AUTOMATION TOOLING CATALOG ENGINEERING DATA & COMPONENT SELECTION CATALOG # 62612

AUTOMATION TOOLING CATALOG ENGINEERING DATA & COMPONENT SELECTION CATALOG # 62612 Len & Jerry's specializes in finding solutions to reduce: Weight deflection/vibration frequency cost Problems found frequently in long reach applications. Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939-9939 - Fax (586) 939-4886 - www.len&jerry's.com

Why Dovetail Products? Reference Tube Selection Guide Yeild Strength Material Chart Important Safety Notice Female Dovetail Clamp Collar Assy. With Steel Nuts Steel Female Clamp Collar Assy. Dovetail Inch ID Clamps Inline Clamps Offset Clamps Corner Bracket Thru Clamps 90 Degree Half Clamp With Dovetail Inch ID. Half Clamp Assy. With Dovetail Half Clamp Assy. Dual Dovetail. Half Clamp Assy. With Flat Mount Half Clamp Single Dovetail Half Clamp Assy. Dual Dovetail Half Clamp Assy. Half Clamp With Dovetail 2" ID Steel 2-Way Dovetail Dual Dove Shaft 3 & 4-Way Dovetail Assy. 45 Offset/90 Offset Adjustable Offset Flat Plate with Dovetail Clevis Trunnion With Bronze Bushing Pivot Assy. 3-Port 3/8 NPT Manifold 90 Free Pivot 2 ID. Half Clamp with Clevis Inline Clamp With Trunnion 1" Clamp With Clevis Push Button Adapter Block Steel Adapter Plate 1.25" Clamp with Clevis Horz.Clamp Plate For T Slot Rail Flat Mount Ball Adapter Clamp For T Slot Rail Dovetail Ball Adapter Clamp Table of Contents 2 5 10 12 15 15 15 15 16 17 17 17 19 19 20 20 20 20 21 23 22,23 23 23 24 24 25 25 25 25 26 26 26 26 26 26 26 27 27 27 28

Manifold Dovetail Adapter Manifold Ball Adapter LG. Ball & Dovetail Adapter Rigid 90 Horz. Clamp Plate PT2P Inline Rigid Tool Holder PT3P Inline Rigid Tool Holder #2 Female Clamp CollarAssembly Clamp with #2 Dovetail 45 & 90 Offset with #2 Dovetail #1 & #2 Dovetail Adapter Plate with #2 Dovetail For T Slot Rail Trunnion with #2 Dovetail Toyota Suction Cup Manifold With Two 1/4 NPT Ports 20MM One Touch to Aluminum Dovetail 7075-T6 ALUM. Hardcoat ANDZ. Shaft 3 Long W/ 3/8 NPT (Suction Cup) One Touch Part Present Vacuum Adapter Adapter with Dual #2 Dovetail One Touch to HORIZ. Clamp Plate 8mm Screw 1-1/2 X 1-1/2 Hole Centers 3" SQ. T-Slot Spacer Level Compensator Block Apple Core Stud Assembly Apple Core Mount #2 Used with Level Compensator for M8 Screw 25mm Hole Centers Long Apple Core Stud Suction Cup Adapter with 1/4 NPT AUX. Ports Apple Core Clamp 1 Tube to 3/4 Apple Core 1.50 Tube to 3/4 SMC Slide Bracket Assembly with Apple Core. Fits SMC Slide Series #MXS6-30 3/4" Inline Level Compensator Clamp Assembly 40MM Cylinder Mount Assembly Toyota Suction Cup Adapter 3 Honda Suction Cup Adapter with 1/4 NPT AUX. Ports Parallel Tube Bracket for 1.5 DIA. Tube on 6 Centers Replacement SteelvM10/M8 Square Nut Tube Spacer 6" Center Assembly Tube Spacer to Horz. Clamp Plate 6" Center Assembly Low Cost Alternative to Solid Steel Components Quick Change Components for CPI Series 250 Bayonet Swivel & Extensiom Pinch Clamps Swivel Clamp Threaded Insert Tube Nut Tapped Swivel Nut Clearance Swivel Nut 28 28 29 29 30 31 31 32 32 33 33 33 33 33 34 34 34 34 34 34 34 35 35 35 36 53 53 35 35 35 35 36 37 37 37 37 38 39 40 51 52 52 53 53

ANTI-ROTATE Washer 1 Wide 1 DIA. Swivel Clamp Threaded Rod Grade 5 Aluminum Tubing LEVEL COMPENSATORS Anti-Rotate Level Compensator Assy. Rotate Level Compensator Controls (Up-Down & Balance) Standard Rail Profiles Typical Applications 53 54 54 54 55 56 57 58 59 60

Page: 1 LEN & JERRY' MODULAR COMPONENTS LLC. Modular Dovetail Building Components Articulating Arm Components Aluminum Enclosed Track Rail Components Tool Holders and Accessories An Introduction to Len & Jerry's Modular Components Len & Jerry are two hard-working machine shop / design & build v eterans, who know that working smarter is essential to surviving in today s competitive market place. With extensive experience in machining technology, they have created a standard mechanical platform that will revolutionize the way that many machines and other metal products are designed and assembled. This low cost, robust, and flexible product line is a must for machine builders, manufacturing facilities, desig ners, and virtually anyone who wants an easy method to configure any metal product. Combine Len & Jerry's Dovetails with steel or aluminum tubing, and th e possibilities are unlimited, and the cost is very modest. Compared t o those expensive extrusion-based systems, Len & Jerry's offers savings of 50% or more. Coupled with our Limited Lifetime Warranty, our components save dollars and make sense. Start saving time and money today on both Design and Build while deli vering the highest quality product possible. Len & Jerry's is where the smart money is. If you couldn t get through all the complicated sentences HERE ARE THE CLIFF NOTES Funny Name Serious Savings Low Cost, High Value Components Precision machined from 6061 aluminum alloy - Tensile 45,000 psi, Yield 40,000 psi, Shear 30,000 psi Reduces both Design and Build time and cost Creates higher perception of value Limited Lifetime Warranty protects your investment Easy to use and provides unparalleled flexibility Allows you to use standard steel and/or aluminum tubing Hey! It s an erector set for big people! * Some components are also available in steel and most are available in aluminum with steel nuts Call Len & Jerry's at (586) 939-9939 for an engineering binder. Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939-9939 - Fax (586) 939-4886 - www.len&jerry's.com

Why Dovetail Products? Rotate clamps separately to designed location Large number of configurations available It takes 250-ft. lbs. break away to rotate clamps It takes 500-ft. lbs. break away to rotate clamp with ¼ roll pin Len & Jerry's clamping systems are designed to clamp together with a 45 circular wedge clamp, referred to as a dovetail. This technology is widely used in other industries, usually using a tapered gib that slides in reducing any gap. When forced tight, movement of the two components is stopped. Len & Jerry's clamps are similar, using two 45 dove tailed surfaces which when put together create a 90 surface. Lock together with a clamp ring, and movement of the two components stops. The I.D. of the ring has a matching 90 surface which is.003 larger than the clamp surfaces. This allows the two clamps that are held together to rotate freely inside the ring. When the ring is tightened it takes the shape of the two clamps and the.003 gap disappears. When the clamping bolts are torqued down to 30-ft. lbs. each it takes about 250-ft. lbs. to rotate the clamps. Add ¼ roll pin for more permanent connections and it takes 500-ft. lbs. to rotate clamp. USES FOR CLAMPS AND COMPONENTS: Page: 2 Modular Dovetail Building Components Articulating Arm Components Aluminum Enclosed Track Tool Holders and Accessories End effector systems for press rooms and body shops Fixtures Machines This system will adapt to a variety of quick change tooling adapter systems. Racks Tables Conveyors Carts Assembly Work Stations Hand Apply Tooling Call Len & Jerry's at (586) 939-9939 or fax (586) 939-4886 to request an engineering binder. CROSS SECTION Len & Jerry s Modular Components, Inc. 6240 Hughes Drive Sterling Heights, MI 48312 (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Page: 3 Modular Dovetail Building Components Articulating Arm Components Aluminum Enclosed Track Tool Holders and Accessories Why use Len & Jerry's Components? Machined from Extruded Material versus Cast to Shape Len & Jerry's clamps are machined from 6061-T6 extruded aluminum. Working the metal by extruding will dramatically increase it s strength. Such alloys like 6061-T6 are further strengthened by heat treatment. The advantage of extruded aluminum over cast aluminum is the elongation of the grain structure, which increases the hardness, tensile strength, and the amount it will elongate before breaking. Cast products have no grain direction and exhibit a random grain pattern that varies in size with usually some porosity. They have very low elongation, about 3%, which makes them brittle with little or no warning of failure. Products made from 6061-T6 extruded aluminum can be designed around a minimum elongation of 10.0%. 6061-T6 extruded aluminum usually exhibits typical properties of 17% elongation compared to 3.5% elongation for cast materials. The typical tensile strength for extruded aluminum is about 25% greater than of a cast product. In Len & jerry's clamp designs, we take advantage of the high elongation achieved from extruded aluminum. We use hole sizes typically 1/64 larger than the tube to be clamped, which allows us to clamp on standard mill tolerance and out of round tubing\bar stock-steel or aluminum. The wall thickness on the clamp that wraps around the tube is thinned down so that it will take the shape of the tube OD. When the clamp fits the shape of the tube OD, the additional surface contact adds rigidity for stiffness and non-rotation. Cast clamps have a precision sized hole about.002 larger than the OD of the tube. The clamps are not very elastic, but will close on a tube that is a few thousandths smaller. Each one of Len & Jerry's clamps has a starter hole to add roll pins for positive locking if required. Standard mill tubing is readily available at most suppliers that sell metal bar stock, and is about 1/3 the cost of precision sized tube, which is much more difficult to find. This allows you to buy tubing locally in your area, to save you money! USES FOR CLAMPS AND COMPONENTS: End effector systems for press rooms and body shops Fixtures Machines This system will adapt to a variety of quick change tooling adapter systems. Racks Tables Conveyors Carts Assembly Work Stations Hand Apply Tooling Minimum Mechanical Property Limits (Used for design calculations) Ultimate Tensile Strength Yield Tensile Strength Elongation 6061-T6 Alloy Wrought Alloy 38,000 PSI 35,000 PSI 10% 356-T6 Sand Casting 30,000 PSI 20,000 PSI 3% 356-T6 Permanent Mold 33,000 PSI 22,000PSI 3% Typical Mechanical Property Limits (NOT used for design calculations) Ultimate Tensile Strength Yield Tensile Strength Elongation 45,000 PSI 40,000 PSI 17% 33,000 PSI 24,000 PSI 3.5% 38,000 PSI 27,000 PSI 5% Data is taken from published Aluminum Association data, ALCOA Structural Handbook, & ALCOA Aluminum Handbook Len & Jerry s Modular Components, Inc. 6240 Hughes Drive Sterling Heights, MI 48312 (586) 939 9939 or fax (586) 939 4886 www.len&jerry's.com

Modular Dovetail Building Components Articulating Arm Components Aluminum Enclosed Track Rail Components Tool Holders and Accessories Page: 4 Why aluminum components from Len & Jerry's? Aluminum versus Steel A unique combination of properties makes aluminum one of our most versatile engineering and construction materials. It is light in mass, yet some of its alloys have strengths greater than that of structural steel. It has high resistance to corrosion under the majority of service conditions, and no colored salts are formed to stain adjacent surfaces or discolor products of which it comes into contact, such as fabrics in the textile industry and solutions in chemical equipment. It has no toxic reaction, and it works great in combination with stainless steel tubes, bars, and threaded fasteners in the food industry. For the majority of applications, aluminum needs no protective coating, and where additional protection is required, any of a wide variety of surface finishes may be applied. Lightness is one of aluminum s most useful characteristics. The specific gravity is about 2.7. The mass (weight) of aluminum is roughly 35% that of steel. This is an ideal material for Len & Jerry's clamps. We decided to machine our components from extruded shapes that have been heat-treated. The advantage of extruded aluminum over cast aluminum is the elongation of the grain structure, which increases the hardness, tensile strength, and the amount it will elongate before breaking. The ease and speed with which aluminum can be machined is one of the important factors contributing to the low cost of our products. If you get into an automotive plant you will see large massive steel structures that move material for a variety of applications including assembly, lifting, rotation, transfer and the list goes on. Some of these devices are articulating arms, balancers, end effector and so on. A lot of these are tied back and not in use. Why? They are usually over built, heavy and made out of steel. Heavy structures take more force to get them moving and an equal force to stop them. Len & Jerry's makes a large variety of modular building components including clamp components, articulating arm components, and enclosed track rail components. These modular components can be assembled as lightweight structures. There is no welding, all components bolt together and can be reconfigured by loosening a bolt. When you reach the final configuration on some of the components you can add a ¼ roll pin for a more permanent connection. The dovetails and accessories, and the T slotted aluminum sections are now being used to create fixtures, machines, racks, tables, conveyors, carts, assembly work stations, hand apply tooling, and any other project you can imagine. Len & Jerry s Modular Components, Inc. 6240 Hughes Drive Sterling Heights, MI 48312 (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Page: 5 len & Jerry's clamps are designed using standard tolerance mill products, which you can purchase from you local supplier. Thin wall steel mechanical tubing has a lot of advantages over commonly used aluminum tubing that should be reviewed. PART NUMBER** DESCRIPTION WEIGHT PER/FOOT AVAILABLE LENGTHS 900190-XXX 3/8-16 THREADED ROD GRADE 5.36 6 & 12 900191-XXX 1/2-13 THREADED ROD GRADE 5.65 6 & 12 730012-XXX 3/4 DIA. ALUMINUM BAR.53 6 & 12 900550-XXX 3/4 DIA..065 WALL GALVANIZED MECHANICAL TUBE *.48 8 730013-XXX 1 DIA. ALUMINUM BAR.92 6 & 12 900500-XXX 1 DIA. 11 GA (.12) WALL ALUMINUM TUBE.40 6 & 12 730011-XXX 1 DIA..281 WALL ALUMINUM TUBE.78 6 & 12 900551-XXX 1 DIA..065 WALL GALVANIZED MECHANICAL TUBE *.65 8 900501-XXX 1-1/4 DIA. 11 GA. (.12) WALL ALUMINUM TUBE.52 6 & 12 900552-XXX 1-1/4 DIA..065 WALL GALVANIZED MECHANICAL TUBE *.82 8 900502-XXX 1-1/2 DIA. 11 GA. (.12) WALL ALUMINUM TUBE.63 6 & 12 900532-XXX 1-1/2 DIA..250 WALL ALUMINUM TUBE 1.15 6 & 12 900553-XXX 1-1/2 DIA..065 WALL GALVANIZED MECHANICAL TUBE * 1.00 8 900533-XXX 2 DIA..250 WALL ALUMINUM TUBE 1.62 6 & 12 900554-XXX 2 DIA..065 WALL GALVANIZZED MECHANICAL TUBE * 1.34 8 900534-XXX 2-1/2 DIA..250 WALL ALUMINUM TUBE 2.08 6 & 12 900561-XXX 2-1/2 DIA..083 GALVANIZED MECHANICAL TUBE* 2.14 8 * Len & Jerry's Galvanized mechanical tubing has 50,000 psi. min. yield strength ** XXX = length in inches (example 072 = 72 long) Minimum order: $150.00 on tubing, ordered in any combination of sizes. (Tubing is sold in full lengths only) REFERENCE TUBE SELECTION GUIDE: Is displayed on the next six pages. For a given Tube Length Load Deflection The charts on the next few pages can be used to determine the type of tube (aluminum or steel), the tube diameter, the tube wall thickness, and tube weight. Advantages of thin wall steel tubing. Greater fatigue resistance than aluminum Less deflection than aluminum 1/3 the cost of aluminum The following charts in the next few pages are designed around standard industrial steel tubing with a yield strength of 35,000 psi. If you purchase steel from your local supplier, you will need to determine what the yield strength of the materials are for your application. Len & Jerry's is offering steel tubing with diameters of 3/4, 1, 1-1/4, 1-1/2 and 2 in.065 wall and 2-1/2 in.083 wall galvanized mechanical tube with 50,000 psi. yield strength. The load to yield with a 5:1 safety factor on the charts provided can be increased by about 40% if you use this tubing. Steel has approximately three times greater fatigue resistance than 6061-T6 aluminum.

Page: 6 Len & Jerry's Standard Aluminum Tubing Vs. Standard Industrial Steel Tubing Steel Tube Mechanical Properties Yield Strength (psi) Moment of inertia (in^4) Section Modulus (in^3) Modulus of Elasticity (psi) Maximum Bending Moment (ft lbs) Weight (lbs/ft) 3/4 Pipe Sch. 40 (1.05 OD 0.113 Wall Thick) 1 OD With a 16 gage (0.065 ) Wall Thick 1 OD With a 11 gage (0.120 ) Wall Thick 1-1/2 OD With 16 gage (0.065 ) Wall Thick. 2.0 OD With 16 gage (0.065 ) Wall Thick. 35000 35000 35000 35000 35000 0.037 0.021 0.0327 0.0756 0.1851 0.071 0.042 0.0654 0.1008 0.1851 30000000 30000000 30000000 30000000 30000000 205 122 190 294 539 1.13 0.65 1.13.99 2.34 Aluminum Tube Mechanical Properties Yield Strength (psi) Moment of inertia (in^4) Section Modulus (in^3) Modulus of Elasticity (psi) Maximum Bending Moment (ft lbs) Weight (lbs/ft) 1 OD With.1/8 Wall Thick. 1 OD With.281 Wall Thick. 1-1/2 OD With 1/8 Wall Thick. 1-1/2 OD With 1/4 Wall Thick. 2.0 OD With 1/4 Wall Thick. 35000 35000 35000 35000 35000 0.0336 0.0473.1300 0.1994 0.5369 0.0672 0.0946.1733 0.266 0.5369 10000000 10000000 10000000 10000000 10000000 196 275 505 775 1550.41.75.63 1.15 1.62

Page: 7 1-1/2 O.D. with 16 gauge (0.065 ) wall thickness Material mechanical properties: σ = 35000 (psi) c = 0.75 (in.) I = 0.0756 (in.^4) E = 30000000 (psi) Where: σ = tensile stress at material Yield point c = distance from the neutral axis to the deformation of "fiber" I = moment of inertia E = modulus of elasticity σ = Mc/I (psi) M = 3528 in lbs = 294 ft lbs Where: M = maximum bending Moment allowed at Yield point from which maximum bending Moment allowed at Yield point is: M = 294 (ft lbs.). See Tubing Chart for proper Tube Maximum Bending Moment. M = WL (in lbs. ) Sample of Tube Strength Calculations Where: W = Load (lbs.) L = beam Span (in.) from which the maximum Load is: W = M/L (lbs.) W = 98 lbs for a 3 feet long tubing. For a safety factor of 5:1, W = 98/5 = 19.6 lbs Deflection can be determined using formula: y = WL^3/3EI (in.) y = 0.134 in Where: y = Deflection (in.) When choosing the maximum load, one must take into consideration the Safety Factor, which varies from industry to industry.

Page: 8 The following chart reflects the Max Load Capacity of 1 O.D. with 0.281 wall, 1 O.D. with 1/8 wall, 1-1/2 and 2.0 O.D. with 1/4 inch wall Aluminum Tubing and Deflection for a specific Tube Length and a Safety factor of 5:1. When choosing the maximum load, one must take into consideration the Safety Factor, which varies from industry to industry. *This chart reflects using 35,000 yield strength material Aluminum Tube Tube Length (in) Tube Weight (lbs.) 1" O.D. with 1/8 wall thick. Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) 1" O.D. with 0.281 wall thick. Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) 1-1/2" O.D. with 1/8 wall thick. Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) 1-1/2" O.D. with 1/4 wall thick. Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) 2.0" O.D. with 1/4 wall thick. Deflection (in.) 10 0.3 0.046 47 0.6 0.046 66 0.53 0.031 121 1.0 0.031 186 1.3 0.023 375 15 0.5 0.105 31 1.2 0.105 44 0.79 0.070 81 1.7 0.069 124 2.0 0.052 250 20 0.7 0.186 23 1.7 0.186 33 1.05 0.124 61 2.2 0.124 93 2.7 0.093 187 25 0.8 0.291 18 2.1 0.291 26 1.31 0.194 49 2.8 0.194 74 3.4 0.145 150 30 1.0 0.420 15 2.5 0.420 22 1.58 0.280 40 3.4 0.279 62 4.0 0.210 125 35 1.2 0.571 13 2.9 0.571 18 1.84 0.381 35 3.9 0.380 53 4.7 0.285 107 40 1.4 0.746 11 3.3 0.746 16 2.10 0.498 30 4.5 0.497 46 5.4 0.369 93 45 1.5 0.945 10 3.7 0.945 14 2.36 0.630 27 5.0 0.630 41 6.1 0.473 83 50 1.7 1.166 9 4.1 1.166 13 2.63 0.778 24 5.6 0.778 37 6.7 0.583 75 55 1.9 1.411 8 4.6 1.411 12 2.89 0.941 22 6.2 0.941 33 7.4 0.705 68 60 2.0 1.680 7 5.0 1.680 11 3.15 1.120 20 6.7 1.120 31 8.1 0.840 62 65 2.2 1.971 7 5.4 1.971 10 3.41 1.314 19 7.3 1.315 28 8.8 0.985 57 70 2.4 2.286 6 5.8 2.286 9 3.68 1.524 17 7.8 1.525 26 9.4 1.143 53 Maximum Load (lbs.) Aluminum Tube To calculate maximum Load at Yield Point use formulas from the previous page *Sample of Tube Strength Calculations: W = M/L (lbs.) When choosing Aluminum versus Steel Tubing one must take into consideration that Steel has about 3 times the fatigue resistance of aluminum.

Page: 9 The following chart reflects the Max Load Capacity of 3/4 Pipe Schedule 40 (0.113 wall), 1 OD with a 16 gage (0.065 ) wall, 1 OD with a 11 gage (0.120 ) wall, 1-1/2 and 2.0 O. D. with a 16 gauge (0.065 inch) wall Steel Tubing and Deflection for a specific Tube Length and a Safety factor of 5:1. When choosing the maximum load, one must take into consideration the Safety Factor, which varies from industry to industry. Steel Tube *This chart reflects using 35,000 yield strength material 3/4" pipe Schedule 40 (0.113" wall thick.) 1" OD with a 11 gage (0.065") wall thick. 1" OD with a 16 gage (0.120") wall thick. 1-1/2" O.D. with 16 gage (0.065 ) wall thick. 2.0" O.D. with a 16 gage (0.065") wall thick.. Tube Length (in) Tube Weight (lbs.) Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) Deflection (in.) Maximum Load (lbs.) Tube Weight (lbs.) Deflection (in.) 10 0.9 0.015 50 0.5 0.016 29 0.9 0.016 46 0.8 0.010 70 1.1 0.007 129 15 1.4 0.030 33 0.8 0.035 20 1.4 0.035 31 1.2 0.023 47 1.7 0.017 86 20 1.9 0.060 25 1.1 0.062 15 1.9 0.062 23 1.7 0.041 35 2.2 0.031 64 25 2.4 0.093 20 1.4 0.097 12 2.4 0.097 18 2.1 0.064 28 2.8 0.048 51 30 2.8 0.125 16 1.6 0.140 10 2.8 0.140 15 2.5 0.093 23 3.4 0.070 43 35 3.3 0.193 14 1.9 0.191 8 3.3 0.191 13 2.9 0.127 20 3.9 0.095 37 40 3.8 0.238 12 2.2 0.249 7 3.8 0.249 11 3.3 0.165 17 4.5 0.124 32 45 4.2 0.302 11 2.4 0.315 7 4.2 0.315 10 3.7 0.210 15 5.0 0.157 28 50 4.7 0.373 10 2.7 0.389 6 4.7 0.389 9 4.1 0.259 14 5.6 0.194 25 55 5.2 0.441 9 3.0 0.471 5 5.2 0.471 8 4.6 0.313 13 6.2 0.235 23 60 5.6 0.525 8 3.2 0.560 5 5.6 0.560 7 5.0 0.373 12 6.7 0.280 21 65 6.1 0.616 7 3.5 0.657 5 6.1 0.657 7 5.4 0.438 11 7.3 0.328 19 70 6.6 0.715 6 3.8 0.762 4 6.6 0.762 6 5.8 0.508 10 7.8 0.381 18 Maximum Load (lbs.) To calculate maximum Load at Yield Point use formulas from the previous page *Sample of Tube Strength Calculations: W = M/L (lbs.)

* NOTE: If 50,000 psi. yield strength tubing is used, the maximum load for steel tubing can be increased by 40% *This chart reflects using 35,000 yield strength material Tube Length (in) Tube Weight (lbs.) Deflection (in.) Load (lbs.) Page: 10 Max. Load for Steel & Alum (lbs.) Safety Fac. 5:1 1" O.D.Steel Tubing with 0.065" wall thick. 10 0.5 0.016 29.4 29 1" O.D.Steel Tubing with 0.120" wall thick. 10 0.9 0.010 29.4 46 1" O.D.Alum Tubing with 1/8" wall thick. 10 0.3 0.028 29.4 47 1" O.D. Alum Tubing with 0.281" wall thick. 10 0.6 0.020 29.4 66 1-1/2 O.D Alum Tubing with 1/8 wall thick. 10 0.5 0.007 29.4 121 1" O.D.Steel Tubing with 0.065" wall thick. 15 0.8 0.035 19.6 20 1" O.D.Steel Tubing with 0.120" wall thick. 15 1.4 0.022 19.6 31 1" O.D.Alum Tubing with 1/8" wall thick. 15 0.5 0.067 19.6 31 1" O.D. Alum Tubing with 0.281" wall thick. 15 1.2 0.047 19.6 44 1-1/2 O.D Alum Tubing with 1/8 wall thick. 15 0.8 0.016 19.6 81 1" O.D.Steel Tubing with 0.065" wall thick. 20 1.1 0.062 14.7 15 1" O.D.Steel Tubing with 0.120" wall thick. 20 1.9 0.040 14.7 23 1" O.D.Alum Tubing with 1/8" wall thick. 20 0.7 0.118 14.7 23 1" O.D. Alum Tubing with 0.281" wall thick. 20 1.7 0.083 14.7 33 1-1/2 O.D Alum Tubing with 1/8 wall thick. 20 1.1 0.029 14.7 61 1" O.D.Steel Tubing with 0.065" wall thick. 25 1.4 0.097 11.8 12 1" O.D.Steel Tubing with 0.120" wall thick. 25 2.4 0.064 11.8 18 1" O.D.Alum Tubing with 1/8" wall thick. 25 0.8 0.190 11.8 18 1" O.D. Alum Tubing with 0.281" wall thick. 25 2.1 0.132 11.8 26 1-1/2 O.D Alum Tubing with 1/8 wall thick. 25 1.3 0.046 11.8 49 1" O.D.Steel Tubing with 0.065" wall thick. 30 1.6 0.140 9.8 10 1" O.D.Steel Tubing with 0.120" wall thick. 30 2.8 0.091 9.8 15 1" O.D.Alum Tubing with 1/8" wall thick. 30 1 0.274 9.8 15 1" O.D. Alum Tubing with 0.281" wall thick. 30 2.5 0.187 9.8 22 1-1/2 O.D Alum Tubing with 1/8 wall thick. 30 1.6 0.680 9.8 40 1" O.D.Steel Tubing with 0.065" wall thick. 35 1.9 0.191 8.4 8 1" O.D.Steel Tubing with 0.120" wall thick. 35 3.3 0.123 8.4 13 1" O.D.Alum Tubing with 1/8" wall thick. 35 1.2 0.368 8.4 13 1" O.D. Alum Tubing with 0.281" wall thick. 35 2.9 0.266 8.4 18 1-1/2 O.D Alum Tubing with 1/8 wall thick. 35 1.8 0.091 8.4 35 1" O.D.Steel Tubing with 0.065" wall thick. 40 2.2 0.249 7.4 7 1" O.D.Steel Tubing with 0.120" wall thick. 40 3.8 0.167 7.4 11 1" O.D.Alum Tubing with 1/8" wall thick. 40 1.4 0.501 7.4 11 1" O.D. Alum Tubing with 0.281" wall thick. 40 3.3 0.345 7.4 16 1-1/2 O.D Alum Tubing with 1/8 wall thick. 40 2.1 0.122 7.4 30 1" O.D.Steel Tubing with 0.065" wall thick. 45 2.4 0.315 6.5 7 1" O.D.Steel Tubing with 0.120" wall thick. 45 4.2 0.204 6.5 10 1" O.D.Alum Tubing with 1/8" wall thick. 45 1.5 0.614 6.5 10 1" O.D. Alum Tubing with 0.281" wall thick. 45 3.7 0.473 6.5 14 1-1/2 O.D Alum Tubing with 1/8 wall thick. 45 2.4 0.151 6.5 27 1" O.D.Steel Tubing with 0.065" wall thick. 50 2.7 0.389 5.9 6 1" O.D.Steel Tubing with 0.120" wall thick. 50 4.7 0.255 5.9 9 1" O.D.Alum Tubing with 1/8" wall thick. 50 1.7 0.764 5.9 9 1" O.D. Alum Tubing with 0.281" wall thick. 50 4.1 0.529 5.9 13 1-1/2 O.D Alum Tubing with 1/8 wall thick. 50 2.6 0.191 5.9 24 1" O.D.Steel Tubing with 0.065" wall thick. 55 3 0.471 5.3 5 1" O.D.Steel Tubing with 0.120" wall thick. 55 5.2 0.312 5.3 8 1" O.D.Alum Tubing with 1/8" wall thick. 55 1.9 0.934 5.3 8 1" O.D. Alum Tubing with 0.281" wall thick. 55 4.6 0.623 5.3 12 1-1/2 O.D Alum Tubing with 1/8 wall thick. 55 2.9 0.226 5.3 22 1" O.D.Steel Tubing with 0.065" wall thick. 60 3.2 0.560 4.9 5 1" O.D.Steel Tubing with 0.120" wall thick. 60 5.6 0.392 4.9 7 1" O.D.Alum Tubing with 1/8" wall thick. 60 2 1.176 4.9 7 1" O.D. Alum Tubing with 0.281" wall thick. 60 5 0.748 4.9 11 1-1/2 O.D Alum Tubing with 1/8 wall thick. 60 3.2 0.274 4.9 20 1" O.D.Steel Tubing with 0.065" wall thick. 65 3.5 0.657 4.5 5 1" O.D.Steel Tubing with 0.120" wall thick. 65 6.1 0.422 4.5 7 1" O.D.Alum Tubing with 1/8" wall thick. 65 2.2 1.267 4.5 7 1" O.D. Alum Tubing with 0.281" wall thick. 65 5.4 0.886 4.5 10 1-1/2 O.D Alum Tubing with 1/8 wall thick. 65 3.4 0.318 4.5 19 1" O.D.Steel Tubing with 0.065" wall thick. 70 3.8 0.762 4.2 4 1" O.D.Steel Tubing with 0.120" wall thick. 70 6.6 0.553 4.2 6 1" O.D.Alum Tubing with 1/8" wall thick. 70 2.4 1.600 4.2 6 1" O.D. Alum Tubing with 0.281" wall thick. 70 5.8 1.066 4.2 9 1-1/2 O.D Alum Tubing with 1/8 wall thick. 70 3.7 0.376 4.2 17

Page: 11 * NOTE: If 50,000 psi. yield strength tubing is used, the maximum load for steel tubing can be increased by 40% *This chart reflects using 35,000 yield strength material Tube Length (in) Tube Weight (lbs.) Deflection (in.) Load (lbs.) Max. Load for Steel & Alum (lbs.) Safety Fac. 5:1 1-1/2" O.D.Steel Tubing with 0.065" wall thk 10 0.8 0.010 70 70 1-1/2" O.D.Alum Tubing with 1/4" wall thk 10 1.0 0.011 70 186 1-1/2" O.D.Steel Tubing with 0.065" wall thk 15 1.2 0.023 47 47 1-1/2" O.D.Alum Tubing with 1/4" wall thk 15 1.7 0.026 47 124 1-1/2" O.D.Steel Tubing with 0.065" wall thk 20 1.7 0.041 35 35 1-1/2" O.D.Alum Tubing with 1/4" wall thk 20 2.2 0.046 35 93 1-1/2" O.D.Steel Tubing with 0.065" wall thk 25 2.1 0.064 28 28 1-1/2" O.D.Alum Tubing with 1/4" wall thk 25 2.8 0.073 28 74 1-1/2" O.D.Steel Tubing with 0.065" wall thk 30 2.5 0.093 23 23 1-1/2" O.D.Alum Tubing with 1/4" wall thk 30 3.4 0.103 23 62 1-1/2" O.D.Steel Tubing with 0.065" wall thk 35 2.9 0.127 20 20 1-1/2" O.D.Alum Tubing with 1/4" wall thk 35 3.9 0.143 20 53 1-1/2" O.D.Steel Tubing with 0.065" wall thk 40 3.3 0.165 17 17 1-1/2" O.D.Alum Tubing with 1/4" wall thk 40 4.5 0.183 17 46 1-1/2" O.D.Steel Tubing with 0.065" wall thk 45 3.7 0.210 15 15 1-1/2" O.D.Alum Tubing with 1/4" wall thk 45 5.0 0.230 15 41 1-1/2" O.D.Steel Tubing with 0.065" wall thk 50 4.1 0.259 14 14 1-1/2" O.D.Alum Tubing with 1/4" wall thk 50 5.6 0.294 14 37 1-1/2" O.D.Steel Tubing with 0.065" wall thk 55 4.6 0.313 13 13 1-1/2" O.D.Alum Tubing with 1/4" wall thk 55 6.2 0.370 13 33 1-1/2" O.D.Steel Tubing with 0.065" wall thk 60 5.0 0.373 12 12 1-1/2" O.D.Alum Tubing with 1/4" wall thk 60 6.7 0.433 12 31 1-1/2" O.D.Steel Tubing with 0.065" wall thk 65 5.4 0.438 11 11 1-1/2" O.D.Alum Tubing with 1/4" wall thk 65 7.3 0.516 11 28 1-1/2" O.D.Steel Tubing with 0.065" wall thk 70 5.8 0.508 10 10 * NOTE: If 50,000 1-1/2" psi. O.D.Alum yield strength Tubing tubing Tube with is Tube 1/4" used, Deflection wall the Maximum Max. Load for Steel thk 70 7.8 0.586 10 26 maximum load for steel tubing can be increased by 40% Length Weight (in.) Load for & Alum (lbs.) (in) (lbs.) Steel (lbs.) Safety Fac. 5:1 2" O.D.Steel Tubing with 0.065" wall thk 10 1.1 0.007 129 129 2" O.D.Alum Tubing with 1/4" wall thk 10 1.3 0.008 129 375 2" O.D.Steel Tubing with 0.065" wall thk 15 1.7 0.017 86 86 2" O.D.Alum Tubing with 1/4" wall thk 15 2.0 0.018 86 250 2" O.D.Steel Tubing with 0.065" wall thk 20 2.2 0.031 64 64 2" O.D.Alum Tubing with 1/4" wall thk 20 2.7 0.032 64 187 2" O.D.Steel Tubing with 0.065" wall thk 25 2.8 0.048 51 51 2" O.D.Alum Tubing with 1/4" wall thk 25 3.4 0.049 51 150 2" O.D.Steel Tubing with 0.065" wall thk 30 3.4 0.070 43 43 2" O.D.Alum Tubing with 1/4" wall thk 30 4.0 0.071 43 125 2" O.D.Steel Tubing with 0.065" wall thk 35 3.9 0.095 37 37 2" O.D.Alum Tubing with 1/4" wall thk 35 4.7 0.096 37 107 2" O.D.Steel Tubing with 0.065" wall thk 40 4.5 0.124 32 32 2" O.D.Alum Tubing with 1/4" wall thk 40 5.4 0.125 32 93 2" O.D.Steel Tubing with 0.065" wall thk 45 5.0 0.157 28 28 2" O.D.Alum Tubing with 1/4" wall thk 45 6.1 0.158 28 83 2" O.D.Steel Tubing with 0.065" wall thk 50 5.6 0.194 25 25 2" O.D.Alum Tubing with 1/4" wall thk 50 6.7 0.195 25 75 2" O.D.Steel Tubing with 0.065" wall thk 55 6.2 0.235 23 23 2" O.D.Alum Tubing with 1/4" wall thk 55 7.4 0.236 23 68 2" O.D.Steel Tubing with 0.065" wall thk 60 6.7 0.280 21 21 2" O.D.Alum Tubing with 1/4" wall thk 60 8.1 0.281 21 62 2" O.D.Steel Tubing with 0.065" wall thk 65 7.3 0.328 19 19 2" O.D.Alum Tubing with 1/4" wall thk 65 8.8 0.329 19 57 2" O.D.Steel Tubing with 0.065" wall thk 70 7.8 0.381 18 2" O.D.Alum Tubing with 1/4" wall thk 70 9.4 0.382 18 53

Page: 12 IMPORTANT SAFETY NOTICE Regarding single point connections using L&J Dovetail components This product was designed and built to be a universal building block system that could be used in a wide variety of part holding and load carrying applications. Since it is so easy to use, it is just as easy to misuse the product by exceeding its intended application. If misused, the resulting failure could result in serious injury or death. It is the designer/builder(s) responsibility to not over load the capability and fatigue life of the product. In many cases bending moment and multiple cycles need to be considered when designing your particular system. In the following pages you will be given mechanical properties for the material; however, there are many variables that need to be considered. A few examples of this may be: How fast does the operator start and stop the movement? When the part is engaged, does the operator force the part in or out of the dunnage or fixture? These are some of the questions that make it impossible for len & Jerry's to predict fatigue life of the product. Below are a few examples of applications which should be avoided if possible. If the design does not allow an alternative, then other safety measures must be taken, for example changing to a steel connection and adding a safety cable. See Fig. 1 Drill or loop safety cable to a secure point Bar or shaft Female clamp assembly Point A Load Point 1 Drill safety Load Point 2 cable hole Fig. 1. Section view 1. The most severe application is when load 1 shifts to load 2. The rocking back and forth seems to be the most vulnerable to a fatigue failure. A crack can start at point A and will move inward and will eventually cause a catastrophic failure. A hanging application, in which the unit separates, could cause injury, death, or damage. If a single point connection cannot be avoided, the application needs to have safety cables installed.

Page: 13 2. Handles that extend outward from a device that is used to position the unit. If the positioning of the product or load causes the operator to put excessive force on the handle attachment, the same rocking action as described in figure 1 can occur. If the control handles are long, it does not take a lot of pressure to exceed 200 foot-pounds at the attachment. These forces are push, pull, twist, bend, or other loading that may cause fatigue at point A. This only becomes a problem when the handle is being used to force the parts in and out of a fixed location. Under normal usage where the handle is only positioning the load, without interference, the single point connection is ok. 3. An attachment to a cylinder that pushes and pulls. This rocking action could cause fatigue at point A. The result of having the cylinder still under load after the required movement has been achieved can cause this failure. In other words, the cylinder should only have stroke enough to finish the required move. This can be achieved by adjusting the position of the cylinder to be fully extended at one end of the movement, and using a shaft collar to limit the retract at the other end of the movement. This will allow only the force required to move the load being exerted on the joint and not the static force of the cylinder. This two-point connection is a better solution. Drill or loop safety cable to a secure point Female clamp assembly Load Point 1 Drill safety Bar or shaft Load Point 2 cable hole If it is feasible, the above configuration should be used for a connection. In many cases it is not possible to design around a single point. A typical case would be coming off the bottom of a torque tube.

Len and Jerry's also offers two different sizes of dovetail connections. Depending on the load and number of cycles, you may elect to use a #2 size dovetail for your certain application. The cost impact is less to move to a larger dovetail than it is to move right into the steel configuration. #1 Dovetail in aluminum Light Loading Where the clamp is not subject to fatigue #1 Dovetail in steel Medium Loading Where the clamp will see light fatigue loading #2 Dovetail in aluminum Medium Loading Where the clamp will see light fatigue loading #2 Dovetail in steel - Heavy loading Where the clamp will see high fatigue loading Ø1.140 #1 Series surface area: 1.020 sq./in. (1.140 dia.) Ø1.664 #1 SERIES #2 Series surface area: 2.174 sq./in. (1.664 dia.) The #2 series dovetail have twice the surface area of the #1 series dovetail Material data: 6061-T6 Aluminum Yield Strength: 40,000 psi. #2 SERIES Page: 14 Again, we cannot give a value on metal fatigue from cycling. This is the designer/builder(s) responsibility, which is determined by your individual application. All connections that could fail and cause injury or death must have safety cables installed. Fatigue life of 6061-T6 extruded aluminum, due to its elongated grain structure and elongation of about 17% is far superior to cast products. Cast products have a random grain pattern and elongation of about 3-½% typical, which makes them brittle with little or no warning of failure. After final location is achieved a 1/8 to 1/4 hole may be drilled if needed to insure that final position does not change. A roll pin or bolt with nut can be used. Note: this hole must be used when a shaft can pull out. All vertical shafts/ tubes must be pinned Drill 3/16 dia. hole for safety cable, as needed Len and Jerry's offers a few key components in steel versus aluminum to solve some of these fatigue issues. These components do cost a little more, but they have approximately three times greater fatigue resistance than 6061-T6 aluminum. These should be used at single point load carrying connections, where fatigue may cause a failure. (In the catalog, aluminum clamps are shown in gray color, and steel clamps are shown in black color). In any single point connection that bending moment may be encountered, safety cables should be added. See Fig. 1

Len & Jerry's Modular Components Page: 15 Using all Steel Fasteners At the end of 2003, Len & Jerry's redesigned 60% of its clamping products to use all steel fasteners. Len & Jerry's will continue to improve remaining clamping products to use all steel fasteners. Please note that steel clamps are shown in black and aluminum clamps are shown gray in gray. The benefit of using steel as opposed to aluminum is that steel will allow for higher torque ratings on the fasteners, thus helping to prevent the stripping of threads. Note: any exposed cap of a socket head cap screw can be wire tied, if the screw is replaced with a drilled socket head cap screw. Contact factory for price and delivery for pre-assembled wire tie socket head cap screw components. "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER FEMALE DOVETAIL CLAMP COLLAR ASSEMBLY WITH STEEL NUTS STEEL FEMALE CLAMP COLLAR ASSEMBLY 830000 830001 830020.75 ID. CLAMP 830914 1 ID. STEEL CLAMP 831000S 1 ID. CLAMP 831001 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 16 For Machine Builders and Assemblers DESCRIPTION PART NUMBER 1.25 ID. CLAMP 831009 1.25 ID. STEEL CLAMP 831010S 1.50 ID. CLAMP 831011 2 ID. CLAMP 831013 2.50 ID. CLAMP 831015 1 ID. INLINE CLAMP 831020 1 ID. STEEL INLINE CLAMP 831020S 1.25 ID. INLINE CLAMP 831030 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 17 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER 1.25 ID. STEEL INLINE CLAMP 831030S 1.50 ID. INLINE CLAMP 831035 1 ID. 45 OFFSET CLAMP 831040 1.25 ID. 45 OFFSET CLAMP 831050 1 ID. CORNER BRACKET 831060 1.25 ID. CORNER BRACKET 831070 1.50 ID. CORNER BRACKET 831075 90 T 1 ID. TO 1 ID. THRU CLAMP 831120 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 18 For Machine Builders and Assemblers DESCRIPTION PART NUMBER 90 T 1.25 ID. TO 1.25 ID. THRU CLAMP 831130 90 T 1 I.D. TO 1.25 I.D. THRU CLAMP 831140 90 T 1.25 I.D. TO 1 I.D. THRU CLAMP 831150 90 T 1.50 I.D. TO 1.50 I.D. THRU CLAMP 831160 90 T 1.50 I.D. TO 1 I.D. THRU CLAMP 831170 90 T 1 I.D. TO 1.50 I.D. THRU CLAMP 831180 90 T 1 ID. TO 2 ID. THRU CLAMP 831181 90 T 1.25 ID. TO 2 ID. THRU CLAMP 831182 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 19 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER 1 ID. HALF CLAMP WITH DOVETAIL 832000 STEEL 1 ID. HALF CLAMP WITH DOVETAIL 832000S 1.25 ID. HALF CLAMP WITH DOVETAIL 832010 STEEL 1.25 ID. HALF CLAMP WITH DOVETAIL 832010S 1.5 ID. HALF CLAMP WITH DOVETAIL 832025 STEEL 1.5 ID. HALF CLAMP WITH DOVETAIL 832025S 2 ID. HALF CLAMP WITH DOVETAIL 832020 2.50 ID. HALF CLAMP ASSEMBLY WITH #1 DOVETAIL 832021 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 20 For Machine Builders and Assemblers DESCRIPTION PART NUMBER 2.50 ID. HALF CLAMP ASSEMBLY WITH DUAL #1 DOVETAIL 2.50 ID. HALF CLAMP ASSEMBLY WITH FLAT MOUNT AND STEEL M8 X 1.25 NUT WITH 1-1/2 X 1-1/2 HOLE PATTERN FOR M8 SCREW 2.50 ID. HALF CLAMP ASSEMBLY WITH FLAT MOUNT FOR M8 CAP SCREWNUT WITH 1-1/2 X 1-1/2 HOLE PATTERN FOR M8 SCREW 1 ID. HALF CLAMP 832022 832023 832024 832030 1.25 ID. HALF CLAMP 832040 1.5 ID. HALF CLAMP 832044 2 ID. HALF CLAMP 832050 1 SINGLE DOVETAIL HALF CLAMP ASSEMBLY 832060 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 21 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER STEEL 1 SINGLE DOVETAIL HALF CLAMP ASSEMBLY WITH ALUMINUM HALF CLAMP CAP 1.25 SINGLE DOVETAIL HALF CLAMP ASSEMBLY STEEL 1.25 SINGLE DOVETAIL HALF CLAMP ASSEMBLY WITH ALUMINUM HALF CLAMP CAP 1.5 SINGLE DOVETAIL HALF CLAMP ASSEMBLY 832060S 832070 832070S 832075 STEEL 1.5 SINGLE DOVETAIL HALF CLAMP ASSEMBLY WITH ALUMINUM HALF CLAMP CAP 2 SINGLE DOVETAIL HALF CLAMP ASSEMBLY 832075S 832080 STEEL 2 SINGLE DOVETAIL HALF CLAMP ASSEMBLY WITH ALUMINUM HALF CLAMP CAP 1 DUAL DOVETAIL HALF CLAMP ASSEMBLY 832080S 832090 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 22 For Machine Builders and Assemblers DESCRIPTION PART NUMBER STEEL 1 DUAL DOVETAIL HALF CLAMP ASSEMBLY 1.25 DUAL DOVETAIL HALF CLAMP ASSEMBLY 832090S 832100 STEEL 1.25 DUAL DOVETAIL HALF CLAMP ASSEMBLY 1.5 DUAL DOVETAIL HALF CLAMP ASSEMBLY 832100S 832105 STEEL 1.5 DUAL DOVETAIL HALF CLAMP ASSEMBLY 2 DUAL DOVETAIL HALF CLAMP ASSEMBLY 832105S 832110 STEEL 2 DUAL DOVETAIL HALF CLAMP ASSEMBLY 1 I.D. 2-WAY DOVETAIL 832110S 832120 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 23 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER 1.25 I.D. 2-WAY DOVETAIL 832130 STEEL 2 I.D. HALF CLAMP WITH DOVETAIL 832140S 1-1/4 DIA. DUAL DOVE SHAFT 833000 STEEL 1-1/4 DIA. DUAL DOVE SHAFT 833000S 3-WAY DOVETAIL ASSEMBLY 833010 STEEL 3-WAY DOVETAIL ASSEMBLY WITH ALUMINUM HALF CLAMP CAP 4-WAY DOVETAIL ASSEMBLY 833010S 833020 STEEL 4-WAY DOVETAIL ASSEMBLY 833020S *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 24 For Machine Builders and Assemblers DESCRIPTION PART NUMBER 45 OFFSET 833030 90 OFFSET 833040 ADJUSTABLE OFFSET DETAIL A 833050 ADJUSTABLE OFFSET DETAIL B 833060 INLINE ADJUSTABLE ANGLE OFFSET ASSEMBLY FROM +45 THROUGH 45 IN 15 INCREMENTS OFFSET ADJUSTABLE ANGLE OFFSET ASSEMBLY FROM +37.5 THROUGH 37.5 IN 15 INCREMENTS INLINE HAND ADJUSTABLE OFFSET ASSEMBLY FROM +45 THROUGH 45 IN 15 INCREMENTS PLATE WITH DOVETAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 6mm SCREW 833070 833080 833090 834000 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 25 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER PLATE WITH DOVETAIL FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW PLATE ZIMMERMAN HANDLE ADAPTER PLATE 834001 834010 CLEVIS 834020 STEEL CLEVIS 834020S TRUNNION WITH BRONZE BUSHING 1/2 ID. STEEL TRUNNION WITH BRONZE BUSHING 1/2 ID. PIVOT ASSEMBLY 834030 834030S 834040 STEEL PIVOT ASSEMBLY 834040S *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 26 For Machine Builders and Assemblers DESCRIPTION PART NUMBER DROP FORGED STEEL PAD EYE 834050S 3-PORT 3/8 NPT MANIFOLD 834060 90 FREE PIVOT 834070 2 ID. HALF CLAMP WITH CLEVIS 834080 1.25 ID. INLINE CLAMP WITH TRUNNION WITH BRONZE BUSHING 1/2 ID. 1 ID. CLAMP WITH CLEVIS 834090 834100 PUSH BUTTON ADAPTER BLOCK 834110 STEEL ADAPTER PLATE 1 1/2 x 1 1/2 HOLE PATTERN TAPPED FOR M6 x 1.0 SCREW 834140S *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 27 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER STEEL ADAPTER PLATE 1 1/2 x 1 1/2 HOLE PATTERN TAPPED FOR M8 x 1.25 SCREW 1.25 ID. CLAMP WITH CLEVIS 834141S 834150 1 HORIZONTAL CLAMP PLATE FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW 1.25 HORIZONTAL CLAMP PLATE FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW 1.50 HORIZONTAL CLAMP PLATE FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW 2 HORIZONTAL CLAMP PLATE FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW 2.50 HORIZONTAL CLAMP PLATE FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW FLAT MOUNT BALL ADAPTER CLAMP ASSEMBLY FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW & COUNTERBORED AND TAPPED 834190 834200 834210 834220 834225 834235 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 28 For Machine Builders and Assemblers DESCRIPTION PART NUMBER DOVETAIL BALL ADAPTER CLAMP ASSEMBLY 834245 3 MANIFOLD DOVETAIL ADAPTER ASSEMBLY 834270 1.50 MANIFOLD DOVETAIL ADAPTER ASSEMBLY 3 MANIFOLD FLAT ADAPTER ASSEMBLY FOR T SLOTTED RAIL 1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW COUNTERBORED AND TAPPED 1.50 MANIFOLD FLAT ADAPTER ASSEMBLY FOR T SLOTTED RAIL1 1/2 x 1 1/2 HOLE PATTERN FOR 8mm SCREW COUNTERBORED AND TAPPED 1.50 LG. MANIFOLD BALL ADAPTER 834271 834272 834273 834280 3 LG. MANIFOLD BALL ADAPTER 834290.25 LG. BALL & DOVETAIL ADAPTER 834300 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 29 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION 1.25 LG. BALL & DOVETAIL ADAPTER PART NUMBER 834310 2.25 LG. BALL & DOVETAIL ADAPTER 834320 TAPPED & COUNTERBORED FLAT MOUNT BALL ADAPTER 1 1/2 x 1 1/2 TAPPED HOLE PATTERN FOR M8 SCREW & 1 1/2 x 1 1/2 COUNTERBORED HOLE PATTERN FOR M8 SCREW 834330 RIGID 90.75 ID. TO.75 ID. 834981 RIGID 90.75 ID. TO 1 ID. 834991 (New) RIGID 90.75 ID. TO 1.25 ID. 834992 (New) RIGID 90.75 ID. TO 1.50 ID. 834993.RIGID 90 1 ID. TO 1 ID. 835000 RIGID 90 1.25 ID. TO 1.25 ID 835010 RIGID 90 1 ID. TO 1.25 ID. 835020 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph.(586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 30 For Machine Builders and Assemblers DESCRIPTION PART NUMBER RIGID 90 1 I.D. TO 2 ID 835030 RIGID 90 1.50 ID. TO 1.50 ID. 835040 RIGID 90 1.50 ID. TO 1.25 ID 835050 RIGID 90 1.50 ID. TO 1 ID. 835060 1" ID. HORIZONTAL CLAMP PLATE WITH STEEL 8mm THREADED NUT 1 1/2 x 1 1/2 HOLE PATTERN 1.25" ID. HORIZONTAL CLAMP PLATE WITH STEEL 8mm THREADED NUT 1 1/2 x 1 1/2 HOLE PATTERN 1.50" ID. HORIZONTAL CLAMP PLATE WITH STEEL 8mm THREADED NUT 1 1/2 x 1 1/2 HOLE PATTERN 2" ID. HORIZONTAL CLAMP PLATE WITH STEEL 8mm THREADED NUT 1 1/2 x 1 1/2 HOLE PATTERN 835066 835067 835068 835069 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 31 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER 2.50" ID. HORIZONTAL CLAMP PLATE WITH STEEL 8mm THREADED NUT 1 1/2 x 1 1/2 HOLE PATTERN PT2P INLINE RIGID TOOL HOLDER 835070 836000 PT2P 90 RIGID TOOL HOLDER 836010 PT2P COMPLIANCE TOOL HOLDER 836020 PT3P INLINE RIGID TOOL HOLDER 836030 PT3P 90 RIGID TOOL HOLDER 836040 PT3P COMPLIANCE TOOL HOLDER 836050 PT2P TOOL HOLDER ASSEMBLY 836060 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 32 For Machine Builders and Assemblers DESCRIPTION PART NUMBER PT3P TOOL HOLDER ASSEMBLY 836070 #2 FEMALE CLAMP COLLAR ASSEMBLY 880000 1 ID. CLAMP WITH #2 DOVETAIL 881001 1.25 ID. CLAMP WITH #2 DOVETAIL 881009 1.50 ID. CLAMP WITH #2 DOVETAIL 881011 2 ID. CLAMP WITH #2 DOVETAIL 881013 2.50 ID. CLAMP WITH #2 DOVETAIL 881015 2.50" HALF CLAMP WITH #2 DOVETAIL ASSEMBLY 882001 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components Page: 33 "Dovetail" Building Block Components For Machine Builders and Assemblers DESCRIPTION PART NUMBER 45 OFFSET WITH #2 DOVETAIL 883030 90 OFFSET WITH #2 DOVETAIL 883040 #1 & #2 DOVETAIL ADAPTER 884001 PLATE WITH #2 DOVETAIL FOR T SLOTTED RAIL 1-1/2 x 1-1/2 HOLE PATTERN FOR 8mm SCRERW TRUNNION WITH #2 DOVETAIL 884002 884030 STEEL ADAPTER PLATE #2 DOVETAIL 1-1/2 x 1-1/2 HOLE PATTERN TAPPED FOR M8 x 1.25 SCREW TOYOTA SUCTION CUP MANIFOLD WITH TWO 1/4 NPT PORTS TOYOTA 1-1/2" LG. STUD SUCTION CUP ADAPTER WITH TWO 1/4 NPT PORTS 887000S 1000000 1000002 *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com

Len & Jerry's Modular Components "Dovetail" Building Block Components Page: 34 For Machine Builders and Assemblers DESCRIPTION PART NUMBER 20MM ONE TOUCH TO ALUMINUM DOVETAIL 7075-T6 ALUMINUM HARD COAT ANODIZE.75 DIA. SHAFT 3 LONG W/ 3/8 NPT (SUCTION CUP)AND 1/4 NPT OTHER END IN LENGTHS 3 TO 9 IN INCREMENTS OF 2 XX = LENGTH IN INCHS (MADE TO ORDER) 7075-T6 ALUMI- NUM 75 DIA. SHAFT 3 LONG W/ 3/8 NPT MALE (SUCTION CUP) & 1/4 NPT OTHER END IN LENGTHS 3 TO 9 IN INCREMENTS OF 2 XX = LENGTH IN INCHS (MADE TO ORDER) 7075-T6 ALUMINUM PART PRESENT BRACKET FOR ONE TOUCH 1000012 1000017-XX 1000163-XX 1000019 ONE TOUCH VACUUM ADAPTER 1000020 ONE TOUCH ADAPTER WITH DUAL #2 DOVETAIL ONE TOUCH TO HORIZONTAL CLAMP PLATE 8mm SCREW 1-1/2 X 1-1/2 HOLE CENTERS 3" SQ. T-SLOT SPACER XX" LG. WITH M8 BOLTS INCREMENTS OF 1 XX = LENGTH IN INCES FROM 1 TO 6 (MADE TO ORDER)1-1/2 X 1-1/2 HOLE CENTERS 1000021 1000025S 1000026-XX *All Fasteners Shown Included Len & Jerry s - 6240 Hughes Drive - Sterling Heights, MI. 48312 - Ph. (586) 939 9939 Fax (586) 939 4886 www.len&jerry's.com