max.) Tightening Torque 50 Ncm max. (3 lb-inch max.) Weight Single Assemblies 3.5 g Two to Seven Modules (er Module).5 g to 2 g (0.25 oz. to 0.32 oz.) ENVIRONMENTAL D Operating Temperature Range - 40 C to + 00 C - 40 C to + 00 C Climatic Category 40/00/2 40/00/56 Sealing I64 I64 Storage Temperature - 40 C to + 00 C - 40 C to + 00 C MARKING otentiometer Module VISHAY logo, nominal ohmic value (Ω, kω, MΩ), two stars identify D version, tolerance in % - variation law, manufacturing date (four digits), 3 for the lead 3 Switch Module Version, manufacturing date (four digits), c for common lead Indent Module Version, manufacturing date (four digits) ACKAGING Box Document Number: 5059 For technical questions, contact: sfer@vishay.com Revision: 3-May-0 2

3 , D 2.5 mm Modular anel otentiometers ERFORMANCES TESTS Load Life CONDITIONS 000 h at + 70 C (90'/30') ΔR T /R T (%) contact resistance variation TYICAL VALUE AND DRIFTS D ± 0 % ± 5 % ± 2 % ± 4 % Temperature Cycle - 40 C to + 00 C, 5 cycles ΔR T /R T (%) ± 0.5 % ± 0.2 % Moisture + 40 C, 93 % relative humidity ΔR T /R T (%) ± 5 % ± 2 % D: 2 days, : 56 days insulation resistance > 0 MΩ > 000 MΩ Rotational Life /D: cycles ΔR T /R T (%) ± 6 % ± 5 % contact resistance variation ± 4 % ± 5 % Dry heat at + 00 C/damp heat Climatic Sequence cold - 40 C/damp heat ΔR T /R T (%) - ± % 5 cycles Shock 50 g, ms ΔR T /R T (%) ± 0.2 % ± 0.2 % 3 shocks - 3 directions resistance setting change ± 0.5 % ± 0.5 % Vibration 0 Hz to 55 Hz 0.75 mm or 0 g, 6 h ORDERING INFORMATION (art Number 8 digits) ΔR T /R T (%) voltage setting change ± 0.2 % ± 0.5 % ± 0.2 % ± 0.5 % 2 F 0 G G S Y M A NUMBER OF MODULES BUSHING OTION RESISTANCE CODE/ TOLERANCE/ TAER OR SECIAL = CERMET ELEMENT D = CONDUCTIVE LASTIC (AUDIO) STANDARD RESISTANCE ELEMENT DATA STANDARD RESISTANCE VALUES MAX. OWER AT 70 C LINEAR LAW MAX. WORKING VOLTAGE CERMET MAX. CUR. THROUGH WIER MAX. OWER AT 70 C NON LINEAR LAW MAX. WORKING VOLTAGE MAX. CUR. THROUGH WIER A CONDUCTIVE LASTIC LINEAR LAW MAX. OWER AT 70 C MAX. WORKING VOLTAGE MAX. CUR. THROUGH WIER TYICAL TCR - 40 C/+ 00 C Ω W V ma W V ma W V ma ppm/ C K 2.2K 4.7K 5K 0K 22K 47K 50K 00K 220K 470K 500K M 2.2M 4.7M D ± 50 ± For technical questions, contact: sfer@vishay.com Document Number: Revision: 3-May-0

4 2.5 mm Modular anel otentiometers, D ORDERING INFORMATION (art Number 8 digits) 2 F 0 G G S Y M A NUMBER OF MODULES BUSHING OTION RESISTANCE CODE/ TOLERANCE/ TAER OR SECIAL Ø L F 3/8" 3/8" BUSHING DIMENSIONS - Dimensions in mm (Inches)/Tolerance ± 0.5 mm (± 0.02") 0.83 (0.426) 3/8" - 32 UNEF Ø 6.35 (Ø 0.25) 9.5 (0.374) 7.07 (0.278) ANEL CUT OUT - Dimensions in mm (Inches)/Tolerance ± 0.5 mm (± 0.02") Ø 0 (Ø 0.394) 8.2 (0.323) Notes Hardware supplied in separate bags Document Number: 5059 For technical questions, contact: sfer@vishay.com Revision: 3-May-0 4

5 , D 2.5 mm Modular anel otentiometers ORDERING INFORMATION (art Number 8 digits) 2 F 0 G G S Y M A NUMBER OF MODULES BUSHING OTION RESISTANCE CODE/ TOLERANCE/ TAER OR SECIAL Location egs: A = Ø = 2 L = 6.2 B = Ø = 2 L = 7.75 C = Ø = 3.5 L = = Without peg Sealed Version: = anel and shaft sealed LOCATING EGS (Anti-Rotation Lug) The locating peg is provided by a plate mounted on the bushing and positioned by the module sides. Four set positions are available, clock face orientation: 2, 3, 6, 9. CODE Ø d (mm) L (mm) EFFECTIVE HIGH EG Bushings have a double flat. When panel mounting holes have been punched accordingly, an anti-rotation lug is not necessary. L 2 A B C Ø D 6 Ø d ANEL AND SEALED 8.3 (0.327) 8.3 (0.326) O ring plate can not be used with locating pegs Note Locating pegs and panel o ring are supplied in separate bags with nuts and washers For technical questions, contact: sfer@vishay.com Document Number: Revision: 3-May-0

6 2.5 mm Modular anel otentiometers, D ORDERING INFORMATION (art Number 8 digits) 2 F 0 G G S Y M A NUMBER OF MODULES BUSHING OTION RESISTANCE CODE/ TOLERANCE/ TAER OR SECIAL CODE L (inch) L (mm) S = Slotted GG 5/8 5.8 GJ 7/ S - Dimensions in mm (Inches)/Tolerance ± 0.5 mm (± 0.02") The shaft length are always measured from the mounting face. Shafts are designed by a 3 letter code (3 digits). Shafts are slotted and aligned to ± 0 of the wiper position. Mounting face.6 (0.063).2 (0.047) Ø 6.35 (Ø 0.25) L 7.07 (0.278) Document Number: 5059 For technical questions, contact: sfer@vishay.com Revision: 3-May-0 6

7 , D 2.5 mm Modular anel otentiometers ORDERING INFORMATION (art Number 8 digits) 2 F 0 G G S Y M A NUMBER OF MODULES BUSHING OTION Available leads A00 W00 X00 Y00 Z00 A0 W0 X03 Y03 Z03 A3 W20 X04 Y04 Z04 A4 X0 Z0 A20 X3 Z3 A23 X4 Z4 A24 X20 Z20 X23 Z23 X24 Z24 RESISTANCE CODE/ TOLERANCE/ TAER OR SECIAL FIRST DIGIT SECOND DIGIT THIRD DIGIT Y = 4.65 mm (0.83") mm (0.200") space between modules Y Soldering lugs 0 A, X, Z, W = 5.08 mm (0.200") pin spacing pins section 0.9 x 0.3 mm 2 (0.035" x 0.02") mm (0.300") space between modules X CB pins 2.54 mm (0.00") pin spacing mm (0.400") space between modules Z CB pins with front support plate pin section 0.6 x 0.3 mm 2 (0.024" x 0.02") A CB pins with front and back support plates mm (0.200") pin spacing pins section 0.6 x 0.3 mm 2 (0.024" x 0.02") CB pins - vertical mounting with 2 extra W pins - module only DIMENSIONS in mm (Inches)/Tolerance ± 0.5 (0.02) SOLDER LUGS Y 6.85 (0.270) 2.5 (0.492) 2.5 (0.492) 3 (0.52) 5 (0.97).8 (0.07) 2.4 (0.09) X-X2 CB IN OUT X J 3.7 (0.46) 4.7 (0.85) 4.7 (0.85) (0.035) (0.035) HORIZONTAL MOUNTING FRONT AND REAR SUORT LATES FRONT SUORT LATE REAR SUORT LATE Z Z Z (0.200) 2.54 (0.00) VERTICAL MOUNTING A B 2.7 (0.500) W-W2 C K 4 (0.57) W 2 3 E F 6.35 (0.250) A/A2 A 3.8 (0.50) 3.8 (0.50) 5.08 (0.200) (0.200) 2.54 (0.00) 3.8 (0.50) 5.08 (0.200) 3.8 (0.50) 2.7 (0.500) 2.7 (0.500) (0.200) (0.00) THE OSITION OF EACH MODULE IS FREE X../Y.. A../Z./Z2. Z0. (except with rotary switch) Z0. (with rotary switch) E (0.4) 3.8 (0.5) 2.5 (0.085) F (0.5) 5.08 (0.20) 5.08 (0.20) J 7.06 (0.278) For technical questions, contact: sfer@vishay.com Document Number: Revision: 3-May-0

8 2.5 mm Modular anel otentiometers, D ORDERING INFORMATION (art Number 8 digits) 2 F 0 G G S Y M A NUMBER OF MODULES BUSHING LOCATING EG RESISTANCE CODE/ TOLERANCE/ TAER OR SECIAL Resistance Code: 200 = 20 Ω to 06 = 0 MΩ Tolerance Code: M = 20 %, K = 0 %, J = 5 % Taper: A, L, W, F, S, R or special code given by Vishay RESISTANCE CODE See Conversion Table for ohmic value TOLERANCE Standard: M = ± 20 % On request: K = ± 0 %, J = ± 5 % (cermet only) VARIATION LAWS Vs % Ve 90 % 50 % 20 % 0 % 3 R CIRCUIT DIAGRAM a c () A b (2) F W 50 % 5 Electrical travel 270 S L Electrical travel with switch 238 Mechanical travel 300 cw (3) 5 3 Rated ower (W) OWER RATING CHART Linear Law Non Linear Law D Linear Law D Non Linear Law Ambient Temperature ( C) SECIAL CODES GIVEN BY VISHAY OTION AVAILABLE Custom design on request Specific linearity Specific interlinerarity Specific variation law Multiple assemblies with various modules 60 Document Number: 5059 For technical questions, contact: sfer@vishay.com Revision: 3-May-0 8

9 , D 2.5 mm Modular anel otentiometers OTION: ROTARY SWITCH MODULES Rotary switchs Current up to 2 A Actuation CW or CCW position MODULES: RS ON/OFF SWITCH RSI CHANGEOVER SWITCH The position of each module is free. RS and RSI rotary switches are housed in a standard module size 2.7 mm x 2.7 mm x 5.08 mm (0.5" x 0.5" x 0.2"). They have the same terminal styles as the assembled electrical modules. An assembly can comprise or more switch modules. Switch actuation is described as seen from the shaft end. D:means actuation in maximum CCW position F:means actuation in maximum CW position The switch actuation travel is 25 with a total mechanical travel of 300 ± 5 and electrical travel of electrical module is 238 ± 0. Leads finish: Gold plated. RDS SINGLE OLE SWITCH, NORMALLY OEN In full CCW position, the contact between and 3 is open. It is made at the beginning of the travel in CW direction. SWITCH SECIFICATIONS Switching ower Maximum 62.5 VA ν 5 VA = Switching Current Maximum 0.25 A 250 V ν 0.5 A 30 V = Maximum Current Through Element 2 A Contact Resistance 30 mω Dielectric Terminal to Terminal 000 V RMS Strength Terminal to Bushing 5000 V RMS Maximum Voltage Operation 250 V ν 30 V = Insulation Resistance Between Contacts 0 6 MΩ Life at max actuations Minimal Travel 25 Operating Temperature - 40 C to + 85 C RSF SINGLE OLE SWITCH, NORMALLY OEN In full CW position, the contact between and 3 is open. It is made at the beginning of the travel in CCW direction. RSID SINGLE OLE CHANGEOVER In full CCW position, the contact is made between 3 and 2 and open between 3 and. Switch actuation (CW direction) reverses these positions. ELECTRICAL DIAGRAM RSD RSF RSID CCW OSITION RSIF CW OSITION RSIF SINGLE OLE CHANGEOVER In full CW position, the contact is made between and 2 and open between and 3. Switch actuation (CCW direction) reverses these positions. Note Common 3 2 3* * 2 3 ORDERING INFORMATION (First order only) RSID RSD RSF RSID RSIF SST: Single pole, open switch in CCW position - 2 pins SST: Single pole, open switch in CW position - 2 pins SDT: Single pole, changeover switch in CCW position - 3 pins SDT: Single pole, changeover switch in CW position - 3 pins For technical questions, contact: sfer@vishay.com Document Number: Revision: 3-May-0

10 2.5 mm Modular anel otentiometers, D OTION: DETENT MODULES The valley detents mechanism is housed in a standard module. Up to 2 detents position available. Count detents as follows: for CCW position, for full CW position, plus the other positions forming equal resistance increments (linear taper) - not equal angles. Available now: CVID - CVIF - CVIM CV3 - CV - CV2 Rotational life: cycles ORDERING INFORMATION (First order only for special code creation) β β α = n CVID CVIM CVIF CV β = α + 5 α CVM CVM detent at half travel CVM J84 CVM with accuracy of center point ± 2 % (all laws except S) CVD detent at CCW position CVF detent at CW position CV3 3 detents CV detents CV2 2 detents OTION: NEUTRAL MODULES EN Neutral or screen module is housed in a standard module. It is used as a screen between two electrical modules. The leads can be connected to ground. ORDERING INFORMATION (First order only for special code creation) EN EN Neutral module OTION: CENTER CURRENT TA J The extra terminal is a solder lug connected at 50 % of electrical travel and siluated in the potentiometer module opposite the terminals. Center tap presents a short circuit of of travel. 00 % 50 % 0 % ORDERING INFORMATION (First order only) J J Center tap Document Number: 5059 For technical questions, contact: sfer@vishay.com Revision: 3-May-0 0

11 , D 2.5 mm Modular anel otentiometers OTION: SECIAL LINEARITY - CONFORMITY V The independent linearity (conformity for the non linear laws) is E the maximum gap ΔV between the actual variation curve and the theorical variation curve the nearest to it. The linearity and the conformity are expressed in percentage of the total applied V voltage E ± ΔV max. linearity conformity = E They are measured over 90 % of actual electrical travel (centered). On request linearity can be guaranteed in linear law. Limits of linearity test Effective electrical travel ORDERING INFORMATION (First order only) J23 J23 J45 Independent linearity ± 3 % (linear law) Independent linearity ± 2 % (linear law) For other request, contact us. OTION: SECIAL INTERLINEARITY - INTERCONFORMITY C V E V V2 Limits of test Effective electrical travel V V2 It is the maximum deviation between the actual voltage outputs of 2 or more pot modules in the same assembly. It is expressed as a percentage of the total applied voltage, or in db attenuation. Interlinearity is measured between 2 pot modules, over 0 to 90 % of the attenuation. The interlinearity or interconformity is expressed as a percentage of the total applied voltage: C I % = E Or in decibels by comparison between outputs V and V2 I db 20 log V = V 2 ORDERING INFORMATION (First order only) J44 J44 Interlinearity ± 2 % (linear law) For other request, contact us. For technical questions, contact: sfer@vishay.com Document Number: 5059 Revision: 3-May-0

12 2.5 mm Modular anel otentiometers, D EXAMLES OF FIRST ORDER INFORMATION FIRST EXAMLE: Triple module (switch is counted as a module) 3 F 0 G G S Y MODULES BUSHING F (Ø 3/8"/ L 3/8") WITHOUT LOCATING EG SLOTTED (L 5/8") SOLDER LUGS SECIAL TO BE DEFINED BY VISHAY ORDERING INFORMATION: ART NUMBER AND BUSHING MODULE NO. RSID 3F0GGSY00... See drawing of special shaft attached MODULE NO M A J23 MODULE NO M A J ART NUMBER DESCRITION (used on some Vishay document or label, for information only) 3 F 0 GG S Y00 0K 20 % A e3 MODULES BUSHING OTION VALUE TOL. TAER SECIAL SECIAL LEAD (b)- FREE Document Number: 5059 For technical questions, contact: sfer@vishay.com Revision: 3-May-0 2

13 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. lease contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. roduct names and markings noted herein may be trademarks of their respective owners. Document Number: Revision: 8-Jul-08