MICROMASTER 43 7.5 kw - 25 kw Operaing Insrucions (Compac) Issue /6 User Documenaion
Warnings, Cauions and Noes Issue /6 Warnings, Cauions and Noes The following Warnings, Cauions and Noes are provided for your safey and as a means of prevening damage o he produc or componens in he machines conneced. Specific Warnings, Cauions and Noes ha apply o paricular aciviies are lised a he beginning of he relevan chapers and are repeaed or supplemened a criical poins hroughou hese secions. Please read he informaion carefully, since i is provided for your personal safey and will also help prolong he service life of your MICROMASTER 43 Inverer and he equipmen you connec o i. WARNING This equipmen conains dangerous volages and conrols poenially dangerous roaing mechanical pars. Non-compliance wih Warnings or failure o follow he insrucions conained in his manual can resul in loss of life, severe personal injury or serious damage o propery. Only suiable qualified personnel should work on his equipmen, and only afer becoming familiar wih all safey noices, insallaion, operaion and mainenance procedures conained in his manual. The successful and safe operaion of his equipmen is dependen upon is proper handling, insallaion, operaion and mainenance. The DC link capaciors remain charged for five minues afer power has been removed. I is no permissible o open he equipmen unil 5 minues afer he power has been removed. The drive uni discharges iself during his ime. This equipmen is capable of providing inernal moor overload proecion in accordance wih UL58C secion 42. Refer o P6 and P335, i 2 is ON by defaul. Moor overload proecion can also be provided using an exernal PTC or KTY84. This equipmen is suiable for use in a circui capable of delivering no more han, (Frame Size C) or 42, (Frame Sizes D o GX) symmerical amperes (rms), for a maximum volage of 46 V when proeced by an H, J or K ype fuse, a circui breaker or self-proeced combinaion moor conroller (for more deails see Operaing Insrucions Appendix F). Use Class 6/75 C copper wire only wih he cross-secions as specified in he Operaing Insrucions. The mains inpu, DC and moor erminals, can carry dangerous volages even if he inverer is inoperaive. Always wai 5 minues o allow he uni o discharge afer swiching off before carrying ou any insallaion work. NOTE Before insalling and commissioning, please read hese safey insrucions and warnings carefully and all he warning labels aached o he equipmen. Please ensure ha all of he warning labels are kep in a condiion so ha hey can be easily read and replace missing or damaged labels. Maximum permissible surrounding ambien emperaure is 4 C a % permissible oupu curren MICROMASTER 43 2 Operaing Insrucions (Compac)
Issue /6 Conens Conens Insallaion... 5. Clearance disances for mouning... 5.2 Mouning dimensions... 5 2 Elecrical Insallaion... 6 2. Technical Specificaions... 6 2.2 Power erminals... 9 2.3 Conrol erminals... 6 2.4 Block diagram... 7 3 Facory seing... 8 3. 5/6 Hz DIP swich... 8 4 Communicaions... 9 4. Esablishing communicaions MICROMASTER 43 STARTER... 9 4.2 Bus inerface (CB)... 2 5 BOP-2 (Opion)... 2 5. Buons and heir Funcions... 2 5.2 Changing parameers using as an example P4 "Parameer filer funcion"... 22 6 Commissioning... 23 6. Quick commissioning... 23 6.2 Moor daa idenificaion... 27 6.3 Commissioning he applicaion... 28 6.3. Serial Inerface (USS)... 28 6.3.2 Selecion of command source... 28 6.3.3 Digial inpu (DIN)... 29 6.3.4 Digial oupus (DOUT)... 3 6.3.5 Selecion of frequency sepoin... 3 6.3.6 Analog inpu (ADC)... 32 6.3.7 Analog oupu (DAC)... 33 6.3.8 Moor poeniomeer (MOP)... 34 6.3.9 Fixed frequency (FF)... 34 6.3. Ramp funcion generaor (RFG)... 36 6.3. Reference/limi frequencies... 37 6.3.2 Inverer proecion... 38 6.3.3 Moor proecion... 39 6.3.4 Encoder... 4 6.3.5 V/f conrol... 4 MICROMASTER 43 Operaing Insrucions (Compac) 3
Conens Issue /6 6.3.6 Inverer-specific Funcions... 43 6.3.6. Flying sar... 43 6.3.6.2 Auomaic resar... 43 6.3.6.3 Holding brake... 44 6.3.6.4 DC brake... 46 6.3.6.5 Compound braking... 47 6.3.6.6 Vdc conroller... 48 6.3.6.7 Bypass... 48 6.3.6.8 Load orque monioring... 5 6.3.6.9 PID conroller... 52 6.3.6. Saging... 53 6.3.6. Energy saving mode... 56 6.3.6.2 Free funcion blocks (FFB)... 58 6.3.7 Daa ses... 6 6.3.8 Diagnosic parameers... 63 6.4 Series commissioning... 65 6.5 Parameer rese of facory seing... 65 7 Displays and messages... 66 7. LED saus display... 66 7.2 Faul messages and Alarm messages... 67 MICROMASTER 43 4 Operaing Insrucions (Compac)
Issue /6 Insallaion Insallaion. Clearance disances for mouning The inverers can be mouned adjacen o each oher. When mouning inverers one above he oher, he specified environmenal condiions mus no be exceeded. Independen of his, hese minimum disances mus be observed. Frame Size C Frame Size D, E Frame Size F Frame Size FX, GX above and below mm above and below 3 mm above and below 35 mm above 25 mm below 5 mm in fron 4 mm (FX), 5 mm (GX).2 Mouning dimensions Frame Drilling Dimensions Tighening Torque Size H mm (Inch) W mm (Inch) Bols Nm (lbf.in) C 24 (8.3) 74 (6.85) 4 x M5 2,5 (22.2) H D E 486 (9.3) 66,4 (24.27) 235 (9.25) 235 (9.25) 4 x M8 4 x M8 3, (26.54) W F 8 (3.89) 3 (.8) 4 x M8 FX 375,5 (54.4) 25 (9.84) 6 x M8 3, (5.2) GX 58,5 (59.38) 25 (9.84) 6 x M8 3, (5.2) Fig. - Mouning dimensions MICROMASTER 43 Operaing Insrucions (Compac) 5
2 Elecrical Insallaion Issue /6 2 Elecrical Insallaion 2. Technical Specificaions Inpu volage range 3 AC 38 V 48 V, ± % Order No. 6SE643-2AD27-5CA 2AD3- CA 2AD3-5CA (wih buil in Class A Filer) 2AD3-8DA 2AD32-2DA Frame Size C D Oupu Raing (VT) 2AD33- DA [kw] 7,5, 5, 8,5 22, 3, [hp], 5, 2, 25, 3, 4, Oupu Power [kva], 4, 9,8 24,4 29, 34,3 VT-Inpu Curren ) [A] 7,3 23, 33,8 37, 43, 59 VT-Oupu Curren max. [A] 9, 26, 32, 38, 45, 62, Fuse [A] 2 32 35 5 63 8 ded 387 382 384 382 3822 3824 For UL specified 3NE * * * 87-88- 82- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 Tighening orques for [Nm] 2,25 power erminals [lbf.in] 2 89 Required cooling air flow [l/s] 54,9 2 54,9 Weigh Order No. 6SE643-2AD33-7EA [kg] 5,7 5,7 5,7 7, 7, 7, [lbs] 2,5 2,5 2,5 37, 37, 37, 2AD34-5EA 2AD35-5FA 2AD37-5FA Frame Size E F Oupu Raing (VT) 2AD38-8FA [kw] 37, 45, 55, 75, 9, [hp] 5, 6, 75,, 2, Oupu Power [kva] 47,3 57,2 68,6 83,8,5 VT-Inpu Curren ) [A] 72 87 4 39 69 VT-Oupu Curren max. [A] 75, 9,, 45, 78, Fuse [A] 25 6 6 2 ded 383 3832 3836 34 344 For UL specified 3NE 2-22- 224-225- 227- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 25, 25, 35, 7, 7, [AWG] 3 3 2 2/ 2/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 [mm 2 ] 25, 25, 5, 7, 95, [AWG] 3 3 / 2/ 4/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 Tighening orques for [Nm] 5 power erminals [lbf.in] 89 445 Required cooling air flow [l/s] 2 54,9 5 Weigh [kg] 22, 22, 75, 75, 75, [lbs] 48, 48, 65, 65, 65, ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k = 2 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. * UL lised fuses such as Class NON from Bussmann are required for use in America) MICROMASTER 43 6 Operaing Insrucions (Compac)
Issue /6 2 Elecrical Insallaion Inpu volage range 3 AC 38 V 48 V, ± % Order No. 6SE643-2UD27-5CA 2UD3- CA 2UD3-5CA 2UD3-8DA 2UD32-2DA Frame Size C D Oupu Raing (VT) (Unfilered) 2UD33- DA [kw] 7,5, 5, 8,5 22, 3, [hp], 5, 2, 25, 3, 4, Oupu Power [kva], 4, 9,8 24,4 29, 34,3 VT-Inpu Curren ) [A] 7,3 23, 33,8 37, 43, 59 VT-Oupu Curren max. [A] 9, 26, 32, 38, 45, 62, Fuse [A] 2 32 35 5 63 8 Recommended 3NA 387 382 384 382 3822 3824 For UL specified 3NE * * * 87-88- 82- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 [mm 2 ] 2,5 4, 6,,, 6, [AWG] 4 2 8 8 6 [mm 2 ],,, 35, 35, 35, [AWG] 8 8 8 2 2 2 Tighening orques for [Nm] 2,25 power erminals [lbf.in] 2 89 Required cooling air flow [l/s] 54,9 2 54,9 Weigh Order No. 6SE643-2UD33-7EA [kg] 5,5 5,5 5,5 6, 6, 6, [lbs] 2, 2, 2, 35, 35, 35, 2UD34-5EA 2UD35-5FA 2UD37-5FA Frame Size E F Oupu Raing (VT) 2UD38-8FA [kw] 37, 45, 55, 75, 9, [hp] 5, 6, 75,, 2, Oupu Power [kva] 47,3 57,2 68,6 83,8,5 VT-Inpu Curren ) [A] 72 87 4 39 69 VT-Oupu Curren max. [A] 75, 9,, 45, 78, Fuse [A] 25 6 6 2 Recommended 3NA 383 3832 3836 34 344 For UL specified 3NE 2-22- 224-225- 227- Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [mm 2 ] 25, 25, 35, 7, 7, [AWG] 3 3 2 2/ 2/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 [mm 2 ] 25, 25, 35, 7, 95, [AWG] 3 3 2 2/ 4/ [mm 2 ] 35, 35, 5, 5, 5, [AWG] 2 2 3 3 3 Tighening orques for [Nm] 5 power erminals [lbf.in] 89 445 Required cooling air flow [l/s] 2 54,9 5 Weigh [kg] 2, 2, 56, 56, 56, [lbs] 44, 44, 23, 23, 23, ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k = 2 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. * UL lised fuses such as Class NON from Bussmann are required for use in America) MICROMASTER 43 Operaing Insrucions (Compac) 7
2 Elecrical Insallaion Issue /6 Inpu volage range 3 AC 38 V 48 V, ± % (Unfilered) Order No. 6SE643-2UD4-FA 2UD4-3FA 2UD4-6GA 2UD42-GA 2UD42-5GA Frame Size FX GX Oupu Raing (VT) [kw] 32 6 2 25 [hp] 5 2 25 3 333 Oupu Power [kva] 45,4 8 24,8 263,2 339,4 VT-Inpu Curren ) [A] 2 245 297 354 442 VT-Oupu Curren max. [A] 25 25 32 37 477 Recommended Fuse Inpu Cable, min. Inpu Cable, max. Oupu Cable, min. Oupu Cable, max. [A] 25 35 4 45 56 [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] [mm 2 ] [AWG] or [kcmil] 3NE227-3NE23-3NE332-3NE333-3NE435- x 95 or 2 x 35 x 4/ or 2 x 2 x 85 or 2 x 2 x 35 or 2 x 4/ x 95 or 2 x 35 x 4/ or 2 x 2 x 85 or 2 x 2 x 35 or 2 x 4/ x 5 or 2 x 5 x 3 or 2 x / x 85 or 2 x 2 x 35 or 2 x 4/ x 5 or 2 x 5 x 3 or 2 x / x 85 or 2 x 2 x 35 or 2 x 4/ x 85 or 2 x 7 x 4 or 2 x 2/ x 24 or 2 x 7 x 5 or 2 x 2/ 2 x 95 2 x 4/ 2 x 24 2 x 24 2 x 24 2 x 4 2 x 4 2 x 4 x 85 or 2 x 7 x 4 or 2 x 2/ Tighening orques for [Nm] 25 power erminals [lbf.in] (222,5) Pipe cable shoe o DIN 46235 x 24 or 2 x 7 x 5 or 2 x 2/ 2 x 95 2 x 4/ 2 x 24 2 x 24 2 x 24 2 x 4 2 x 4 2 x 4 [mm] Required cooling air flow l/s 225 225 43 43 43 Weigh [kg] 9 9 9 [lbs] 242 242 48 48 48 ) Secondary condiions: Inpu curren a he raed operaing poin - applies for he shor-circui volage of he line supply V k 2.33 % referred o he raed drive inverer power and a raed line supply volage of 4 V wihou line commuaing reacor. MICROMASTER 43 8 Operaing Insrucions (Compac)
Issue /6 2 Elecrical Insallaion 2.2 Power erminals Frame Size C You can gain access o he mains and moor erminals by removing he fron covers. Frame Size C (Fig. 2-) Frame sizes D and E (Fig. 2-2) Frame Size F (Fig. 2-3) Frame Sizes FX and GX (Fig. 2-4) Connecion erminals for Frame Sizes C -F (Fig. 2-5) Connecion overview for Frame Size FX (Fig. 2-6) Connecion overview for Frame Size GX (Fig. 2-7)! " # $ Fig. 2- Removing fron covers (Frame Size C) MICROMASTER 43 Operaing Insrucions (Compac) 9
2 Elecrical Insallaion Issue /6 Frame Sizes D and E 2 3 Fig. 2-2 Removing fron covers (Frame Sizes D and E) MICROMASTER 43 Operaing Insrucions (Compac)
Issue /6 2 Elecrical Insallaion Frame Size F 2 9 mm 3 Fig. 2-3 Removing fron covers (Frame Size F) MICROMASTER 43 Operaing Insrucions (Compac)
2 Elecrical Insallaion Issue /6 Frame Sizes FX and GX 2 3 4 Fig. 2-4 Removing fron covers (Frame Sizes FX and GX) MICROMASTER 43 2 Operaing Insrucions (Compac)
Issue /6 2 Elecrical Insallaion Access o he power supply and moor erminals is possible by removing he fron covers. Fig. 2-5 Connecion erminals for Frame Sizes C- F MICROMASTER 43 Operaing Insrucions (Compac) 3
2 Elecrical Insallaion Issue /6 Hoising eyes Shield connecion Mains cable PE Cable opening for mains conecion U/L, V/L2, W/L3 Mains cable Phase U/L, V/L2, W/L3 Connecion o Y-Capacior Connecion DCPA, DCNA Top adjusmen rail Top reaining screw Connecion DCPS, DCNS Saus Display Panel Elekronic box Boom adjusmen rail Boom reaining screw Fan screws Fan Shield connecion conrol leads Fan fuses Transformer adapion Moor cable Phase U2, V2, W2 Moor cable PE Shield connecion Fig. 2-6 4 Connecion overview for Frame Size FX MICROMASTER 43 Operaing Insrucions (Compac)
Issue /6 2 Elecrical Insallaion Hoising eyes Shield connecion Mains cable PE Cable opening for mains conecion U/L, V/L2, W/L3 Mains cable Phase U/L, V/L2, W/L3 Connecion o Y-Capacior Connecion DCPA, DCNA Top adjusmen rail Top reaining screw Connecion DCPS, DCNS Saus Display Panel Elekronic box Boom adjusmen rail Boom reaining screw Fan screws Fan Shield connecion conrol leads Fan fuses Transformer adapion Moor cable Phase U2, V2, W2 Moor cable PE Shield connecion Fig. 2-7 Connecion overview for Frame Size GX MICROMASTER 43 Operaing Insrucions (Compac) 5
2 Elecrical Insallaion Issue /6 2.3 Conrol erminals Possible cable diameer:.8-2.5 mm 2 (AWG: 28-2) Terminal Designaion Funcion Oupu + V 2 Oupu V 3 ADC+ Analog inpu (+) 4 ADC Analog inpu ( ) 5 DIN Digial inpu 6 DIN2 Digial inpu 2 7 DIN3 Digial inpu 3 8 DIN4 Digial inpu 4 9 Isolaed oupu +24 V / max. ma ADC2+ Analog inpu 2 (+) ADC2 Analog inpu 2 ( ) 2 DAC+ Analog oupu (+) 3 DAC Analog oupu ( ) 4 PTCA Connecion for PTC / KTY84 5 PTCB Connecion for PTC / KTY84 6 DIN5 Digial inpu 5 7 DIN6 Digial inpu 6 8 DOUT/NC Digial oupu / NC conac 9 DOUT/NO Digial oupu / NO conac 2 DOUT/COM Digial oupu / Changeover conac 2 DOUT2/NO Digial oupu 2 / NO conac 22 DOUT2/COM Digial oupu 2 / Changeover conac 23 DOUT3/NC Digial oupu 3 / NC conac 24 DOUT3/NO Digial oupu 3 / NO conac 25 DOUT3/COM Digial oupu 3 / Changeover conac 26 DAC2+ Analog oupu 2 (+) 27 DAC2 Analog oupu 2 ( ) 28 Isolaed oupu V / max. ma 29 P+ RS485 por 3 N RS485 por Fig. 2-8 Conrol erminals of MICROMASTER 43 MICROMASTER 43 6 Operaing Insrucions (Compac)
Jog Issue /6 2 Elecrical Insallaion 2.4 Block diagram PE 3 AC 38-48 V SI Exernal 24 V + _ 24 V DIN DIN2 DIN3 DIN4 DIN5 DIN6 4.7 kω 5 6 7 8 6 7 28 Moor PTC KTY84-2 ma max. 5 Ω PNP or NPN DC- DCNA DCPA DCNS DCPS 2 ADC+ 3 ADC- 4 ADC2+ ADC2- DIN 5 DIN2 6 DIN3 7 DIN4 8 DIN5 6 DIN6 7 9 28 PTCA 4 PTCB 5 DAC+ 2 DAC- 3 + V V A/D A/D Opo Isolaion Oupu +24 V max. ma (isolaed) Oupu V max. ma (isolaed) A/D D/A CPU BOP link Frame sizes C o F Frame sizes FX and GX RS232 Hz5. I Fn P BOP-2 = PE ~ L/L, N/L2,L3 or L, L2, L3 = B+/DC+ Connecions are only for measuring purposes - 2 ma max. 5 Ω DAC2+ 26 DAC2-27 D/A 3 ~ Relay COM 2 NO 9 NC 8 6 Hz No used 5 Hz 2 DIP swich (on Conrol Board) 3 V DC / 5 A (resisive) 25 V AC / 2 A (inducive) Relay2 Relay3 COM 22 NO 2 COM 25 NO 24 NC 23-2 ma curren - V volage ADC ADC 2 2 DIP swich (on I/O Board) P+ 29 N- 3 RS485 COM link CB Opion auomaic PE M U,V,W Fig. 2-9 Block diagram MICROMASTER 43 Operaing Insrucions (Compac) 7
3 Facory seing Issue /6 3 Facory seing The MICROMASTER 43 frequency inverer is se in he facory so ha i can be operaed wihou any addiional parameerizaion. To do his, he moor parameers se in he facory (P34, P35, P37, P3), ha correspond o a 4-pole LA7 Siemens moor, mus mach he raed daa of he conneced moor (refer o he raing plae). Furher facory seing: Command sources P7 = 2 (Digial inpu, see Fig. 3-) Sepoin source P = 2 (Analog inpu, see Fig. 3-) Moor cooling P335 = Moor curren limi P64 = % Min. frequency P8 = Hz Max. frequency P82 = 5 Hz Ramp-up ime P2 = s Ramp-down ime P2 = s Conrol mode P3 = Analog oupu Fig. 3- Pre-assignmen of he inpus Inpu/Oupu Terminals Parameer Funcion Digial inpu 5 P7 = ON / OFF (I/O) Digial inpu 2 6 P72 = 2 Reversing ( ) Digial inpu 3 7 P73 = 9 Faul acknowledge (Ack) Digial inpu 4 8 P74 = 5 Faul acknowledge Digial inpu 5 6 P75 = 5 Fixed sepoin (direc) Digial inpu 6 7 P76 = 5 Fixed sepoin (direc) Digial inpu 7 Via ADC P77 = Fixed sepoin (direc) Digial inpu 8 Via ADC2 P78 = Digial inpu disabled 3. 5/6 Hz DIP swich The defaul moor base frequency of he MICROMASTER inverer is 5 Hz. For moors, which are designed for a base frequency of 6 Hz, he inverers can be se o his frequency using he DIP5/6 swich. OFF posiion: European defauls (Raed moor frequency = 5 Hz, Power in kw ec.) ON posiion: Norh American defauls (Raed moor frequency = 6 Hz, Power in hp ec.) Remove I/O board DIP5/6 MICROMASTER 43 8 Operaing Insrucions (Compac)
Issue /6 4 Communicaions 4 Communicaions 4. Esablishing communicaions MICROMASTER 43 STARTER The following opional componens are addiionally required in order o esablish communicaions beween STARTER and MICROMASTER 43: PC <-> frequency inverer connecing se BOP-2 if he USS sandard values (refer o Secion 6.3. "Serial Inerface (USS)") are changed in he MICROMASTER 43 frequency inverer NOTE The hardware mus be carefully checked in order o ensure ha i is correcly locaed and conneced. When in he error-free sae, he orange and green LEDs are coninuously li (seady ligh) a he BOP link. The COM inerface mus be seleced on a compuer-for-compuer basis (por COM2 should be seleced for a field PG wih I box). The baud rae es execued by he PC canno always deermine a baud rae ha deviaes from he facory seing; if necessary, his can be deermined by changing he seing on he PC inerface (PC por) side. We recommend a BOP-2 in cases such as hese so ha parameers can be quickly and simply checked. PC <-> frequency inverer connecing se MICROMASTER 43 USS seings, refer o 6.3. "Serial Inerface (USS)" STARTER Menu, Opions --> Se PG/PC inerface --> Selec "PC COM-Por (USS)" --> Properies --> Inerface "COM", selec a baud rae NOTE The USS parameer seings in he MICROMASTER 43 frequency inverer and he seings in STARTER mus mach! MICROMASTER 43 Operaing Insrucions (Compac) 9
4 Communicaions Issue /6 4.2 Bus inerface (CB) Bus inerface (CB) DeviceNe CANopen PROFIBUS P98 P98 P98 *) Baud rae is auomaically specified by he maser P24 P24 P24 P24 P24 P24 P25 P25 P25 *) DIP swich for addressing he hardware mus be observed DeviceNe CANopen PROFIBUS P24[] P24[] PZD lengh Saus/acual value PZD lengh conrol/sepoin P24[2] Baud rae : 25 kbaud : 25 kbaud 2: 5 kbaud Daa ransfer ype from T_PD_, T_PD_5 Daa ransfer ype T_PD_6 R_PD_ R_PD_5 R_PD_6 Mapping CANopen <--> MM4 P24[3] Diagnosics Mapping CANopen <--> MM4 P24[4] _ - response o communicaion errors - baud rae Seing is no required (only in special cases). Refer o he Operaing Insrucions "PROFIBUS opion module" MICROMASTER 43 2 Operaing Insrucions (Compac)
Issue /6 5 BOP-2 (Opion) 5 BOP-2 (Opion) 5. Buons and heir Funcions Panel/ Buon Funcion Indicaes Saus Sar inverer Effecs The LCD displays he seings currenly used by he inverer. Pressing he buon sars he inverer. This buon is disabled by defaul. Acivae he buon: P7 = or P79 =... 6 Sop inverer OFF OFF2 Pressing he buon causes he moor o come o a sandsill a he seleced ramp down rae. This buon is disabled by defaul. Acivae he buon: see buon "Sar inverer" Pressing he buon wice (or once long) causes he moor o coas o a sandsill. This funcion is always enabled (independen of P7 or P79). Manual mode Auomaic mode Funcions Access parameers Increase value Decrease value Manual operaion is seleced by pressing he buon. The drive inverer is hen conrolled from he sources P7[] (command source) or P[] (sepoin source). The following applies for he pre-seing: Manual operaion de-acivaed (CDS 2 de-acivaed) CDS 2 : P7[] = (BOP-2) P[] = (MOP) The auomaic mode is seleced by pressing he buon. The drive inverer is hen conrolled from he sources P7[] (command source) or P[] (sepoin source). The following applies for he pre-seing: Auomaic mode acivaed (CDS acivaed) CDS : P7[] = 2 (erminals) P[] = 2 (ADC) This buon can be used o view addiional informaion. I works by pressing and holding he buon. I shows he following, saring from any parameer during operaion:. DC link volage (indicaed by d unis V). 2. oupu curren. (A) 3. oupu frequency (Hz) 4. oupu volage (indicaed by o unis V). 5. The value seleced in P5 (If P5 is se o show any of he above ( - 4) hen his will no be shown again). Addiional presses will oggle around he above displays. Jump Funcion From any parameer (rxxxx or Pxxxx) a shor press of he Fn buon will immediaely jump o r, you can hen change anoher parameer, if required. Upon reurning o r, pressing he Fn buon will reurn you o your saring poin. Acknowledgemen If alarm and faul messages are presen, hen hese can be acknowledged by pressing key Fn. Pressing his buon allows access o he parameers. Pressing his buon increases he displayed value. Pressing his buon decreases he displayed value. MICROMASTER 43 Operaing Insrucions (Compac) 2
5 BOP-2 (Opion) Issue /6 CAUTION A MICROMASTER 43 can only be operaed using he BOP-2. If an aemp is made o use eiher a BOP or AOP, hen is displayed. 5.2 Changing parameers using as an example P4 "Parameer filer funcion" Sep Resul on he display Press in order o access he parameer 2 Press unil P4 is displayed 3 Press in order o reach he parameer value level 4 Press or in order o obain he required value 5 Press o acknowledge he value and o save he value 6 The user can only see he command parameers. MICROMASTER 43 22 Operaing Insrucions (Compac)
Issue /6 6 Commissioning 6 Commissioning 6. Quick commissioning The frequency inverer is adaped o he moor using he quick commissioning funcion and imporan echnological parameers are se. The quick commissioning shouldn' be carried-ou if he raed moor daa saved in he frequency inverer (4-pole LA Siemens moor, sar circui configuraion frequency inverer (FU)- specific) mach he raing plae daa. Parameers, designaed wih a * offer more seing possibiliies han are acually lised here. Refer o he parameer lis for addiional seing possibiliies. Facory seing P3 = 3 User access level * Sandard: Allows access ino mos frequenly used parameers 2 Exended: Allows exended access e.g. o inverer I/O funcions 3 Exper (For exper use only) P4 = Parameer filer * All parameers 2 Inverer 3 Moor 4 Speed sensor P = Commissioning parameer * Ready Quick commissioning 3 Facory seing NOTE P should be se o in order o parameerize he daa of he moor raing plae. P =... Europe/ Norh America (eners he line supply frequency) Europe [kw], frequency defaul 5 Hz Norh America [hp], frequency defaul 6 Hz 2 Norh America [kw], frequency defaul 6 Hz P3 =... P3 =... NOTE For P = or, he seing of swich DIP5/6 deermines he value of P. OFF = kw, 5 Hz ON = hp, 6 Hz Selec moor ype Asynchronous moor (inducion moor) 2 Synchronous moor NOTE For P3 = 2 (synchronous moor), only he V/f conrol ypes (P3 < 2) are permied. P =, 2 START P = MICROMASTER 43 Operaing Insrucions (Compac) 23
6 Commissioning Issue /6 P34 =... P34 =... Raed moor volage FU-spec. (Nominal moor volage [V] from raing plae) The raed moor volage on he raing plae mus be checked, regarding he sar/dela circui configuraion o P3 P34 ensure ha i maches wih he circui connecion configured a he moor erminal board P35 =... P35 =... Raed moor curren FU-spec. (Nominal moor curren [A] from raing plae) P37 =... P37 =... Raed moor power FU-spec. P37 P35 P38 P3 (Nominal moor power [kw/hp] from raing plae) Example of a ypical moor raing plae If P = or 2, value will be in kw. (daa for a dela circui configuraion). If P =, value will be in in hp. P38 =... P38 =... Raed moor cosphi (Nominal moor power facor (cos ϕ) from raing plae) If he seing is, he value is auomaically calculaed P =,2: P38 no significance, no enry required. FU-spec. P39 =... P39 =... Raed moor efficiency FU-spec. (Nominal moor efficiency in [%] from raing plae) Seing causes inernal calculaion of value. P = : P39 no significance, no enry required. P3 =... Raed moor frequency (Nominal moor frequency in [Hz] from raing plae) Pole pair number recalculaed auomaically if parameer is changed. 5. Hz P3 =... Raed moor speed (Nominal moor speed in [rpm] from raing plae) Seing causes inernal calculaion of value. NOTE FU-spec. P32 =... An enry mus be made for V/f conrol wih FCC and for slip compensaion. Moor magneizing curren (his is enered as a % referred o P35) Moor magneizing curren as a % relaive o P35 (raed moor curren).. Wih P32 =, he moor magneizing curren is calculaed using P34 = or using P39 = - 3 (end of he quick commissioning) and is displayed in parameer r33. P335 =... Moor cooling (Selecs moor cooling sysem used) Self-cooled: Using shaf mouned fan aached o moor Force-cooled: Using separaely powered cooling fan 2 Self-cooled and inernal fan 3 Force-cooled and inernal fan P64 =... Moor overload facor (Moor overload facor in [%] relaive o P35) 5 % This defines he limi of he maximum oupu curren as a % of he raed moor curren (P35). This parameer is se, using P25 for consan orque, o 5 %, and for variable orque, o %. P7 =... Selecion of command source (eners he command source) Facory defaul seing BOP-2 (keypad) 2 Terminal 4 USS on BOP-2 link 5 USS on COM link (conrol erminals 29 and 3) 6 CB on COM link (CB = communicaions module) 2 MICROMASTER 43 24 Operaing Insrucions (Compac)
Issue /6 6 Commissioning BOP Terminals USS BOP link USS COM link CB COM link P7 = 2 Sequence conrol Sepoin channel Moor conrol P =... Selecion of frequency sepoin * Eners he frequency sepoin source (also refer o Secion 6.3.5). MOP sepoin 2 Analog sepoin 3 Fixed frequency 2 4 USS on BOP-2 link 5 USS on COM link (conrol erminals 29 and 3) 6 CB on COM link (CB = communicaions module) 7 Analog sepoin 2 P8 =... Min. frequency (eners he minimum moor frequency in Hz). Hz Ses minimum moor frequency a which moor will run irrespecive of frequency sepoin. The value se here is valid for boh clockwise and aniclockwise roaion. P82 =... P2 =... P2 =... P35 =... Max. frequency 5. Hz (eners he maximum moor frequency in Hz) Ses maximum moor frequency a which moor will run irrespecive of he frequency sepoin. The value se here is valid for boh clockwise and aniclockwise roaion. Ramp-up ime. s (eners he ramp-up ime in s) Time aken for moor o accelerae from sandsill up o maximum moor frequency (P82) when no rounding is used. If a ramp-up ime is parameerized which is oo low, hen his can resul in alarm A5 (curren limi value) or he drive inverer being shudown wih faul F (overcurren). Ramp-down ime. s (eners he deceleraion ime in s) Time aken for moor o decelerae from maximum moor frequency (P82) down o sandsill when no rounding is used. If he ramp-down ime is parameerized oo low, hen his can resul in alarms A5 (curren limi value), A52 (overvolage limi value) or he drive inverer being powered-down wih faul F (overcurren) or F2 (overvolage). OFF3 ramp-down ime 5. s (eners he fas sop ramp-down ime in s) Eners he ime, for example, wih which he moor should be braked from he maximum frequency P82 down o sandsill for an OFF3 command (fas sop). If he ramp-down ime is parameerized oo low, hen his can resul in alarms A5 (curren limi value), A52 (overvolage limi value) or he drive inverer being shudown wih faul F (overcurren) or F2 (overvolage). MICROMASTER 43 Operaing Insrucions (Compac) 25
6 Commissioning Issue /6 P3 =... P9 =... P39 = END Conrol mode (eners he required conrol mode) V/f wih linear characerisic V/f wih FCC 2 V/f wih parabolic characerisic 3 V/f wih programmable characerisic 5 V/f for exile applicaions 6 V/f wih FCC for exile applicaions 9 V/f conrol wih independen volage sepoin Selec moor daa idenificaion * Disabled End of quick commissioning (sar of he moor calculaion) No quick commissioning (no moor calculaions) Moor calculaion and rese of all of he oher parameers, which are no included in he quick commissioning (aribue "QC" = no), o he facory seing 2 Moor calculaion and rese of he I/O seings o he facory seing 3 Only moor calculaion. The oher parameers are no rese. NOTE For P39 =,2,3 P34 is inernally se o and he appropriae daa calculaed. End of he quick commissioning/drive seing If addiional funcions mus be implemened a he drive inverer, please use he Secion "Commissioning he applicaion" (refer o Secion 6.3). We recommend his procedure for drives wih a high dynamic response. MICROMASTER 43 26 Operaing Insrucions (Compac)
Issue /6 6 Commissioning 6.2 Moor daa idenificaion START Facory seing P625 =? Ambien moor emperaure (enered in C) 2 C The moor ambien emperaure is enered a he insan ha moor daa is being deermined (facory seing: 2 C). Moor emp. - P625 The difference beween he moor emperaure and he moor ambien emperaure P625 mus lie in he olerance range of approx. ± 5 C. If his is 5 C? no he case, hen he moor daa idenificaion rouine can only be carried-ou yes no afer he moor has cooled down. Allow he moor o cool down P9 = Selec moor daa idenificaion wih P9 = p9 = : Idenifies he moor parameer wih parameer change. A54 When p9 = is seleced, Alarm A54 (moor daa idenificaion acive) is oupu, and inernally p34 is se o 3. ON OFF END Sars he moor daa idenificaion run wih p9 = The measuring operaion is iniiaed wih he coninuous (seady-sae) ON command. The moor aligns iself and curren flows hrough i. Afer he moor daa idenificaion rouine has been compleed, p9 is rese (p9 =, moor daa idenificaion rouine inhibied) and Alarm A54 is cleared (deleed). In order o se he frequency inverer ino a defined sae, an OFF command mus be issued before he nex sep. MICROMASTER 43 Operaing Insrucions (Compac) 27
6 Commissioning Issue /6 6.3 Commissioning he applicaion START An applicaion is commissioned o adap/opimize he frequency inverer - moor combinaion o he paricular applicaion. The frequency inverer offers numerous funcions - bu no all of hese are required for he paricular applicaion. These funcions can be skipped when commissioning he applicaion. A large proporion of he possible funcions are described here; refer o he parameer lis for addiional funcions. Parameers, designaed wih a * offer more seing possibiliies han are acually lised here. Refer o he parameer lis for addiional seing possibiliies. P3 = 3 User access level * Sandard: Allows access ino mos frequenly used parameers 2 Exended: Allows exended access e.g. o inverer I/O funcions 3 Exper (For exper use only) 6.3. Serial Inerface (USS) P2 =... P2 =... P22 =... P23 =... USS baud rae Ses baud rae for USS communicaion. USS address Ses unique address for inverer. USS PZD lengh Defines he number of 6-bi words in PZD par of USS elegram. USS PKW lengh 27 Defines he number of 6-bi words in PKW par of USS elegram. 6 2 Possible Seings: 4 24 Baud 5 48 Baud 6 96 Baud 7 92 Baud 8 384 Baud 9 576 Baud 768 Baud 9375 Baud 2 52 Baud 6.3.2 Selecion of command source P7 =... Selecion of command source Selecs digial command source. Facory faul seing BOP-2 (keypad) 2 Terminal 4 USS on BOP-2 link 5 USS on COM link 6 CB on COM link 2 BOP Terminals USS BOP link USS COM link CB COM link P7 = 2 Sequence conrol Sepoin channel Moor conrol MICROMASTER 43 28 Operaing Insrucions (Compac)