DCR ROLLERS AND PADS
DCR ROLLERS AND PADS The powerful combination of Teknek polymer rollers and Teknek adhesive Pads combine to create the Worlds most efficient hand operated contact cleaning system. Use them and experience immediate yield improvements in your manufacturing process. Teknek rollers are currently used in the manufacturing of :- PCB s, flexible circuits, LCD s, touch panels, medical packaging, surface mount assembly, laminated glass and more. The polymer rollers (manufactured by Teknek) have been engineered to remove dry unattached particles from any dry flat surface. Small particles down to 2 micron are gently removed by the roller and then transferred to the special adhesive pad. The adhesive on the pad has been carefully designed to ensure compatibility with the Teknek hand rollers, ensuring no cross contamination to the work piece. FEATURES Different power levels of cleaning Light weight ergonomic design Dust is trapped in the adhesive pad Roller and adhesive are both highly engineered compatible products. Simple snap fit roller construction Wet out of the polymer roller on the substrate Thick, even coat of adhesive on the pad Rollers and Pads manufactured by Teknek BENEFITS A roller and pad to suit every application Easy to use for long periods It can be analysed to find the root cause or source No cross contamination to the substrate being cleaned Cleaning of the handle is simple - easy replacement of roller Ensures intimate contact, gently removing the contamination Holds large particles and lasts longer Proven reliable technology that is available worldwide TECHNICAL SPECIFICATION Widths Roller types Pad dimensions 6 / 150mm and 12 / 300mm Panel, Film, F3 and ESD 331mm x 240 mm CE compliant Product specification subject to change. WORLD LEADER IN CONTACT CLEANING Teknek Head Office River Drive Inchinnan Business Park Renfrewshire, PA4 9RT Scotland, UK T: +44 (0)141 568 8100 F: +44 (0)141 568 8101 www.teknek.com Teknek Japan Ltd Meiji-Yasuda Seimei Building, 6-83 Onoe-cho, Nakaku Yokohama City Japan 231-0015 T: +81 (0)45 640 0670 F: +81 (0)45 640 0671 Teknek China Ltd Unit 4, 14/F., Block C1, Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong T: +852 2468 3160 F: +852 2462 3036 SD9138
FASTPAD
FASTPAD Leading edge ergonomic design combined with Teknek s TM innovative Nanocleen cleaning core has created the first Silicone Free semi automatic contact cleaning work station. BENEFITS + Increased operator output 25% or higher Using the FastPad Nanocleen will remove unnecessary operations during the cleaning process. Cleaning process becomes much quicker to complete. + Increased benefits with no extra cost The FastPad is 50% more efficient than other systems. The cost of ownership is the same as an average pad system. + Cleaning assurance, peace of mind Simple to set up-no operator training required-roller always clean and ready to be used at maximum efficiency. + Cleans what others leave behind The Nanocleen cleaning core improves the cleaning efficiency of the FastPad compared to other roller and pad systems. It removes the debris that others leave behind. + Leaves no Trace Nanocleen cleaning core (roller and adhesive) is the only silicone free manual cleaning solution available:- N.B. All pads are constructed using a silicone release liner. + Anti Static Work Station The FastPad Nanocleen roller and handle assembly is static dissipating and subjects parts to 10 times less static than traditional hand rollers. + Cleanroom Compatible Silicone free cleaning core with filmic based adhesive making the FastPad the only system suitable for use inside a cleanroom. FASTPAD WORKSTATION TM 1- Sheeted Nanocleen Adhesive 1- Fast Pad Station 1- Hand Roller Available in 300mm/12 or 150mm/6 widths- Works with all Teknek hand rollers. Universal power supply/ 12V DC. WORLD LEADER IN CON TAC T CLEANING Teknek Head Office River Drive InchinnanBusiness Park Renfrewshire, PA4 9RT Scotland, UK T: +44 (0)141 568 8100 F: +44 (0)141 568 8101 www.teknek.com Teknek Japan Ltd Meiji-Yasuda Seimei Building, 6-83 Onoe-cho,Nakaku Yokohama City Japan 231-0015 T: +81 (0)45 640 0670 F: +81 (0)45 640 0671 TeknekChina Ltd 14/F, Block C, Hang Wai Industrial Estate 6 Kin Tai Street TuenMun, HongKong T: +852 2468 3160 F: +852 2462 3036
ADHESIVE ROLLS
Not all Contact Cleaning Adhesives are the same. Cheaper Adhesive rolls mean higher cost cleaning solutions. Teknek Adhesive Rolls are engineered components, designed to operate in the critical application of contact cleaning. Teknek are the only supplier who use a proprietary adhesive formulation specifically designed for this application. The performance of an adhesive is determined by its ability to pick up and hold the maximum number of particles; without allowing these particles, or the adhesive, to transfer back onto the substrate. The Cleaning Performance Index - CPI Through extensive research, Teknek has built a model that gives a cleaning rating for any adhesive, based on its key characteristics. This rating, called the Cleaning Performance Index, allows direct comparison of the cleaning performance of different adhesives. Dashboard Teknek Competitor A RHP x TF x CWF x PF = CPI Relative Holding x Tack x Coatweight x Peel = Cleaning Performance Power Factor Factor Factor Index This CPI Dashboard displays the critical parameters that determine overall cleaning performance of the adhesive, and maps these parameters to the overall CPI rating. This clearly demonstrates Teknek s superior performance against a major competitor. Sheeted Adhesive Teknek have developed the worlds only pre-sheeted adhesive roll. Our engineering teams have designed and built manufacturing equipment which is used to create a perfectly wound, pre-sheeted adhesive product. No need for a sharp knife during purging No scrap adhesive when excess is removed by mistake No more damaged blue rollers
Why Trust Teknek? Does your existing supplier give you:- PROPRIETARY ADHESIVE FORMULATION? Specified cleaning performance index 100% pure acrylic water based adhesive No solvents or additives to migrate on to the material being cleaned Stable over temperatures and humidity Teknek does SPECIFIED, GUARANTEED ADHESIVE COATWEIGHT? Adhesive Base Paper Contamination High thickness specification that gives greater contamination holding capacity Guaranteed thickness specification measured to FINAT standards Tight tolerances on surface smoothness and coatweight that ensures even removal of particles from the polymer roller Consistent wind quality of roll Teknek does SPECIFIED GUARANTEED TACK LEVEL - WITHOUT THE NEED FOR ADDITIVES IN THE ADHESIVE? High Tack specification that ensures maximum particle pick up Guaranteed Tack level measured to FINAT standards Tack level also ensures adhesive roll will not stick to polymer roller Low Tack Correct Tack Excessive Tack Teknek does BARRIER LAYER BETWEEN PAPER AND RELEASE COATING? Contamination Barrier Paper Adhesive Release Coating Improves bond of release coating to the paper, ensuring no transfer of release coating to the material being cleaned Ensures no release coating is absorbed into the paper, guaranteeing consistent release of the adhesive Creates a flat consistent surface that the release coating is applied to, improving wind quality of roll Teknek does PROPRIETARY BASE PAPER DESIGNED FOR CONTACT CLEANING? Base paper exhibits superior smoothness and strength Maximises consistency of coating providing even pick up of contamination Allows good moisture and humidity stability Teknek does www.teknek.com/adhesiverolls
ADHESIVE ROLLS Investment in R&D and manufacturing technology To guarantee the performance and reliability of our products, Teknek manufacture the entire product range that we supply. Our continuing investment in machinery, people and materials ensures we can guarantee our products always ship to our high specifications. Our in house laboratories monitor the quality and performance of everything we ship, while driving our efforts on product innovation and added value. Ongoing investment in R&D allows us to continually drive up performance standards in the contact cleaning industry, setting the benchmarks that our competitors endeavour to follow. The Teknek Cleaning Engine The combined performance of the Adhesive Roll and the Rubber Roller is the Cleaning Engine of any contact cleaning machine. Between them they determine the cleaning performance achieved. However, these key components are being asked to adhere to a particle but not to each other : that is, to perform two operations that are in conflict to each other. This is a delicate balancing act, and one in which Teknek has invested significant engineering resources. As a result, Teknek has developed Adhesive Rolls and Rubber Rollers that work in perfect combination, delivering the maximum contact cleaning performance in the industry. The Range The Teknek range of paper based adhesive rolls is available in three different core diameters. The Teknek adhesive rolls are easily identifiable due to the distinctive logo printed on the base paper. TECHNICAL SPECIFICATION CORE NUMBER LENGTH OF DIAMETER OF SHEETS ADHESIVE MAR 38mm/1.5 50 10m/33ft AR 76mm/3 60 20m/66ft XAR 152 mm/6 60 40m/132ft The maximum width available is 1500 mm A well established fulfilment chain ensures that a quick delivery is guaranteed anywhere around the world. To find out more register online www.teknek.com WORLD LEADER IN CONTACT CLEANING Teknek Head Office River Drive Inchinnan Business Park Renfrewshire, PA4 9RT Scotland, UK T: +44 (0)141 568 8100 F: +44 (0)141 568 8101 Teknek Japan Ltd Meiji-Yasuda Seimei Building, 6-83 Onoe-cho, Nakaku Yokohama City Japan 231-0015 T: +81 (0)45 640 0670 F: +81 (0)45 640 0671 Teknek China Ltd Unit 4, 14/F., Block C1, Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong T: +852 2468 3160 F: +852 2462 3036 www.teknek.com SD9334
DCR HAND ROLLER RANGE
TEKNEK ERGONOMIC DCR HAND ROLLERS Teknek, the world leader in contact cleaning, has now revolutionised their hand held product range. Leading edge ergonomic design combined with the latest advances in cleaning core technologies makes improving your yields simple and reliable. TEKNEK CLEANING CORE - made in Teknek The combination of our elastomer rubber and engineered adhesive rolls result in the unique, high performance Teknek Cleaning Core. Now Eco friendly. Knowledge - global experience - multiple industry sectors Innovation - proprietary technology - scientifically proven Value - unrivalled cleaning performance - highest yield improvement Without the core it s only a conveyor Teknek cleaning cores Traditional Nanocleen Ultracleen Range of handle designs Ergonomic straight - ES Ergonomic V - EV Ergonomic extension - EX Range of adhesive delivery systems Adhesive pads and holders - (Film and panel rollers) Adhesive rolls and FastPad - (Ultracleen and Nanocleen) TECHNICAL SPECIFICATION Roller Widths 6 / 150mm and 12 / 300mm Roller types Pad Sizes Available Fastpad Sizes Available Panel, Ultracleen and Nanocleen 331mm x 240mm 6 / 150mm and 12 / 300mm Note :- Do not use pads with Ultracleen or Nanocleen rollers WORLD LEADER IN CONTACT CLEANING Teknek Head Office River Drive Inchinnan Business Park Renfrewshire, PA4 9RT Scotland, UK Teknek Japan Ltd 1-2-4, Minatojima-Nakamachi, Chuo-ku, Kobe 650-0046 Japan Teknek China Ltd 1505 Haitong Security Building No. 689 Guangdong Road, Huangpu Area, Shanghai China 200001 Teknek (Simco-Ion) 2257 North Penn Road Hatfield, PA 19440 USA T: +44 (0)141 568 8100 F: +44 (0)141 568 8101 T: +81 (0)78 304 5780 F: +81 (0)78 304 5781 T: +86 (0)21 3311 0329 F: +86 (0)21 3311 0330 T: +1 215 822 6401 E: ussales@teknek.com www.teknek.com Manufacturer reserves the right to change the machine specification without notice SD9926
TEKWIPES
TEKWIPES Tekwipes are used to keep Teknek contact cleaning rollers operating at peak efficiency, ensuring the high yield improvements they bring to a process. Simply wipe down the rollers each day with a Teknek Tekwipe and the world beating cleaning performance of the Teknek polymer roller is maintained. The lint free wipe is pre-saturated in an Isopropyl alcohol (I.P.A.) and water solution. It comes in a secure dispensing container which can be stored at the workplace. The cleanroom grade wipe is also suitable for wiping down work surfaces, leaving a clean sterile area. FEATURES Lint free cloth Pre-soaked wipe IPA and De-ionised water solution Secure cleanroom grade container with closure system Strong fibre construction IPA kills bacteria BENEFITS No residual fibres to contaminate the work piece No spillage of solvent into the machine Fast, safe flash-off ensures minimum machine downtime Wipes dispensed one at a time they will not dry up Wipe will not break up during use Leaves a sterile surface after cleaning TECHNICAL SPECIFICATION Wipe size Solution 190mm x 200mm 70% Isopropyl alcohol B.P. 30% water CE compliant Product available in tubs of 100 wipes or 200 wipes. Product specification subject to change. WORLD LEADER IN CONTACT CLEANING Teknek Head Office River Drive Inchinnan Business Park Renfrewshire, PA4 9RT Scotland, UK T: +44 (0)141 568 8100 F: +44 (0)141 568 8101 www.teknek.com Teknek Japan Ltd Meiji-Yasuda Seimei Building, 6-83 Onoe-cho, Nakaku Yokohama City Japan 231-0015 T: +81 (0)45 640 0670 F: +81 (0)45 640 0671 Teknek China Ltd Unit 4, 14/F., Block C1, Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong T: +852 2468 3160 F: +852 2462 3036 SD9188