2010 APPLICATION REFERENCE GUIDE
INDEX QUALITY POLICY 2 ERGO ASSIST STANDARD 4-13 CUSTOM 14-18 END EFFECTORS 19-24 LIFT ASSIST 25-41 FIXTURED TOOLS 42-53 FIXTURES 54-63 ASSEMBLY TABLES 64-72 CARTS/ DUNNAGE RACKS 73-83 ACCESSORIES 84-93
TTM Application Reference Guide 2 TTM QUALITY POLICY STATEMENT TTM is committed to providing the highest quality ergonomic material handling solutions, custom designed lift assist and fixtured tools to our customers by: Consistently meeting or exceeding our customer's expectations for product quality and performance; Timely delivery of products and services to meet our customer's requirements; Continuous improvement of our processes, and systems; Properly trained personnel that are committed to achieving customer satisfaction
TTM Application Reference Guide 3 Ergo Assist Tooling Technologies Manufacturing offers a broad range of ergonomic assembly solutions that deal with productivity, weight, balance, and torque reaction. Our zero gravity torque absorbing arms help prevent operator fatigue, thus decreasing the possibility of operator discomfort and on the job injuries associated with assembly operations. We offer both economical proven standard products as well as custom designed solutions for any assembly or torque challenge.
TTM Application Reference Guide Ergo Assist Standard 4 50lb Ergo Arm Industry Segment Assembly Application Ergonomic Assembly Assist Part Number 11201 Features Max Torque 50 ft. lbs Up/Down Zero Gravity
TTM Application Reference Guide Ergo Assist Standard 5 100lb Ergo Arm Industry Segment Application Assembly Ergonomic Assembly Assist Part Number 11113 Features Max Torque 100 ft. lbs Up/Down Zero Gravity
TTM Application Reference Guide Ergo Assist Standard 6 200lb Ergo Arm Industry Segment Assembly Application Ergonomic Assembly Assist Part Number 11105 Features Max Torque 200 ft. lbs Up/Down Zero Gravity
TTM Application Reference Guide Ergo Assist Standard 7 60lb Torque Tube Industry Segment Assembly Application Ergonomic Assembly Assist Part Number 11220 Features Max Torque 60 ft. lbs Up/Down Zero Gravity 20" Stroke Standard
TTM Application Reference Guide Ergo Assist Standard 8 150lb Torque Tube Industry Segment Assembly Application Ergonomic Assembly Assist Part Number 11221 Features Max Torque 150 ft. lbs Up/Down Zero Gravity 20" Stroke Standard
TTM Application Reference Guide Ergo Assist Standard 9 500lb Torque Tube Industry Segment Application Part Number Features Assembly Ergonomic Assembly Assist TT300-30 Max Torque 500 ft. lbs Up/Down Zero Gravity 30" Stroke Standard
TTM Application Reference Guide Ergo Assist Standard 10 50lb I-Beam Jib Industry Segment Assembly Application Light Duty Tool Solution Part Number 4-1667 Features Max Weight 50 lbs 180 degrees rotation
TTM Application Reference Guide Ergo Assist Standard 11 50lb Free Standing Jib Industry Segment Assembly Application Light Duty Tool Solution Part Number 4-1667 Features Max Weight 50 lbs 180 degrees rotation
TTM Application Reference Guide Ergo Assist Standard 12 100lb Jib Crane Industry Segment Assembly Application Ergonomic Assembly Assist Part Number 11250 Features Max Weight 100 lbs
TTM Application Reference Guide Ergo Assist Standard 13 Lift Arm Industry Segment Assembly / Manufacturing Application Ergonomic Lift Assist Part Number 4-1569 Features Max Weight 250 lbs* 6 ft. swing
TTM Application Reference Guide Ergo Assist Custom 14 Torque Tube and Trunion Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1690 Features High Torque Up/Down Zero Gravity
TTM Application Reference Guide Ergo Assist Custom 15 350lb 7 Reach Arm Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1743 Features Max Torque 350 ft. lbs Up/Down Zero Gravity
TTM Application Reference Guide Ergo Assist Custom 16 Coker Arm Industry Segment Application Refinery Ergonomic Assembly Assist Part Number 11105 Features Up/Down Zero Gravity
TTM Application Reference Guide Ergo Assist Custom 17 Torque Tube Arm Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1166 Features Max Torque 250 ft. lbs Up/Down Zero Gravity
TTM Application Reference Guide Ergo Assist Custom 18 350lb Short Arm 7 ft. Reach Industry Segment Application Part Number Features MV Assembly Ergonomic Assembly Assist Apr-01 Max Torque 350 ft. lbs Up/Down Zero Gravity 7' Reach
TTM Application Reference Guide Ergo Assist End Effectors 19 Trombone End Effectors Left & Right Side Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1668 Features Adjustable Backup Wrench Up/Down & Start Handle
TTM Application Reference Guide Ergo Assist End Effectors 20 End Effector Adjustable and Compliance Industry Segment Application MV Assembly Ergonomic Assembly Assist Part Number 4-1405 Features Right Angle Tool, Adjustable Angle and Compliance
TTM Application Reference Guide Ergo Assist End Effectors 21 End Effector Swivel Bail with Clutch Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1801 Features Swivel Bail with Clutch
TTM Application Reference Guide Ergo Assist End Effectors 22 Trombone Right Angle with Manual Backup Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1666b Features Right Angle with Back-up Socket
TTM Application Reference Guide Ergo Assist End Effectors 23 Trombone Right Angle with Manual Backup Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1666e Features Right Angle with Back-up Socket Fixed Tool Adjustable Backup
TTM Application Reference Guide Ergo Assist End Effectors 24 Cylinder Head End Effector Industry Segment MV Assembly Application Ergonomic Assembly Assist Part Number 4-1569 Features Locators with Manual Lock
TTM Application Reference Guide 25 Lift Assist Tooling Technologies Manufacturing offers a broad range of ergonomic custom designed lifting solutions that deal with productivity, weight, and balance. Our zero gravity lift assist help prevent operator fatigue, thus decreasing the possibility of operator discomfort and on the job injuries associated with assembly and lifting operations. We also design and build end effectors to use with existing balances.
TTM Application Reference Guide Lift Assist 26 Truck Seat Lift Industry Segment Application Assembly Lifts Seat From Box & Places in Vechile Customer/Project Number 4-1385 Features Up/Down Zero Gravity Clamp On/Off Levers
TTM Application Reference Guide Lift Assist 27 Large Tire Machine Industry Segment Lift Assist Application Lift Tire from Cart and rotate to assembly position Customer/Project Number 4-1204 Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Kadon Rotate Bearing to Adjust for Assembly Kinetrol Rotate Actuators
TTM Application Reference Guide Lift Assist 28 Tire Machine Industry Segment Lift Assist Application Lift Tire from Cart and rotate to assembly position Customer/Project Number 4-1180 Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Kadon Rotate Bearing to Adjust for Assembly Kinetrol Rotate Actuators
TTM Application Reference Guide Lift Assist 29 Tire Machine Industry Segment Lift Assist Application Lift Tire from Cart and rotate to assembly position Customer/Project Number 4-1205 Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Kadon Rotate Bearing to Adjust for Assembly Mounted On Torque Tube Kinetrol Rotate Actuators
TTM Application Reference Guide Lift Assist 30 Truck Bumper Manipulator Industry Segment Lift Assist Application Lift Bumper from Dunage cart & Rotate to Assemble Customer/Project Number 4-1164 Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting
TTM Application Reference Guide Lift Assist 31 Truck Fairing Manipulator Industry Segment Application Customer/Project Number Features Lift Assist Lift Fairing from Dunage cart & Rotate to Assemble Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting
TTM Application Reference Guide Lift Assist 32 Fuel Tank Manipulator Industry Segment Lift Assist Application Lift & Rotate Fuel Tank to Assemble Customer/Project Number 4-1173 Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting
TTM Application Reference Guide Lift Assist 33 Windshield Manipulator Industry Segment Lift Assist Application Lift, Rotate, & Set Windshield For Install Customer/Project Number 4-1322 Features Up/Down, Tilt Up/Down, Clamp On/Off Button Control Safety Interlock to prevent Dropping workpiece Winkeye to sense vacuum before lifting
TTM Application Reference Guide Lift Assist 34 Windshield Rotate Arm Industry Segment Lift Assist Application Load Windshield, Flips & Rotates to Pickup Position Customer/Project Number 4-1321 Features Servo Motor Controlled by PLC Senses Glass and weight to prevent damage Winkeye to sense vacuum before lifting
TTM Application Reference Guide Lift Assist 35 Truck- Adjustable Center of Gravity Cab Lift Industry Segment Lift Assist Application Lifts Multiple Cabs Customer/Project Number 4-1600 Features Adjustable Center of Gravity for different Cabs
TTM Application Reference Guide Lift Assist 36 Truck Cab Lift Industry Segment Lift Assist Application Lifts Multiple Cabs Customer/Project Number 4-1601 Features Heavy Duty - Different Chain Tabs
TTM Application Reference Guide Lift Assist 38 Sway Bar Lift Assist Industry Segment Lift Assist Application Clamps to Sway Bar to use with Chain Hoist Customer/Project Number 4-1947 Features Manual Clamps, differnet tabs for center of gravity.
TTM Application Reference Guide Lift Assist 39 Battery Tray Lift Assist Industry Segment Lift Assist Application Clamps to Battery Tray to use with Chain Hoist Customer/Project Number 4-1865 Features Manual Clamps, differnet tabs for center of gravity.
TTM Application Reference Guide Lift Assist 40 V-Rod Lift Assist Industry Segment Lift Assist Application Clamps to "V" Rod to use with Chain Hoist Customer/Project Number 4-2027 Features Manual Clamps.
TTM Application Reference Guide Lift Assist 41 Mud Vessel Lift Assist Industry Segment Lift Assist Application Holds "Mud" Vessel to use with Chain Hoist Customer/Project Number 4-1562 Features Delrin Pad to protect surface of part.
TTM Application Reference Guide 42 Fixtured Tools Tooling Technologies Manufacturing offers a broad range of ergonomic and productive custom designed tightening solutions that deal with weight, balance, part fixturing and torque reaction.
TTM Application Reference Guide Fixtured Tools 43 Hard Drive Machine Industry Segment Assembly Application Assembles Computer Hard Drives Customer/Project Number 4-1169 Features Weber Screw Feeder Light Curtain HMI
TTM Application Reference Guide Fixtured Tools 44 Assembly Table and Arm Industry Segment Assembly Application Assembles Front Loader Plate Customer/Project Number 4-1280 Features Max Torque 450 ft. lbs Linear Ways Up/Down Zero Gravity
TTM Application Reference Guide Fixtured Tools 45 Motor Tail Fin Arm Industry Segment Application Assembly Customer/Project Number 4-1176 Features Assembles Shaft to Motor Tail Fin Max Torque 350 ft. lbs Linear Ways Up/Down Zero Gravity Arm Reacts Torque
TTM Application Reference Guide Fixtured Tools 46 Adjustable 6 Spindle Industry Segment Application Assembly Customer/Project Number 4-1168 Features Assembles Heads to Motors Max Torque 50 ft. lbs Tools Shift to 3 positions Up/Down Zero Gravity Torque Tube Reacts Torque
TTM Application Reference Guide Fixtured Tools 47 Adjustable 3 Spindle Rail Car Wheels Industry Segment Assembly Application Assembles & Disassembles Rail Car Wheels Customer/Project Number 4-1397 Features Max Torque 500 ft. lbs Tools Shift to 3 positions HMI Controls Tool position and Torque
TTM Application Reference Guide Fixtured Tools 48 Steering Wheel Install Tool Industry Segment Assembly Application Assembles Steering Wheel to Column Customer/Project Number 4-1105 Features Max Torque 30 ft. lbs Torque Reacts to Wheel
TTM Application Reference Guide Fixtured Tools 49 Arm Floor Rail System Moving Line
TTM Application Reference Guide Fixtured Tools 50 Torque Cart Industry Segment Assembly Application Tightens Bolt to frame Customer/Project Number 4-1455 Features Max Torque 2000 ft. lbs Height adjustable reaction bar Rolls under frame
TTM Application Reference Guide Fixtured Tools 51 Axle Stop Fixture Industry Segment Assembly Application Locates and Tightens Bumpers to Axle Stops Customer/Project Number 4-2075 Features Max Torque 50 ft. lbs Adjust height and location for 7 different parts
TTM Application Reference Guide Fixtured Tools 52 Bumper Install Fixture Moving Line Industry Segment MV Assembly Application Install Bumper Bolts to Frame on moving line Customer/Project Number 4-2187 Features
TTM Application Reference Guide Fixtured Tools 53 Axle U-Bolt 2 Spindle with Camera Industry Segment MV Assembly Application Installs U-Bolts on Axle Customer/Project Number 4-1436 Features 2 Spindle with width compliance Camera to locate fixture to part under axle Remote Start Handle
TTM Application Reference Guide 54 Fixtures Tooling Technologies Manufacturing designs and builds custom work holding solutions and functional fixtures to aid in the assembly process.
TTM Application Reference Guide Fixtures 55 Door Striker Fixture Left and Right side
TTM Application Reference Guide Fixtures 56 Mirror Drill Fixture Aligns to truck door to drill mirror bolt holes in correct position each time.
TTM Application Reference Guide Fixtures 57 ABS Brake System Assembly Fixture Holds and rotates ABS unit to install fittings.
TTM Application Reference Guide Fixtures 58 Shock Absorber Fixture Pneumatically expands shock absorbers to install position.
TTM Application Reference Guide Fixtures 59 Drop Side Hinge Drill Jig Locates in the Drop Side Panel slot and aligns to drill holes to install panel in correct position.
TTM Application Reference Guide Fixtures 60 Frame Spreader Hydraulically Spreads Truck frame to align holes to install bed.
TTM Application Reference Guide Fixtures 61 PTO Assembly Jig Holds winch in position to do sub assembly work.
TTM Application Reference Guide Fixtures 62 Oil Cooler Assembly Jig Holds Oil Cooler in position to do sub-assembly work.
TTM Application Reference Guide Fixtures 63 Electric Motor Transmission Assembly Fixture Transmission is loaded and rotated, Motor is the mounted to transmission, part is rotated to assembly position, removed and installed.
TTM Application Reference Guide 64 Assembly Tables Tooling Technologies Manufacturing designs and builds custom sub-assembly tables for safe ergonomic assembly solutions.
TTM Application Reference Guide Assembly Tables 65 Truck Ladder Rack Sub-Assembly Table Holds and aligns components for Ladder Rack Assembly and weld operation.
TTM Application Reference Guide Assembly Tables 66 Truck Sub-Assembly Table Holds left and right hand components for Sub-Assembly and tightening operation.
TTM Application Reference Guide Assembly Tables 67 Valve Assembly Table Holds and Clamps multiples valves for assembly and tightening operation.
TTM Application Reference Guide Assembly Tables 68 Truck Actuator Assembly Table Automatically detects right or left hand part, hydraulically clamps and tights 3 bolts in correct sequence.
TTM Application Reference Guide Assembly Tables 69 Aerospace Component Assembly Table Two Spindle Assembly for small delicate assembly operation.
TTM Application Reference Guide Assembly Tables 70 Motor Vehicle Bumper Prep Table
TTM Application Reference Guide Assembly Tables 71 Motor Vehicle Stabilizer Bar Assembly Table
TTM Application Reference Guide Assembly Tables 72 Truck Bogey Sub Assembly Table
TTM Application Reference Guide 73 Custom WIP Carts/ Dunnage Racks Tooling Technologies Manufacturing designs and builds custom work in process carts and dunnage racks to securely hold and transport parts from one operation to the next.
TTM Application Reference Guide Carts/Racks 74 Truck Ladder Rack Cart *Shown without Casters
TTM Application Reference Guide Carts/Racks 75 Battery Cart *Shown without Casters
TTM Application Reference Guide Carts/Racks 76 Exhaust Pipe Cart *Shown without Casters
TTM Application Reference Guide Carts/Racks 77 Leaf Spring Cart
TTM Application Reference Guide Carts/Racks 78 PTO Sub Cart *Shown without Casters
TTM Application Reference Guide Carts/Racks 79 Bogey Member WIP Cart
TTM Application Reference Guide Carts/Racks 80 Bogey Assembly Cart
TTM Application Reference Guide Carts/Racks 81 Rear Cross-member Cart
TTM Application Reference Guide Carts/Racks 82 Sway Bar Cart
TTM Application Reference Guide Carts/Racks 83 V-Rod WIP Cart
TTM Application Reference Guide 84 Accessories Tooling Technologies Manufacturing designs and builds nonstandard accessories that are needed in the assembly and manufacture of our customers products.
TTM Application Reference Guide Accessories 85 Custom Reaction Bars
TTM Application Reference Guide Accessories 86 Anti-Wobble Extensions
TTM Application Reference Guide Accessories 87 Custom Brackets
TTM Application Reference Guide Accessories 88 Controller Stands
TTM Application Reference Guide Accessories 89 Tool Panels
TTM Application Reference Guide Accessories 90 Bearing/Cap/Cover Drivers
TTM Application Reference Guide Accessories 91 Locating and Alignment Pins
TTM Application Reference Guide Accessories 92 Altered and Custom Sockets
TTM Application Reference Guide Accessories 93 Custom Machined and Engraved Socket Trays