Enviro Safety Products Resource Center. OSHA Checklist for General Industry



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Enviro Safety Products Resource Center OSHA Checklist for General Industry The Occupational Safety and Health Administration (OSHA) require many standards to be met by businesses and industries. OSHA sets standards to assure safe and healthful working conditions for working men and women. OSHA authorizes enforcement of the standards developed under the Act; assists and encourages the States in their efforts to assure safe and healthful working conditions; provides for research, information, education, and training in the field of occupational safety and health. A survey conducted by OSHA in 1999 revealed that more than 85% of employers conduct voluntary self-audits of safety and health conditions. Self-audits are performed by employers in order to reduce injury and illness rates within the workplace and reveal any hazards. By conducting self-audits, employers reduce costs that may incur from workers compensation and sick leave and reduce man-hours lost so that productivity can remain high. In order to complete a thorough self-audit, use regulatory checklists for each work area and OSHA-required record keeping. Although there is not a standard format for checklists, several key features should be included: Name of auditor and date inspected Description and CFR cite for all pertinent regulations with a space to not deficiencies A feasible completion date for material deficiencies Initials and/or date when all corrections have been completed The following are highlights of OSHA requirements that apply to many general industry employers within work areas and record keeping.

WORK AREAS All work areas should be identified. Within these locations, consider the applicability of each subpart of the OSHA standards from CFR Title 29. For: Aisles, stairways, and ladders see Walking/Working Surfaces; 1910.21 to 1910.30 Number of and ease of access to exits within each area and emergency plans see Means of Egress; 1910.35 to 1910.38 Lifting platforms see Powered Platforms, Manlifts, and Vehicle-Mounted Work Platforms; 1910.66 to 1910.68 Ventilation, noise, and radiation see Occupational Health and Environmental Control; 1910.94 to 1910.98 Storing and handling of hazardous materials see Hazardous Materials; 1910.101 to 1910.126 Eye protection, protective clothing, respiratory protection, head protection, foot protection, electrical protective equipment and hand protection see Personal Protective Equipment; 1910.132 to 1910.139 Spill cleanup, safe disposal requirements, permit-required confined spaces, lockout/tagout see General Environmental Controls; 1910.141 to 1910.147 Appendix A First aid availability and training see Medical and First Aid; 1910.151 to 1910.152 Fire extinguishers, fixed fire-suppression equipment and other systems see Fire Protection; 1910.155 to 1910.165 Air receiver installation and safety see Compressed Gas and Compressed Air Equipment; 1910.166 to 1910.169 Use and care of forklifts, cranes, derricks, helicopters and slings see Materials Handling and Storage; 1910.176 to 1910.184 Guard requirements for moving machinery see Machinery and Machine Guarding; 1910.211 to 1910.219 Guarding and maintenance of hand-powered equipment see Hand and Portable Powered Tools and Other Hand-Held Equipment; 1910.241 to 1910.244 Oxygen-fuel, arc and resistance welding requirements see Welding, Cutting, and Brazing; 1910.251 to 1910.255 Special Industries see 1910.261 to 1910.272 Appendix C Design safety standards, safe work practices, maintenance requirements see Electrical; 1910.301 to 1910.399 Toxic and Hazardous Substances see 1910.1000 to 1910.1450 Appendix B

RECORD KEEPING Written records are often required by OSHA in addition to work area checklists. These standards cite a required written plan or program in place where applicable: Emergency Action Plan 1910.38 Process Safety Management of Highly Hazardous Chemicals 1910.119 HAZWOPER Record Keeping 1910.120 Respirator Program 1910.134 Permit-Required Confined Space Program 1910.146 Lockout/Tagout 1910.147 Employee Alarm System 1910.165 Forklift Inspection Log and Training Distribution 1910.178 Electric Power Generation, Transmission and Distribution 1910.269 Electrical Safety-Related Work Practices 1910.333 Bloodborne Pathogens: Exposure Control Plan 1910.1030 Hazard Communication Program 1910.1200 Lab Standard: Chemical Hygiene Plan 1910.1450 1910.1000 to Subpart Z - Specific Chemical Substances 1910.1450 Appendix B COMMONLY ASKED QUESTIONS Q. Would using checklists reduce levied from a formal OSHA inspection? A. Recently, OSHA sought public comments on a policy whereby an employer s selfaudit may be considered evidence of good faith. Creating and Maintaining Checklists Below is an example of what a portion of a workplace checklist could look like for a flammable storage area. Appropriate components depend on individual situations

INSPECTION REPORT FOR FLAMMABLE STORAGE AREA Location: Inspected By: Date of Inspection: (Circle all numbers with deficiencies) Containers 1. Are approved containers and portable tanks used for the handling and storage of flammable and combustible liquids? 29 CFR 1910.106(d)(2) 2. Are all connections on drums and combustible liquid piping vapor and liquid tight? 29 CFR 1910.106(c)(3) 3. Are all flammable liquids kept in closed containers when not in use? 29 CFR 1910.106(e)(2)(iv)(a) 4. Are bulk drums of flammable liquids grounded and bonded to containers during dispensing? 29 CFR 1910.106(e)(6)(ii) 5. Are safety cans used for dispensing flammable or combustible liquids? 29 CFR 1910.106(d)(5)(iii) 6. Are storage tanks adequately vented to prevent the development of excessive vacuum or pressure as a result of filling, emptying, or atmosphere temperature changes? 29 CFR 1910.106(b)(4)(ii) 7. Are portable tanks equipped with emergency venting to relieve internal pressure from exposure to fire? 29 CFR 1910.106(d)(2)(ii) 8. Are storage cabinets that store flammable liquids labeled, Flammable Keep Fire Away? 29 CFR 1910.106(d)(3)(ii) 9. Are flammable liquids stored in approved safety cans? 29 CFR 1910.106(d)(2); 29 CFR 1910.144(a)(1) 10. Are No Smoking rules enforced in areas for storage and use of hazardous materials? 29 CFR 1910.106(e)(9) Fire Extinguishers 1. Are appropriate fire extinguishers mounted, located and identified so that they are readily accessible to employees? 29 CFR 1910.157(c)(1) 2. Are all fire extinguishers inspected and recharged regularly, and marked on inspection tags? 29 CFR 1910.157(e) 3. Is there and adequate number or portable fire extinguishers of the proper type? 29 CFR 1910.157(d) 4. For a fixed extinguishing system, is a sign posted warning of the hazards presented by the extinguishing medium? 29 CFR 1910.160(b)(5)

Exits 1. Are exits properly marked? 29 CFR 1910.37(q) 2. Do exit signs have an illumination of at least 5 foot-candles? 29 CFR 1910.37(q)(6) 3. Are exits maintained free of obstructions? 29 CFR 1910.36(d)(1) Correction completion date: Corrections have been completed (initials and date): Supervisor: Date: Sources for more Information 29 CFR 1910 Please Note: The information contained in this publication is intended for general information purposes only. This publication is not a substitute for review of the applicable government regulations and standards, and should not be construed as legal advice or opinion. Readers with specific questions should refer to the cited regulation or consult with an attorney. Return to customer center