PVC Gasketed & Solvent Weld
About Royal Building Products Royal Building Products has been in business for over 100 years when Royal Abbotsford, Canada facility started producing clay. With shift in demand for modern solutions, site was transitioned to making PVC in 1976. In addition, Royal Building Products has been producing PVC fittings for over 45 years with Plastic Trends, an industry leader who has been specified and installed in municipalities nationwide. Headquartered in Shelby Township, Michigan, our company has a long tradition of innovation in PVC fittings. We develop, design, manufacture, market and distribute gasketed and solvent weld fittings and for municipal, plumbing, industrial, irrigation and electrical markets. Leveraging our extensive PVC offering allows us to offer an integrated and fittings system that performs unlike any or on market. We supply for following applications: Sewer Drainage Electrical Whatever application, contractors can rest assured y made right choice with Royal Building Products. Royal has built its reputation on quality. We understand contractor s expectations in choosing products for ir installations, so we have designed our and fittings for optimal performance. It starts with our in-house capability in product design. and fitting intersections hold key to a reliable installation. Our joint designs have been optimized for improved dependability. Royal employs state-of--art manufacturing equipment and processes to achieve tight tolerances and dimensions which ultimately results in a simple installation. All of our products are thoroughly tested to meet internal standards before being shipped. Many products carry third party certification such as CSA, UL, NSF, or ASTM for highest performing solution. Our PVC and fittings are non-corrosive, requiring no maintenance, and y are also easy to transport and assemble in field. All of this means fewer labor hours and a smoor, less costly installation. We strive to exceed expectations of contractor community and ensure quality and fittings that will withstand harsh environment of today s construction and perform on job for years to come. Table of Contents IPS................. CIOD............... Bulldog.............. Cobra-Lock.......... Gasketed Sewer....... Solvent Weld Sewer.... Kor-Flo.............. DWV............... Schedule 40 & 80...... DSLI Gaskets............ 2-7 8-12 13-14 15-17 18-22 23-24 25-29 30-31 32-33 34 SDR 35 and SDR 26 are tested to compress 40% without rupturing or cracking Building Products
IPS PVC Gasketed Servicing many different water systems and applications About IPS Royal Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings of 250, 200, and 160 psi respectively. Royal Municipal Solutions IPS pressure is available in 2 ½ to 16 diameters in 20' lengths. Royal Municipal Solutions IPS can service following applications: Potable water systems Irrigation piping Transmission Sewer force mains Stormwater disposal Mechanical piping Royal Municipal Solutions IPS shall be manufactured with iron outside diameters and certified to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications and conform to all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application. In Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually tested in our quality control laboratory to ensure conformance with CSA requirements. No enters our yard without seal of approval from our quality control team. Installation Royal Municipal Solutions IPS pressure is cost effective to install compared to traditional products. Joint assembly can be handled in trench with minimal manpower. 2
IPS PVC Gasketed Joining Gasketed Clean bell and spigot of all debris. Lubricant must be applied to spigot end, it is recommend to put lubricant on bell end as well. The lubricant should be non-toxic, water-soluble lubricant which is listed by National Sanitation Foundation (NSF). The s are n placed in straight alignment and pushed to insertion line marked on spigot end of. Royal's factory-installed gaskets eliminate problems of rolling or fish mouthing. Care should be taken to avoid over insertion into bell beyond spigot insertion line. Color Coding Royal Municipal Solutions IPS Series is color coded white. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters leaves. Corrosion Proof One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality throughout life of system as compared to conventional materials. 3
IPS PVC Gasketed Servicing many different water systems and applications Quality Control and Assurance Royal About IPS IPS pressure undergoes extensive testing and Royal inspection Municipal in Solutions our manufacturing IPS pressure facilities. The is following manufactured testing with assures Iron outstanding Size (IPS) diameters product quality. and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Biological Attack Our IPS pressure is offered in Standard The Dimension performance Ratios (SDR) of 17, PVC 21, 26, with in severe environments Ratings of 250, has 200, been and studied 160 since psi respectively. 1950's. These Royal studies Municipal have Solutions found that IPS PVC pressure will not is deteriorate available in or 2 ½ breakdown to 16 diameters under biological in 20' lengths. attack from micro and macro-organisms. Investigations have Royal failed Municipal to document Solutions a single IPS case where buried can PVC service products following have applications: suffered degradation or deterioration due to biological attack. Potable water systems Effects Irrigation of Ultra-Violet piping Aging PVC Transmission has been tested for exposure to sunlight for Sewer two years. force After mainstwo years of exposure under some Stormwater of worst disposal conditions in North America, tensile Mechanical strength, piping impact strength and stiffness were n tested. The results showed that effects Royal Municipal of ultra-violet Solutions radiation IPS on PVC shall were be considered manufactured to be with negligible. iron outside diameters and certified to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications and conform to all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). PVC Material Availability (All The CSA PVC certified material with used in exception manufacture of SDR 17) of our meets physical properties of PVC class SDR 12454 26: as 2½, specified 3, 4, 6, in 8, ASTM 10, 12, D1784. 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 Hydrostatic SDR 17: 2½, 3, Design 4, 6, 8, 10, Basis 12 The material has a Hydrostatic Design Basis of 4,000 Product psi for Quality water at 73 F. Royal Municipal Solutions is recognized for its high Extrusion quality products. Quality Our Test state-of--art extrusion equipment and computerized material handling Specimens system ensure are tested consistency. in accordance Our quality with control ASTM D2152. testing guarantees The shall that not flake or disintegrate you install after will being outperform immersed application. in anhydrous acetone for 20 minutes. In Royal Municipal Solutions extrusion facilities, Effects each operator of Temperature is responsible for quality. is The continually working tested pressure in our rating quality of IPS control is laboratory reduced when to ensure conformance temperature of with a line CSA requirements. exceeds 73 F. No The table enters below our shows yard without reduction factors seal that of need approval to be from applied our quality to working control team. pressure rating for se situations. Installation Maximum Service Royal Municipal Temperature F Solutions IPS pressure Factor is cost effective to 80install compared to 0.88 traditional products. Joint 90 assembly can be handled in trench with minimal manpower. 100 110 120 130 140 De-rating 0.75 0.62 0.50 0.40 0.30 0.22 42
IPS PVC Gasketed Impact Joining Resistance Gasketed Test Samples Clean of bell and to spigot be tested of all for debris. low temperature Lubricant impact must be resistance applied to are conditioned spigot end, at it is 32 F recommend ± 3.6 for a to period put lubricant of not on less than bell end 16 as hours. well. The After conditioning, lubricant should five samples be non-toxic, are tested water-soluble in accordance with lubricant values which shown is listed in by table National below. Sanitation There shall be Foundation no evidence (NSF). of shattering, The s are cracking n or placed splitting in when straight alignment is and tested pushed in accordance to insertion with line CSA B137.0 marked and on B137.3 spigot and end ASTM of D2241.. Royal's factory-installed gaskets eliminate problems Nominal Size Impact Force of rolling or in. fish mouthing. Care should ft-lb. be taken to avoid over 1 insertion into 29.5 bell beyond spigot insertion 1 1/4 line. 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 40.6 51.6 70.0 81.1 88.5 99.6 118.0 129.1 140.1 151.2 166.0 177.0 199.1 Joint Tightness Test Joints must maintain a hydrostatic pressure equal to 2.5 times rated pressure of for 60 minutes and a pressure level equal to minimal burst pressure for 60 to 70 seconds. Rating Dimension Ratio 160 SDR 26 200 SDR 21 250 SDR 17 2.5 X Rated psi 400 500 625 Minimal Burst psi 512 640 800 Color Flattening Coding Test Royal Three Municipal specimens Solutions of, IPS Series each about 2" long is are color flattened coded between white. parallel plates in a suitable press until distance between plates is 5% of original outside diameter of, or walls of touch, whichever occurs first. The rate of loading shall be uniform and such that compression is completed within 2 to 5 minutes. The specimens are examined for evidence of splitting, cracking or breaking. This test methodology is in accordance with CSA B137.3 and ASTM D2241. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters leaves. Hydrostatic Corrosion Proof Quick-Burst Test One is of pressure problems tested for associated quick-burst with strength a potable by pressurizing water system using sample conventional for test time materials period of is 60 corrosion. to 70 seconds. Royal IPS Short-term pressure quick-burst is essentially pressure requirements inert and non-conductive, are as follows: leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. Dimension Hydrostatic The interior wall Ratingof PVC Ratio is very smooth with a Hazen-Williams Class 160 C-factor SDR of 26150 for 512 design of PVC piping Class systems. 200 This SDR factor 21 reduces 640 head loss, maintains pressure Class 250 and SDR 17 excellent 800 water quality throughout life of system as compared to conventional materials. 53
IPS PVC Gasketed Servicing many different water systems and applications About IPS Royal Standard Municipal Dimension Solutions Nominal IPS Size pressure is manufactured Ratio (SDR) with Iron in. Size (IPS) diameters in. and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets 2 in 1/2 bells. 2.517 3 3.064 Our IPS pressure is offered in Standard 4 3.938 Dimension SDR 17Ratios (SDR) 17, 21, 26, with 6 5.799 Ratings (Class of 250) 250, 200, and 160 psi respectively. 8 7.549 Royal Municipal Solutions IPS pressure is 10 9.410 available in 2 ½ to 16 diameters in 20' lengths. Royal Municipal Solutions 3IPS 3.146 can service following applications: 4 4.046 Potable water systems SDR 21 Irrigation (Class 200) piping Transmission Sewer force mains Stormwater disposal Mechanical piping Royal Municipal Solutions IPS 4 shall 4.134 be manufactured with iron 6 outside diameters 6.085 and certified to CSA B137.3 8 Standard 7.920 Rigid Polyvinyl SDR 26 Chloride (PVC) for 10 9.872 Applications (Class 160) and conform to all requirements 12 11.730 of ASTM D2241, Poly Vinyl Chloride (PVC) 14 12.858 -Rated (SDR Series). 12 6 8 10 12 14 16 18 2 1/2 3 16 18 Dimensions Average Inside Diameter 11.160 5.955 7.755 9.667 11.466 12.610 14.420 16.190 2.633 3.210 14.698 16.532 Availability (All CSA certified with exception of SDR 17) SDR 26: Average 2½, Wall 3, 4, Thickness 6, 8, 10, 12, 14, 16 in. SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high 0.538 8.625 quality products. Our state-of--art extrusion 0.670 10.750 equipment and computerized material handling 0.795 12.750 system ensure consistency. Our quality control testing guarantees 0.177 that 3.500 you install will outperform 0.227 application. 4.500 In Royal Municipal 0.434 Solutions extrusion 8.624 facilities, each operator 0.541is responsible for 10.749 quality. is continually 0.642 tested in our quality control 12.750 laboratory to ensure conformance 0.707 with CSA 14.000 requirements. No enters 0.809our yard without 16.000 seal of approval from our quality control team. Installation 0.179 0.218 0.281 0.413 0.335 0.909 0.120 0.145 0.183 Average Outside Diameter in. 2.875 3.500 4.500 6.625 6.625 18.000 2.873 3.500 4.500 Royal Municipal Solutions IPS pressure is cost 0.270 6.625 effective to install compared to traditional 0.352 8.624 products. Joint assembly can be handled in 10.750 trench with 0.439 minimal manpower. 0.518 0.571 0.651 0.734 12.766 14.000 16.000 18.000 26
2.3 IPS PVC 1.0 Gasketed 0.6 0.3 Joining Gasketed 1.4 10.0 6.9 8.9 11.6 11.6 16.2 16.2 20.8 20.8 25.4 25.4 30.0 30.0 34.6 34.6 4.4 3.1 3.9 5.1 5.1 7.1 7.1 9.2 9.2 11.2 11.2 13.2 13.2 15.3 15.3 2.5 1.8 2.2 2.9 2.9 4.1 4.1 5.3 5.3 6.4 6.4 7.6 7.6 8.8 8.8 1.1 0.8 1.0 1.3 1.3 1.8 1.8 2.3 2.3 2.8 2.8 3.3 3.3 3.8 3.8 0.1 0.6 0.4 0.5 0.7 0.7 0.9 0.9 1.2 1.2 1.5 1.5 1.7 1.7 2.0 2.0 6.2 4.3 5.5 7.2 7.2 10.1 Color 10.1 13.0 13.0 Coding 15.9 15.9 18.8 18.8 21.7 21.7 0.8 3.5 2.4 3.1 4.0 4.0 5.6 5.6 7.2 7.2 Calculated Deflections (%) of Buried PVC for Prism and H20 Loads 8.9 8.9 10.5 10.5 12.1 12.1 2.5 3.5 2 6 10 1.2 14 1.7 1.7 18 2.2 2.2 2.6 22 2.6 3.1 26 3.1 3.6 30 3.6 Prism H20 Prism H20 Prism H20 0.6 Prism 0.9 H20 0.9 Prism 1.2 H20 1.2 Prism 1.4 H20 1.4 Prism 1.7 H20 1.7 Prism 1.9 H20 1.9 1.2 4.1 1.7 5.8 1.7 5.8 2.2 7.5 2.2 7.5 2.7 9.1 2.7 9.1 10.7 3.2 10.7 3.2 12.4 3.7 12.4 3.7 1.1 2.9 1.5 4.0 1.5 4.0 1.9 5.1 1.9 5.1 2.4 6.3 2.4 6.3 2.8 7.4 7.4 2.8 3.2 8.5 8.5 3.2 0.9 2.0 1.3 2.8 1.3 2.8 1.7 3.6 1.7 3.6 2.1 4.4 2.1 4.4 2.4 5.2 5.2 2.4 2.8 6.0 6.0 2.8 0.7 1.1 0.9 1.5 0.9 1.5 1.2 1.9 1.2 1.9 1.5 2.4 1.5 2.4 1.7 2.8 2.8 1.7 2.0 3.2 3.2 2.0 0.5 0.6 0.6 0.8 0.6 0.8 0.8 1.1 0.8 1.1 1.0 1.3 1.0 1.3 1.2 1.6 1.6 1.2 1.3 1.8 1.8 1.3 2.3 3.2 3.2 4.1 4.1 5.0 5.0 6.0 6.0 6.9 6.9 0.4 1.6 1.1 1.4 1.8 1.8 2.6 2.6 3.3 3.3 4.0 4.0 4.8 4.8 5.5 5.5 0.3 1.3 0.9 1.1 1.4 1.4 2.0 2.0 2.6 2.6 3.2 3.2 3.8 3.8 4.3 4.3 0.2 0.8 0.5 0.7 0.9 0.9 1.2 Design 1.2 1.6 Advantages 1.6 1.9 1.9 2.3 2.3 2.7 2.7 0.1 0.5 0.3 0.4 0.5 0.5 0.8 0.8 1.0 1.0 1.2 1.2 1.4 1.4 1.6 1.6 0.8 0.2 3.6 1.4 2.5 0.7 3.2 1.0 4.1 1.2 4.1 1.2 5.8 1.7 0.6 0.2 2.5 1.2 1.7 0.7 2.2 0.9 2.9 1.1 2.9 1.1 4.0 1.5 0.4 0.2 1.7 1.0 1.2 0.6 1.5 0.8 2.0 0.9 2.0 0.9 2.8 1.3 0.2 0.1 0.9 0.7 0.6 0.4 0.8 0.5 1.1 0.7 1.1 0.7 1.5 0.9 1.5 0.9 1.9 1.2 1.9 1.2 2.4 1.5 2.4 1.5 2.8 1.7 2.8 1.7 3.2 2.0 3.2 2.0 0.1 0.5 0.4 0.3 0.5 0.4 0.6 0.5 0.6 0.5 0.8 0.6 0.8 0.6 1.1 0.8 1.1 0.8 1.3 1.0 1.3 1.0 1.6 1.2 1.6 1.2 1.8 1.3 1.8 1.3 Clean bell and spigot of all debris. Lubricant 0.5 2.2 1.5 1.9 2.5 must be applied to spigot end, it is recommend to put lubricant on 0.2bell 1.0end 0.7as 0.9 well. 1.2 SDR Modulus of Soil The lubricant Reaction should (E'), psi be non-toxic, 0.1 0.6 0.4water-soluble 0.5 0.6 lubricant which 50is listed by National Sanitation 0.8 0.2 1.4 3.6 0.7 2.5 1.0 3.2 1.2 4.1 Foundation (NSF). The s are n placed in 200 0.6 0.2 1.2 2.5 0.7 1.7 0.9 2.2 1.1 2.9 straight SDR 17 alignment and pushed to insertion line marked on 400spigot end 0.4 0.2 of 1.0 1.7 0.6 1.2. 0.8 1.5 Royal's 0.9 2.0 factory-installed 1000gaskets 0.2 0.1eliminate 0.7 0.9 0.4 0.6 0.5 0.8 problems 0.7 1.1 of rolling or fish mouthing. Care should be taken 2000 0.1 0.5 0.3 0.4 0.4 0.5 0.5 0.6 to avoid over insertion into bell beyond 50 0.5 2.0 1.4 1.8 2.3 spigot insertion line. SDR 21 SDR 26 200 400 1000 2000 50 200 400 1000 2000 Royal 3.5Municipal 4.6 4.6 Solutions 5.6 5.6 IPS 6.6Series 7.6 7.6 is color coded white. There are many advantages for using our IPS Series 5.8 1.7 7.5 2.2 7.5 2.2 9.1 2.7 9.1 2.7 10.7 3.2 10.7 3.2 12.4 3.7 12.4 3.7 pressure. Our is corrosion proof, has a smooth 4.0 1.5 bore 5.1 1.9 and 5.1 1.9 is 6.3 2.4 not affected 6.3 2.4 7.4 2.8 by 7.4 2.8ultra 8.5 3.2violet 8.5 aging or biological 2.8 1.3 3.6 1.7 attack. 3.6 1.7 4.4 2.1The 4.4 2.1 same 5.2 2.4pure 5.2 2.4water 6.0 2.8that 6.0 2.8enters leaves. Corrosion Proof Modulus of Soil Reaction, E', values are determined based on bedding material type, placement and compaction. E' values for specific burial conditions can be found in Table 7.3 in Handbook of PVC Design and Construction Deflection values in above table are calculated using Modified Iowa Formula and following: Bedding Constant, K = 0.1 Deflection Lag Factor, DL = 1.0 Soil Unit Weight for Earth Load = 120 lb/ft3 One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, % Deflection is 7.5% leaving or less, Burial it immune to electrolytic corrosion. Conditions Acidic are Acceptable and alkaline soils have no effect on Royal IPS Series pressure. % Deflection is more than 7.5%, Burial Conditions are Unacceptable The interior wall of PVC is very smooth with a For estimates of deflection outside of parameters shown above, contact Hazen-Williams Royal Building Products, C-factor of and 150 Fittings for Solutions design of PVC piping systems. This factor reduces head loss, Certification maintains pressure and excellent water quality throughout life of system as compared to Royal Municipal Solutions IPS pressure (SDR 26 and conventional 21) is third party materials. tested and listed by CSA and manufactured to meet specifications defined in ASTM D2241, NSF-14, NSF-61, and CSA B137.3.1. SDR 17 meets above ASTM and NSF specifications, but is not CSA certified. Height of Cover (ft) Load Type 73
CIOD IPS PVC PVC Gasketed For Servicing use with many CIOD different PVC water systems Fittings and for applications potable water systems and applications About IPS CIOD Royal Municipal Solutions IPS pressure is We manufactured all need with clean Iron water and Size Royal (IPS) Municipal diameters Solutions and is available CIOD PVC with factory-installed, used Double in potable Seal water Locked-In systems, (DSLI ) eliminates gaskets in risk bells. of clean water being Our IPS contaminated pressure during is transmission offered in to Standard end user. Dimension The benefits Ratios for (SDR) using 17, our 21, CIOD 26, with PVC pressure Ratings are of numerous; 250, 200, it is and easy 160 to install, psi respectively. corrosion proof, Royal has Municipal smooth Solutions interior walls IPS and pressure can withstand is long-term available in hydrostatic 2 ½ to 16 pressure. diameters in These 20' lengths. benefits reduce installation and maintenance costs and increase Royal Municipal service Solutions life of IPS system. Royal can Municipal service Solutions following applications: CIOD PVC installed today will supply clean, pure and essential water Potable to future water generations. systems Irrigation piping Royal Municipal Solutions CIOD PVC can Transmission service following applications: Sewer force mains Stormwater Municipal watermains disposal Mechanical Industrial process piping lines Irrigation piping Royal Sewer Municipal force Solutions mains IPS shall be manufactured with iron outside diameters and certified to CSA B137.3 Standard Rigid Royal Polyvinyl Municipal Chloride Solutions (PVC) CIOD PVC for is Applications manufactured and with conform Cast to Iron all Outside requirements Diameter (CIOD) of ASTM and factory-installed D2241, Poly Vinyl Double Chloride Seal Locked-In (PVC) (DSLI ) -Rated gaskets in (SDR bell. Series). Our pressure is designed to withstand internal pressures typically encountered in transmission and distribution water mains. Our CIOD PVC is also available with factory-installed end caps to prevent dirt and debris from getting inside. Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality Availability products. Our state-of--art extrusion equipment and computerized material handling Royal system Municipal ensure Solutions consistency. CIOD Our PVC quality control is testing available guarantees in 4 to 24 that diameters and you 20 install lengths. will outperform with diameters application. 4 to 12 is available with Dimension Ratios (DR) of 14, 18 and 25, ( Class In Royal of 305 Municipal psi, 235 Solutions psi and 165 extrusion psi, respectively). facilities, each with operator diameters is responsible greater than for 12 quality. is available is with continually Dimension tested Ratios in our (DR) quality of 18 control and 25, laboratory Rating to ensure 235 conformance psi and 165 with psi, respectively. CSA requirements. No enters our yard without seal of Fittings approval from our quality control team. Royal Installation Municipal Solutions carries a complete line of fabricated fittings, C Series, to complement our. Royal Our Municipal fabricated Solutions fittings IPS shall pressure conform to AWWA is cost C900 effective and to C905 install Standards. compared to traditional products. Joint assembly can be handled in We trench also with carry minimal a line manpower. of CIOD PVC fittings, N Series, which is not pressure rated. Quality C & N Series Royal Building Products is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will perform in application. 82
CIOD IPS PVC PVC Gasketed Specification Joining Gasketed 4 Clean - 12" bell and and Fittings spigot of all debris. Lubricant must be applied to spigot end, it is recommend Royal to put Municipal lubricant Solutions on CIOD bell end PVC as well. The and lubricant fabricated should fittings be with non-toxic, diameters water-soluble from 4 to 12 shall lubricant be which third is party listed certified by National to CSA Sanitation B137.3 Standard, Foundation Rigid (NSF). Polyvinyl The s Chloride are n (PVC) placed in for straight alignment Applications and and pushed conform to to insertion AWWA C900 line Standard, marked on Polyvinyl spigot Chloride end of (PVC). Royal's and factory-installed Fabricated Fittings, gaskets 4 eliminate through 12 problems for Water Distribution. of rolling or fish The mouthing. shall have Care a should Dimension be taken Ratio (DR) to avoid of 14, over 18 insertion and 25 with into bell Class beyond of 305 psi, spigot 235 psi insertion and 165 line. psi, respectively. Fabricated fittings shall conform to AWWA C900 and C905 Standards. 14" and Larger Diameter and Fittings Royal Municipal Solutions CIOD PVC and fabricated fittings with diameters from 14 and greater, shall be third party certified to CSA B137.3 Standard, Rigid Polyvinyl Chloride (PVC) for Applications and conform to AWWA C905 Standard, Polyvinyl Chloride (PVC) and Fabricated Fittings, 14 through 48 for Water Transmission and Distribution. The shall have a Dimension Ratio (DR) of 18 and 25 with Rating of 235 psi and 165 psi, respectively. Installation Color Coding Royal Municipal Solutions CIOD IPS Series PVC pressure is cost is color effective coded white. to install compared to or products. Joint assembly can be handled in trench with minimal manpower. The can be easily field cut and beveled. Our capped helps prevent contamination of inside of which reduces costly delays in cleaning out. Joining Clean bell and spigot of all debris. Lubricant must be applied to spigot end and gasket. The s are n placed in straight alignment and pushed to insertion line by hand or by bar and block Design assembly Advantages marked on spigot end of. Our Double Seal Locked-In (DSLI ) factory-installed There are many advantages gaskets eliminate for using our problems IPS Series of rolling pressure or. fish mouthing. Our is Care corrosion should proof, be taken has to a avoid smooth over bore insertion and is not into affected by ultra bell beyond violet aging spigot or biological insertion attack. line. The same pure water that enters leaves. Color Coding All Corrosion Royal Municipal Proof Solutions CIOD PVC and fittings are color coded blue. One of problems associated with a potable Lubricant water system using conventional materials is corrosion. Royal IPS pressure is essentially Royal inert Municipal and non-conductive, Solutions CIOD leaving PVC it immune to should electrolytic be assembled corrosion. with Acidic non-toxic, and alkaline water-soluble soils have no effect joint on lubricant Royal IPS which Series is pressure listed by. National Sanitation Foundation (NSF-61). The interior wall of PVC is very smooth with a Certification Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, Royal maintains Municipal pressure Solutions and CIOD excellent PVC water quality is throughout third party, certified life of by CSA, system and manufactured as compared to meet conventional specifications materials. defined in CSA B137.3, Factory Mutual (FM), NSF-14 and AWWA C900 C905. 9 3
CIOD IPS PVC PVC Gasketed Servicing many different water systems and applications About IPS Royal Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings of 250, 200, and 160 psi respectively. Corrosion Royal Municipal Proof Solutions IPS pressure is available in 2 ½ to 16 diameters in 20' lengths. One of problems associated with a potable water Royal system Municipal using Solutions conventional IPS materials can is corrosion. service Royal following Seal applications: CIOD PVC pressure is essentially inert and non-conductive, leaving it immune Potable to water electrolytic systems corrosion. Acidic and alkaline Irrigation soils piping have no effect on Royal Municipal Solutions Transmission CIOD PVC. Sewer force mains Smooth Bore Stormwater disposal The Mechanical interior wall piping of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC Royal piping Municipal systems. Solutions This factor IPS reduces head shall loss, be maintains manufactured pressure with iron and excellent outside water diameters quality throughout and certified to life CSA of B137.3 system as Standard compared Rigid to conventional Polyvinyl Chloride materials. (PVC) for Applications and conform to all requirements Effects of ASTM from D2241, Ultra-Violet Poly Vinyl Aging Chloride (PVC) -Rated (SDR Series). PVC has been tested for exposure to ultra-violet radiation from sunlight for two years. After two years of exposure under some of worst conditions in North America, tensile strength, impact strength and stiffness were tested. The results showed that effects of ultra-violet radiation on PVC were considered negligible. Biological Availability Attack The (All CSA performance certified with of PVC exception of SDR in 17) severe environments has been studied since 1950's. These SDR 26: studies 2½, 3, have 4, 6, 8, found 10, 12, that 14, PVC 16 will not deteriorate SDR 21: 3, 4, or 6, breakdown 8, 10, 12, 14, under 16 biological attack from SDR 17: micro 2½, and 3, 4, 6, macro-organisms. 8, 10, 12 Investigations have not documented a single case where buried PVC Product has Quality suffered degradation or deterioration due to biological attack. Royal Municipal Solutions is recognized for its high PVC quality Material products. Our state-of--art extrusion equipment and computerized material handling The system PVC ensure material consistency. used in Our manufacture quality control of our testing meets guarantees PVC cell classification that 12454 you install as defined will by outperform ASTM D1784 application. and has a Hydrostatic Design Basis (HDB) of 4,000 psi at 73 F. In Royal Municipal Solutions extrusion facilities, Quality each operator Control is responsible and Assurance for quality. is continually tested in our quality control laboratory Our to ensure undergoes conformance extensive with CSA testing requirements. and inspection No in our manufacturing enters our yard facilities. without The following seal testing of assures approval outstanding from our quality product control quality. team. Effects Installation of Temperature The working pressure rating of CIOD is reduced when Royal Municipal temperature Solutions of a IPS line pressure exceeds is 73 F. cost The effective table to below install shows compared reduction to traditional factors that need products. to be applied Joint assembly to working can be pressure handled rating for se trench situations. with minimal manpower. Maximum Service Temperature F 80 90 100 110 120 130 140 De-rating Factor 0.88 0.75 0.62 0.50 0.40 0.30 0.22 10 2
CIOD IPS PVC PVC Gasketed Extrusion Joining Gasketed Quality Test Specimens Clean bell are and tested spigot in of accordance all debris. with Lubricant ASTM D2152. must be The applied to will not spigot flake end, or it disintegrate recommend after being to put immersed lubricant on in anhydrous bell end acetone as well. for The 20 minutes. lubricant should be non-toxic, water-soluble lubricant which is listed by National Sanitation Impact Foundation Resistance (NSF). The Test s are n placed in straight alignment and pushed to insertion line Samples marked on of spigot to be tested end of for low. temperature Royal's impact factory-installed resistance are gaskets conditioned eliminate 32 F ± problems 3.6 F for a of period rolling of or not fish less mouthing. than 16 hours. Care After should conditioning, be taken five to avoid samples over are insertion tested in into accordance with bell beyond values shown spigot in insertion table below. line. There shall be no evidence of shattering, cracking or splitting when is tested in accordance with CSA B137.0 and B137.3 and AWWA requirements. Nominal Size in. 4 6 8 10 12 14 16 18 20 24 Class 165 235 4-12 diameter Dimension Ratio DR 25 DR 18 Impact Force ft-lb. 99.6 118.0 129.1 140.1 151.2 166.0 177.0 199.1 221.3 221.3 Hydrostatic Sustained Test is pressure tested at two times its pressure rating for AWWA C900/C905. The tables below show required testing data: 305 DR 14 Hydrostatic 350 psi 500 psi 650 psi Flattening Color Coding Test Three Royal specimens Municipal Solutions of, IPS each Series about 2" long are flattened is color coded between white. parallel plates in a suitable press until distance between plates is 5% of original outside diameter of, or walls of touch, whichever occurs first. The rate of loading shall be uniform and such that compression is completed within 2 to 5 minutes. The specimens are examined for evidence of splitting, cracking or breaking. This test methodology is in accordance with CSA B137.3 and AWWA requirements. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters leaves. Hydrostatic Corrosion Proof Proof Test Each One of length of problems is subjected associated to with a Hydrostatic a potable Proof water system Test. This using test conventional is conducted materials on is manufacturing corrosion. Royal line. IPS It is pressure a short term is pressure essentially test with inert a and 5-second non-conductive, duration at leaving pressure it immune listed to below: electrolytic corrosion. Acidic and alkaline soils have no effect on Royal 4-12 IPS Series diameter pressure. Class Dimension Ratio Hydrostatic The interior wall of PVC is very smooth with a Hazen-Williams 165 C-factor DR 25 of 150 for 330 psi design of PVC piping 235systems. This DR 18factor reduces 470 psi head loss, maintains 305pressure and DR 14excellent water 610 psi quality throughout life of system as compared to Product conventional Properties materials. Our is corrosion resistant, durable and cost effective. It has a smooth bore and is not affected by ultra violet aging or biological attack. 11 3
CIOD IPS PVC Gasketed Servicing many different water systems and applications About IPS Class Royal (Dimension Municipal Ratio) Solutions IPS in. pressure is manufactured 305 psi (DR 14) with Iron 4Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings of 250, 200, and 160 psi respectively. Royal 235 Municipal psi (DR 18) Solutions IPS pressure is available in 2 ½ to 16 diameters in 20' lengths. Royal Municipal Solutions IPS can service following applications: Potable water systems Irrigation piping Transmission Sewer force mains Stormwater disposal Mechanical piping Nominal Size Royal Municipal Solutions IPS shall be manufactured with iron outside diameters and certified Class to CSA B137.3 Nominal SizeStandard Rigid Polyvinyl (Dimension Chloride Ratio) (PVC) in. for Applications 235 psi (DR and 18) conform to 14 all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). 4-12 Dimensions Average Inside Diameter in. 4.077 Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 0.362 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application. In Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually tested in our quality control laboratory to ensure conformance with CSA requirements. No enters our yard without seal of approval from our quality control team. Installation Average Wall Thickness in. Average Outside Diameter in. 4.801 6 5.855 0.522 6.899 8 7.684 0.684 9.052 10 9.422 0.839 11.100 12 11.202 0.999 13.200 4 4.239 0.281 4.801 6 6.087 0.406 6.899 8 7.990 0.531 9.052 10 9.794 0.653 11.100 12 11.646 0.777 13.200 165 psi (DR 25) 4 4.395 0.203 4.801 6 6.317 0.291 6.899 8 8.286 0.383 9.052 10 10.160 0.470 11.100 12 12.082 0.559 13.200 14 and larger Dimensions Average Inside Diameter in. 13.496 Royal Municipal Solutions IPS pressure is cost effective to Average install Wall Thickness compared Average to traditional Outside Diameter products. Joint assembly in. can be handled in. in trench with minimal manpower. 0.901 15.298 16 15.351 1.025 17.401 18 17.206 1.147 19.500 20 19.056 1.271 21.598 24 22.773 1.513 25.799 165 psi (DR 25) 14 14.000 0.649 15.298 16 15.925 0.738 17.401 18 17.848 0.826 19.500 20 19.764 0.917 21.598 24 23.611 1.094 25.799 122
Bulldog IPS PVC PVC Gasketed Integral Joint Restraint System Joining Gasketed An ideal choice for municipal pressure applications About Clean bell Bulldog and spigot Integral of all debris. Joint Lubricant Restraint System must be applied to spigot end, it is recommend to put lubricant on bell end as well. The The lubricant Bulldog should Integral be Joint non-toxic, Restraint water-soluble System from Royal lubricant Building which Products, is listed by Municipal National Solutions Sanitation is a unique Foundation internally (NSF). built-in The s joint are restraint n placed system in for PVC straight pressure alignment. and It can pushed be used to in a insertion wide range line of municipal marked on applications. spigot Simple end of and easy. to Royal's install, this factory-installed offering eliminates gaskets eliminate most common problems associated of rolling or with fish external mouthing. joint Care restraint should devices. be taken to avoid over insertion into bell beyond Royal spigot Building insertion Products, line. Municipal Solutions Bulldog Integral Joint Restraint System is revolutionizing how gasketed bell and spigot PVC is restrained in today s municipal water systems. The restraining mechanism consists of an AquaArmor protected casing that sits adjacent to Rieber gasket in bell. The casing is built into bell during belling and a gripper ring manually inserted into casing after has been hydro-tested. All of se components are installed on production line in plant. For Contractor and Municipal engineer, BullDog Integral Joint Restraint System provides peace-of-mind y require for ir municipal water applications. Available in 6-12 diameters, DR 18. Color When in Coding field, installers can assemble joint by simply pushing spigot into bell of Royal. Municipal Solutions IPS Series is color coded white. Once is put into service, hydrostatic pressure will cause backward movement of spigot, at which point gripper ring will become evenly wedged into wall of spigot. The full engagement of restraint mechanism does not allow for withdrawal. The location of restraint in bell does not affect functionality of Rieber gasket in any way. The Integral Joint Restraint System Value Proposition Design Advantages Advantages of Integral Joint Restraint There System are include: many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth Durable bore and The is system not affected prevents by surface ultra violet damage aging or biological and weakening attack. The of same pure PVC water that surface enters commonly leaves caused. by manual tightening of external restraint devices. Corrosion Better results Proof first time The Integral Joint Restraint System eliminates time, One cost of and human problems error associated that can be with associated a potable water with system installing using external conventional joint restraint materials devices. is corrosion. Royal IPS pressure is essentially inert Cost-effective and non-conductive, and efficient leaving The it immune restraint to electrolytic located corrosion. in Acidic bell and allows alkaline for soils faster have no effect installations Royal without IPS Series pressure need for. special equipment. The interior wall of PVC is very smooth with a Hazen-Williams Longer product C-factor lifecycle of 150 for Because design of PVC Integral piping systems. Joint Restraint This factor System reduces is corrosion head loss, maintains resistant pressure it can easily and outlast excellent or water systems. quality throughout The internal life design of has system minimal as components compared to conventional exposed to materials. elements when compared to external joint restraint systems. 3 13
Bulldog IPS PVC PVC Gasketed Integral Joint Restraint System Servicing many different water systems and applications About IPS Royal Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) diameters and is available with factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings Assembly of 250, 200, Bulldog and 160 psi respectively. Royal Municipal Solutions IPS pressure is While available Bulldog in 2 ½ to does 16 diameters have a Rieber in 20' gasket, lengths. assembly of this type of joint is different from Royal C900/C905 Royal Municipal bell and Solutions spigot. IPS can service following applications: 1. Clean bell thoroughly, make sure grip ring, Potable gasket water and systems spigot are free of any foreign material Irrigation before piping assembling. 2. Transmission Lubrication is also very important. Only lubricate Sewer force Gasket mains bell. Do not lubricate Bulldog Stormwater grip ring disposal or spigot of. Lube can be applied Mechanical sparingly piping to chamfer or bevel of. 3. Royal Joint Municipal Alignment Solutions is critically IPS important for shall Bulldog. be manufactured The must with be iron in straight outside alignment. diameters Misaligned and certified requires to CSA a much B137.3 higher Standard force to Rigid complete Polyvinyl assembly. Chloride Properly (PVC) aligned, for Bulldog joint Applications can be and assembled conform manually to all using requirements a prybar, come-along of ASTM or D2241, Eagle Claw Poly tool. Vinyl Chloride (PVC) -Rated (SDR Series). 4. Once aligned, a force pushes chamfer through bell lip and bevel enters grip ring. By slowly applying force bevel will center grip ring inside casing and grip ring will expand slightly. Certification 5. The Availability grip ring is pushed to back of casing and butts up against back of casing. The (All spigot CSA n certified moves with on to exception lip of of Rieber SDR 17) gasket until it comes into contact with gasket. SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 6. The 21: spigot 3, 4, 6, continues 8, 10, 12, 14, past 16 gasket until SDR first 17: insertion 2½, 3, line 4, 6, is 8, past 10, 12 lip of bell. The second insertion line should still be visible in front of Product bell lip. Quality For Royal Open-cut Municipal Bulldog Solutions installations, is recognized an initial for pressurization quality will products. set joints Our and state-of--art may cause some extrusion minor its high expansion equipment of and computerized system that will material require handling makeup water system prior ensure to performing consistency. actual Our pressure quality control test. It is testing a good guarantees idea to pressurize that system you up install to test will pressure outperform for a period application. of one (1) hour, n remove pressure and add any makeup water before beginning In Royal Municipal actual final Solutions pressure extrusion test. facilities, each operator is responsible for quality. is Assembly continually of tested joint our can, quality under control certain laboratory circumstances, to ensure cause conformance over-insertion with CSA requirements. of previously No assembled enters joints. our Backfilling yard without prior seal to joint of assembly approval from can our prevent quality over-insertion control team. of previous joints. Also, embedment material can be used to center load and prevent movement. Installation For Royal Directional Municipal Solutions drilling applications, IPS pressure Bulldog is cost Joints effective must to be install set prior compared to being to traditional pulled into bore. products. The joint Joint is set assembly by applying can be a back handled pressure in of 2 trench to 3 times with minimal assembly manpower. force used to put toger. When using Bulldog in a directional drilling application, please first consult with Royal Technical Team for additional guidance. Bulldog utilizes a patented Double Seal Locked-In (DSLI ) gasket system. The Integral Joint Restraint System is certified to CSA B137.3, as well as meets ASTM F1674 Standard Test Method for Joint Restraint Products for use with PVC. 14 2
Cobra IPS PVC Lock PVC HDD Gasketed Solutions (Joint Restraint) A Joining high strength Gasketed and versatile joint restraint system for municipal installations Clean bell and spigot of all debris. Lubricant A must Revolutionary be applied to Joint spigot Restraint end, it is Solution recommend Cobra to put Lock lubricant Horizontal on direction bell end drilling as well. (HDD) The Solutions lubricant from should Royal be non-toxic, Building Products, water-soluble is a non-metallic lubricant which PVC is joint listed restraint by National system Sanitation for use in a wide Foundation range of (NSF). municipal The applications. s are n Easy placed to install and straight handle, alignment this and unique pushed offering to reduces insertion labor line requirements, PVC marked on DWV speeds spigot end installation of. time Royal's and minimizes factory-installed disruptions gaskets to local eliminate communities. problems of rolling or & fish Fittings mouthing. Care should be taken to avoid over insertion into bell beyond spigot insertion line. Potential applications for Cobra Lock HDD Solutions include: Municipal water systems Horizontal direction drilling (HDD Trenchless) Fire protection systems Force main sewer systems Gravity sewer systems Joint restraints for fittings in open cut situations Locations where soils cannot support concrete thrust blocks Congested utility corridors Regions where seismic action is a concern Inside casings Color Coding Royal Municipal Solutions IPS Series is color coded white. About Cobra Lock HDD Solution This easily installed and flexible system consists of a CIOD PVC C900 pressure, a coupling and two locking splines. The pressure and coupling have precision-machined grooves for easy alignment when is inserted into coupling. The Design coupling s Advantages factory-installed o-ring gaskets provide a hydraulic pressure seal. There are many advantages for using our IPS Series The pressure rmoplastic. Our nylon spline is corrosion is n inserted proof, has into a smooth groove bore creating and is not a full affected 360 restraining by ultra violet connection. or biological This high attack. strength The connection same pure water guarantees that enters even aging load distribution leaves around. entire joint when pulling into position. Corrosion Proof One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality throughout life of system as compared to conventional materials. 15 3
IPS PVC Cobra Lock PVC Gasketed HDD Solutions (Joint Restraint) Servicing many different water systems and applications The Cobra Lock HDD Solution benefits About include: IPS Easy to assemble The machined grooves Royal enable Municipal easy alignment Solutions and IPS precision. pressure is manufactured with Iron Size (IPS) diameters and Reduces is available costs with factory-installed Cobra Lock Double HDD Seal Locked-In eliminates (DSLI ) costly gaskets concrete in thrust bells. blocks and Our is IPS also pressure ideal for installing is in offered congested in Standard areas. Dimension Ratios (SDR) 17, 21, 26, with Ratings Cost-effective of 250, 200, and and efficient 160 psi The respectively. ease of Royal handling Municipal and Solutions lighter weight IPS pressure means faster is available installations 2 ½ without to 16 diameters need in 20' for lengths. special equipment. The system also reduces need Royal to Municipal lay out long Solutions lengths IPS of for HDD can service applications. following applications: Potable Choices water to suit systems every need - Cobra Lock HDD is available in 4 to 12 in Class Irrigation 235 (DR 18) piping in 20-foot lengths. Transmission Sewer Longer force product mainslifecycle Because Cobra Stormwater Lock HDD disposal is completely non-metallic and corrosion resistant, it can easily Mechanical outperform piping metal systems. Royal Impact Municipal resistant Solutions The IPS ruggedness of shall be manufactured system means with less iron damage and outside waste diameters on and job certified site. to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications Improved and performance conform to all PVC construction requirements of provides ASTM D2241, a larger Poly inside Vinyl diameter Chloride versus (PVC) PE -Rated for comparable (SDR Series). products, while joint achieves full strength in all wear conditions. (No fusion required) Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Tapping Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment Cobra Lock and HDD computerized has CIOD material dimensions handling system refore ensure uses consistency. same procedure Our quality for installing control testing service connections guarantees that as on regular bell you and install spigot will outperform PVC pressure. application. Service connections are tapped through direct tapping, service clamps or saddles. In Remember, Royal Municipal do not install Solutions service extrusion taps of any facilities, kind each into bent operator. Refer is responsible to Royal for PVC quality. is continually and Fittings tested Installation in our quality Guide control or laboratory Uni-Bell to Handbook ensure conformance of PVC with for CSA complete requirements. details on No tapping enters pressure our. yard without seal of approval from our quality control team. Installation Hydrostatic Design Basis Royal The PVC Municipal compound Solutions used in IPS pressure extrusion of is Cobra cost effective Lock has to a Hydrostatic install compared Design to Basis traditional of 4,000 psi products. for water at Joint 73 F. assembly can be handled in trench with minimal manpower. Certification Cobra Lock HDD is certified to CSA B137.3, Factory Mutual (FM), NSF-61 and ULC Standards, as well as meets performance requirements of AWWA C900. The PVC material used in manufacture of our meets PVC cell classification 12454 as specified in ASTM D1784. For special request applications, Cobra Lock HDD is also available as a non-certified Class 305 (DR 14) system. 16 2
Cobra IPS PVC Lock PVC HDD Gasketed Solutions (Joint Restraint) Joining Gasketed Color Coding Dimensions of and Coupling - Class 235 (DR 18) Clean bell and spigot of all debris. Lubricant Royal Municipal Solutions IPS Series must be applied to spigot end, it is recommend is color coded white. to put lubricant on bell end as well. The lubricant should be non-toxic, water-soluble lubricant which is listed by National Sanitation Foundation (NSF). End The s are n Coupling placed in Coupling Detail straight alignment and pushed to insertion line marked on spigot end of. Royal's factory-installed gaskets eliminate problems of rolling or fish mouthing. Care should be taken to avoid over insertion into bell beyond spigot insertion line. Maximum Pulling Forces: The pulling force used to pull line into place shall not exceed pulling forces shown in table below: Nominal Size in. 4 6 8 10 12 Tightest Bending 6,700 9,000 18,000 25,600 26,400 Maximum Pulling Force Class 235 (DR 18) Straight (No bending) 8,200 12,800 25,200 35,200 41,100 Avg. Avg. Design Advantages Nominal Avg. Outside Avg. Wall Length of Avg. Avg. Outside Size Diameter Thickness (t) Chamfer (P) Insertion Groove Coupling Diameter (ODP) in. in. Length (LG) Width (GP) Length (LC) Coupling (ODC) in. in. in. Class 235 Minimum 4 4.80 0.28 0.26 3.00 0.38 8.25 5.96 0.13 6 6.90 0.41 0.26 3.00 0.38 8.25 8.37 0.13 8 9.05 0.53 0.30 3.16 0.50 10.5 10.95 0.14 10 11.1 0.65 0.61 3.50 0.50 11.13 13.36 0.21 12 13.2 0.78 0.61 3.50 0.50 12.0 15.84 0.21 There in. are many in. advantages in. for using our IPS Series Minimum Maximum pressure. Our is corrosion proof, has a 0.13 smooth bore and is not affected by ultra violet aging 0.13 or biological attack. The same pure water that enters leaves. Corrosion Proof One of problems associated with a potable water system DR using 18 Installation conventional Curvature: materials is corrosion. The line shall Royal not be IPS bent pressure to a radius less than shown is essentially in table below: inert and non-conductive, leaving it immune to electrolytic Nominal corrosion. Acidic and alkaline Minimum soils have no effect on Royal IPS Series pressure. Size in. Radius of Curvature ft. The interior wall of PVC is very smooth with a 4 100 Hazen-Williams C-factor of 150 for design of PVC piping 6 systems. This factor reduces 150 head loss, maintains 8pressure and excellent 200water quality throughout 10 life of system as 250compared to conventional materials. 12 Groove Depth (D) 300 0.15 0.21 0.21 1 17 3
PVC IPS PVC Gasketed SDR Gasketed 26 & 35 Sewer Storm Servicing and many Sanitary different water for use systems with Gasketed and applications Sewer Fittings About IPS Gasketed Sewer Royal Municipal Solutions IPS pressure is Royal manufactured Municipal with Solutions Iron Gasketed Size (IPS) Sewer diameters, with and is our available specially with designed factory-installed Double Seal Double Locked-In Seal (DSLI ) Locked-In gasket, (DSLI ) is an gaskets extremely in durable bells. with a leak proof joint. The combination of chemical resistance, Our IPS pressure long term strength is offered and high in Standard stiffness account Dimension for Ratios why PVC (SDR) is 17, 21, most 26, with popular material Ratings for of sanitary 250, 200, and and storm 160 sewer psi applications. respectively. Royal Municipal Solutions IPS pressure is Gasketed available in Sewer 2 ½ to 16 can diameters service in 20' lengths. following applications: Royal Municipal Solutions IPS can service Gravity storm following and applications: sanitary lines Gravity industrial lines Private Potable drain water connections systems Irrigation piping Our Transmission Gasketed Sewer is available in Standard Dimension Ratios (SDR) 26 and 35 in following sizes: Sewer SDR force 26 in mains 4 to 18", SDR 35 in 4 to 27 and in 14' Stormwater lengths. The disposal gasket is a Double Seal Locked-In (DSLI ) Mechanical gasket piping that is installed during manufacturing process. Royal Municipal Solutions offers Royal Municipal a complete Solutions line of IPS fabricated and injection shall be molded manufactured fittings with to complement iron our outside Gasketed diameters Sewer. and certified to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Royal Applications Municipal and Solutions conform Gasketed to all Sewer requirements shall be of manufactured ASTM D2241, with Poly a nominal Vinyl size Chloride of 4 to (PVC) 27 and -Rated with Standard Dimension (SDR Series). Ratios (SDR) 26, or 35, and shall be certified to requirements of ASTM D3034, Type PSM Poly Vinyl Chloride (PVC) Sewer and Fittings and F679, Poly Vinyl Chloride (PVC) Large-Diameter Plastic Gravity Sewer and Fittings and CSA B182.2 (PVC) Sewer and Fittings PSM Type. Royal Availability Building Products, Municipal Solutions is recognized for its high quality products. Our state-of--art (All CSA certified with extrusion exception equipment of SDR 17) and computerized material handling system ensure consistency. SDR 26: 2½, Our 3, 4, quality 6, 8, 10, control 12, 14, testing 16 guarantees that SDR 21: 3, 4, 6, 8, you 10, install 12, 14, 16 will outperform application. SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application. In Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually Installation tested in our quality control laboratory to ensure conformance with CSA requirements. No Royal enters Municipal our Solutions yard without Gasketed Sewer seal of approval weighs a from fraction our quality of control weight of team. traditional products, refore handling and installation costs are reduced substantially. Our can be easily cut Installation in field and joint assembly can be handled in Royal trench Municipal without Solutions using heavy IPS pressure equipment. is cost effective to install compared to traditional products. Joint assembly can be handled in trench with minimal manpower. 18 2
PVC IPS PVC Gasketed SDR Gasketed 26 & 35 Sewer Color Joining Coding Gasketed Royal Clean Municipal bell and Solutions spigot SDR of all 26 debris. and SDR Lubricant 35 is must color be coded applied green. to Fabricated spigot end, fittings is recommend are green or white, to put and lubricant injection on molded bell fittings end are as white. well. The lubricant should be non-toxic, water-soluble Joining lubricant which is listed by National Sanitation Foundation (NSF). The s are n placed in Both straight bell alignment and spigot and shall pushed be to clean insertion of all debris. line Lubricant marked on must only spigot be applied end of to. spigot Royal's end of factory-installed (do not lubricate gaskets eliminate gasket). The problems s are n of rolling placed or in fish straight mouthing. alignment. Care should Push be taken spigot into to avoid bell over to insertion insertion into line marked bell on beyond. spigot assembly insertion can be line. completed by hand using a bar and block, lever pullers or hydraulic jacks. Royal's factory-installed gaskets eliminate problems of rolling or fish mouthing. Care should be taken to avoid over insertion into bell beyond spigot insertion line. Lubricant Royal Municipal Solutions Gasketed Sewer should be assembled with non-toxic, water-soluble lubricant which is listed by National Sanitation Foundation (NSF). Color Fittings Coding Royal Municipal Solutions carries IPS Series a complete line of is fabricated color coded and white. injection molded fittings to complement our Gasketed Sewer. Our injection molded fittings are triple certified to CSA, NSF and UPC. Fabricated Fittings Fabricated fittings shall be manufactured with a nominal size of 4 to 36 from SDR 26 or SDR 35 and shall conform to requirements of ASTM F1336 Poly Vinyl Chloride (PVC) Gasketed Sewer Fittings. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters H Series / SDR 26 G Series / SDR 35 leaves. Injection Corrosion Molded Proof Fittings Our One gasketed of problems H & G Series associated injection with molded a potable sewer fittings water system are light using weight conventional and easy to handle. materials They is are corrosion. available Royal in 4 IPS to pressure 12" diameters is and essentially have a Standard inert and Dimension non-conductive, Ratio (SDR) leaving of 26 it immune or 35. Our to injection electrolytic molded corrosion. fittings Acidic are and certified alkaline by soils NSF have and UPC no effect to meet on Royal requirements IPS Series pressure of ASTM. D3034 and F1336 Standards and are CSA certified to CSA B182.1 The interior and/or wall B182.2 of PVC Standards. is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality Certification throughout life of system as compared to Royal Municipal Solutions Gasketed SDR 35 and SDR 26 conventional Sewer is third materials. party tested, certified by CSA, and manufactured to meet specifications defined in ASTM D3034, ASTM F679 and CSA B182.2. 19 3
PVC IPS PVC Gasketed SDR Gasketed 26 & 35 Sewer Benefits to Using Gasketed Sewer Servicing many different water systems and applications There About are IPS many advantages for using our Gasketed Sewer. Our is corrosion resistant, durable and Royal cost Municipal effective. Solutions IPS pressure is manufactured with Iron Size (IPS) diameters Toughness and is available and with Durability factory-installed Double Seal Locked-In (DSLI ) gaskets in bells. Gasketed Sewer is both tough and resilient, this Our will IPS not pressure allow root penetration is offered and in will Standard not be damaged Dimension by Ratios impacts (SDR) 17, associated 21, 26, with with normal field Ratings handling. of 250, Its 200, resistance and 160 to abrasion, psi respectively. scouring and Royal gouging Municipal is superior Solutions to IPS that pressure of or is materials. available in Gasketed 2 ½ to 16 Sewer diameters in 20' is lengths. corrosion resistant and not affected by sewer gases, chemicals and Royal hydrogen Municipal sulphide Solutions acids IPS normally found can in domestic service sewer following effluent applications: or legally discharged industrial fluids. Potable water systems Smooth Irrigation Interior piping Gasketed Transmission Sewer has smooth interior walls with a Manning's Sewer force coefficient mains "n" of 0.009. The resulting higher Stormwater flow rates disposal allow for usage of smaller diameter Mechanical piping and flatter grades than would be possible with or materials. Royal Municipal Solutions IPS shall be Abrasion manufactured with iron outside diameters and certified to CSA B137.3 Standard Rigid Based Polyvinyl upon Chloride years of (PVC) experience, PVC for has proven Applications to have and exceptional conform to resistance all requirements to abrasion. Studies of ASTM in D2241, Europe Poly and Vinyl North Chloride America (PVC) have established -Rated PVC 's (SDR abrasion Series). resistance. While testing methods have varied substantially, results have been consistent. The nature and resiliency of PVC cause it to gradually erode over a broad area, rar than develop characteristic localized pitting and rapid failure of most or piping materials. System Availability Integrity (All Gasketed CSA certified Sewer, with when exception properly of installed, SDR 17) helps to eliminate infiltration and leakage associated with SDR sewer 26: 2½, system. 3, 4, 6, Gasketed 8, 10, 12, Sewer 14, 16 joints are SDR tested 21: for 3, joint 4, 6, 8, tightness 10, 12, 14, up 16 to 50 psi hydrostatic pressure. Our water tight joints help to eliminate SDR costly 17: extraneous 2½, 3, 4, 6, flows 8, 10, entering 12 sewer system and contamination from leakage of sewer Product systems. Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application. In Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually tested in our quality control laboratory to ensure conformance with CSA requirements. No enters our yard without seal of approval Biological from Attack our quality control team. The performance of PVC in severe Installation environments has been studied since 1950's. PVC will not deteriorate or break down under Royal biological Municipal attack Solutions from micro IPS and pressure macro-organisms. cost effective There has to not install been compared a single documented to traditional case in products. which buried Joint PVC assembly products can be handled have suffered in trench degradation with minimal or deterioration manpower. due to biological attack. Product Quality In Royal's extrusion facilities, each operator is responsible for quality. Our operators check wall thickness and outside diameter of every length of produced. Every two hours, random samples are cut from production line and sent to our quality control laboratory for testing in accordance with CSA and ASTM requirements. No enters our yard without seal of approval from our quality control team. 2 20
PVC IPS PVC Gasketed SDR Gasketed 26 & 35 Sewer PVC Joining Material Gasketed The Clean PVC material bell and used spigot in of all manufacture debris. Lubricant of our must meets be applied physical to spigot properties end, it of is PVC recommend cell class 12364 to put as lubricant specified on in ASTM bell D1784. end as well. The lubricant should be non-toxic, water-soluble Quality lubricant Control which is listed and by Assurance National Sanitation Foundation (NSF). The s are n placed in Our straight Gasketed alignment Sewer and pushed undergoes to insertion extensive line testing marked on and inspection spigot end in of our manufacturing. Royal's facilities. factory-installed The following gaskets testing eliminate assures outstanding problems product of rolling quality. or fish mouthing. Care should be taken to avoid over insertion into bell beyond Extrusion spigot insertion Quality line. Test Specimens shall be tested in accordance with ASTM D2152. The will not flake or disintegrate after being immersed in anhydrous acetone for 20 minutes. Joint Tightness Test Elastomeric gasket joints made for and fittings exceed requirements of ASTM D3212, with internal hydrostatic pressure tested to 50 psi. Color Compression Coding Test Royal Three Municipal specimens Solutions of, IPS each Series about 2" long are is flattened color coded between white. parallel plates in a suitable press until distance between plates is 40% of original outside diameter of. The rate of loading is uniform and compression is completed within 2 to 5 minutes. Upon removal of load, specimens are examined for evidence of splitting, cracking or breaking. This test methodology is in accordance with ASTM D3034 and CSA B182.2. Design Advantages There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and is not affected by ultra violet aging or biological attack. The same pure water that enters leaves. Corrosion Impact Resistance Proof Test One Samples of of problems to be associated tested for low with temperature a potable water impact system resistance using are conventional conditioned at 32 F materials ±3.6 F is corrosion. for a period Royal of at least IPS pressure 16 hours. After is conditioning, essentially inert five samples and non-conductive, are tested. There leaving shall be it no immune evidence to electrolytic of shattering, corrosion. cracking Acidic or splitting and alkaline of wall soils when have no effect is on tested Royal in IPS accordance Series pressure with ASTM. D3034 and CSA B182.2. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping Stiffness systems. This factor reduces head loss, maintains The minimum pressure stiffness and excellent for SDR 26 water shall quality be throughout 115 psi, and for life SDR of 35, system 46 psi, as when compared tested to at conventional 5% deflection in accordance materials. with ASTM D2412. 3 21
IPS PVC PVC Gasketed Gasketed SDR 26 & 35 Sewer Servicing many different water systems and applications About IPS SDR Royal Municipal Reaction Solutions (E'), psi IPS pressure is manufactured with Iron Size (IPS) diameters 50 1.7 9.3 5.1 6.7 8.4 8.4 and is available with factory-installed Double Seal 200 0.9 4.8 2.6 3.5 4.4 4.4 Locked-In (DSLI ) gaskets in bells. SDR 35 400 0.5 3.0 1.6 2.1 2.7 2.7 Our IPS pressure is offered in Standard 1000 0.3 1.4 0.7 1.0 1.2 1.2 Dimension Ratios (SDR) 17, 21, 26, with 2000 0.1 0.7 0.4 0.5 0.7 0.7 Ratings of 250, 200, and 160 psi respectively. 50 0.8 4.6 2.5 3.3 4.1 4.1 Royal Municipal Solutions IPS pressure is 0.6 available in 2 ½ 200 3.1 1.7 2.3 2.8 2.8 to 16 diameters in 20' lengths. SDR 26 Royal Municipal 1000 Solutions 0.2IPS 1.2 0.6 0.9 1.1 can 1.1 service following applications: Potable water systems Irrigation piping Transmission Sewer force mains Stormwater disposal Mechanical piping Royal Municipal Solutions IPS shall be manufactured Standard Dimension with iron Nominal outside Size diameters Ratio (SDR) in. in. and certified to CSA B137.3 Standard Rigid Polyvinyl SDR Chloride 35 (PVC) 4 for 5 Applications and conform to all requirements 6 of ASTM D2241, Poly Vinyl 8 Chloride (PVC) -Rated (SDR Series). 10 SDR 26 Modulus of Soil 400 2000 12 15 18 21 24 27 4 5 6 8 10 12 15 18 Dimensions Average Inside Diameter 3.957 5.298 5.893 7.894 9.866 11.740 14.378 17.573 20.713 23.303 26.263 3.873 5.298 5.769 7.716 9.652 11.488 14.392 17.205 Availability Calculated Deflections (%) of Buried PVC for Prism and H20 Loads Prism H20 Prism H20 Prism H20 Prism H20 Prism H20 0.4 0.1 (All CSA certified with exception of SDR Height 17) of 2 6 10 14 18 22 26 30 2.2 0.7 1.2 0.4 1.6 0.5 2.0 0.6 SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 11.8 15.2 15.2 18.5 18.5 21.9 21.9 25.2 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 6.1 7.9 7.9 9.6 9.6 11.4 11.4 13.1 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product 1.7 2.2 Quality 2.2 2.7 Royal Municipal Solutions is recognized for its high 5.8 7.4 7.4 9.1 9.1 10.7 10.7 12.4 12.4 quality products. Our state-of--art extrusion 4.0 5.1 5.1 6.3 6.3 7.4 7.4 8.5 8.5 equipment and computerized material handling system 2.8 3.6ensure 4.4 consistency. 4.4 5.2 5.2 Our 6.0quality control testing 1.5 1.9 guarantees 1.9 2.4 that 2.4 2.8 2.8 3.2you 3.2install will outperform application. Modulus of Soil Reaction, E', values are determined based on bedding material type, placement and compaction. E' values for specific burial conditions can be found in Table 7.3 in Handbook of PVC Design and Construction. 2.0 0.6 In Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually tested in % our Deflection quality is 7.5% control or less, laboratory Burial to ensure conformance Conditions with CSA are Acceptable requirements. No enters our yard % Deflection without is more than 7.5%, seal Burial of approval from our quality Conditions control are Unacceptable team. deflection values are calculated using Modified Iowa Formula and following: Bedding Constant, K = 0.1 Deflection Lag Factor, DL = 1.0 Soil Unit Weight for Earth Load = 120 lb/ft3 For estimates of deflection outside of parameters shown above, contact Royal Building Products, and Fittings Solutions. 11.8 6.1 3.7 1.7 0.9 5.8 4.0 2.8 1.5 0.8 3.7 0.9 0.8 4.8 1.2 1.1 4.8 1.2 1.1 Installation Royal Municipal Solutions IPS pressure is cost Average Wall Thickness Average Outside Diameter effective to install in. compared to in. traditional products. Joint 0.129 assembly can 4.215 be handled in trench with minimal 0.171 manpower. 5.640 0.191 0.253 0.317 0.380 0.461 0.564 0.667 0.750 0.845 0.171 0.217 0.253 0.342 0.424 0.506 0.604 0.748 Prism H20 Prism H20 Prism H20 5.9 1.4 1.3 5.9 2.7 1.4 1.3 6.9 3.2 1.7 1.6 6.9 3.2 1.7 1.6 8.0 3.7 1.9 1.8 6.275 8.400 10.500 12.500 15.300 18.701 22.047 24.803 27.953 4.215 5.640 6.275 8.400 10.500 12.500 15.300 18.701 25.2 13.1 8.0 3.7 1.9 1.8 Cover (ft) Load Type 22 2
PVC IPS PVC Solvent Weld SDR Gasketed 35 Sewer Joining Gasketed For use in Building Drainage and Sewer Applications Solvent Clean Weld bell and Sewer spigot of all debris. Lubricant must be applied to spigot end, it is recommend Solvent to put lubricant Weld PVC on Sewer bell end and as fittings well. The from Royal lubricant Building should Products, be non-toxic, Plumbing Solutions water-soluble are ideal lubricant choice which for is listed building by drainage National Sanitation and sewer applications. Foundation (NSF). Available The in s 3 to 6-inch are n diameters, placed in our solvent straight alignment weld sewer and pushed comes to with insertion solid line or perforated marked on walls. spigot Solid end Wall of is. designed Royal's for collecting factory-installed wastewater gaskets and eliminate storm water problems from building of rolling drains or fish and mouthing. conveying Care it should to be municipal taken sewer to avoid lateral over at insertion property into line. Perforated bell beyond is used spigot in septic insertion field line. and foundation drainage applications. We carry a complete line of injection molded fittings, including bends, tees, wyes, couplings, adapters, cleanouts, bushings and p-traps. Our P & M Series fittings are available in 3 to 12 diameters in SDR 35 and SDR 26 Heavy Wall. Installation Color Coding Royal For installation Municipal information, Solutions IPS refer Series to Royal Building color Products coded white. Solvent Cementing Instructions for is and Fittings brochure. Solid Wall Design Advantages Perforated There Availability are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth Royal Building bore and Products, is not affected Plumbing by Solutions ultra violet distributes aging or biological two types attack. of Solvent The same Weld pure Sewer water : that SDR enters 35 Solid Wall/Perforated leaves. and PS 40 Perforated. Corrosion Solvent Weld Proof Sewer is available in: One Diameter: of problems 3 to 6 (Color: associated white or with green) a potable water Length: system 10 using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. P-Series / SDR 35 M-Series / SDR 26 The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality throughout life of system as compared to conventional materials. 23 3
PVC IPS PVC Solvent Weld SDR Gasketed 35 Sewer Servicing many different water systems and applications Why Solvent Weld Sewer About IPS Benefits of Solvent Weld Sewer & fittings Royal include: Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) diameters and Corrosion is available resistant with factory-installed Solvent Weld Sewer Double Seal Locked-In and fittings (DSLI ) resist gaskets damage in from bells. environmental Our elements. IPS pressure is offered in Standard Dimension Ratios (SDR) 17, 21, 26, with Ratings Quick of and 250, easy 200, installation and 160 There psi are respectively. no Royal special Municipal tools required Solutions to install, IPS pressure reducing time is available and labor. in 2 ½ to 16 diameters in 20' lengths. Royal Excellent Municipal flow Solutions properties IPS The smooth interior can service walls ensure following optimized applications: flow performance. (Manning s Coefficient, n=0.009) Lightweight Potable water Easy systems to transport and carry. Irrigation piping Built Transmission to last The impact-resistant and durable product Sewer force can withstand mains extreme temperatures. Cost Stormwater effective disposal PVC and fittings cost less Mechanical than comparable piping metal systems. Royal Municipal Solutions IPS shall be manufactured with iron outside diameters and certified to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications and conform to all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality SDR products. 35 Solvent Weld Solid Our and Perforated state-of--art Sewer (PS 46) extrusion equipment Nominal and Avg. computerized Wall Avg. Outside material Approx. handling Weight system Size (in) ensure Thickness consistency. (in) Diameter Our (in) quality (lb/100ft) control testing 3 guarantees 0.100that 3.249 you install 64 will outperform 4 application. 0.130* 6 In Royal Municipal Solutions extrusion facilities, *MEETS 46 PSI PIPE STIFFNESS each operator is responsible for quality. is continually tested in our quality control laboratory to ensure conformance Solvent Weld Perforated with Sewer CSA requirements. (PS 40) No Nominal Avg. Wall Avg. Outside Approx. Weight enters our yard without seal of Size (in) Thickness (in) Diameter (in) (lb/100ft) approval from our quality control team. 3 4 Installation 6 0.195 0.090 0.112 0.122 4.215 6.275 3.249 4.215 6.275 108 241 55 108 153 Royal Municipal Solutions IPS pressure is cost effective to install compared to traditional products. Joint assembly can be handled in trench with minimal manpower. Certification Royal Plumbing Solutions Solvent Weld SDR 35 Sewer is third party tested and listed by CSA, and manufactured to meet specifications defined in ASTM D3034 and CSA B182.1/B182.2. 24 2
IPS PVC Kor-Flo PVC Corrugated Gasketed Profile Sewer Storm Joining and Gasketed Sanitary for use with K-Series PVC Profile Fittings Clean bell and spigot of all debris. Lubricant A must Revolutionary be applied to Joint spigot Restraint end, it is recommend Solution to put lubricant on bell end as well. The Royal lubricant Municipal should Solutions be non-toxic, Kor-Flo PVC water-soluble Profile is lubricant a dual wall which corrugated is listed by. It National is lighter Sanitation than solid wall Foundation SDR 35 (NSF). gasketed The sewer s, are but n has placed same in strength straight alignment and flow and properties. pushed to Our insertion Kor-Flo line PVC Profile marked on is cost spigot effective end and of easy. to install. Royal's Kor-Flo factory-installed PVC Profile gaskets eliminate has many applications, problems including: of rolling or fish mouthing. Care should be taken to avoid over insertion into bell beyond Storm spigot and insertion sanitary line. sewers Gravity industrial lines Highway and road drainage Royal Municipal Solutions Kor-Flo PVC Profile is a heat fused dual wall with a corrugated exterior wall to provide greater stiffness and limit deflection. The interior wall is smooth, ensuring superior flow characteristics. Gaskets are installed on spigot end of during manufacturing process. Kor-Flo PVC Profile and Fittings shall be manufactured with a nominal diameter of 8 to 36 and Stiffness (PS) of 46 psi and shall be certified to CSA B182.4 Profile PVC Sewer and Fittings and conform to requirements of ASTM F794 Polyvinyl Chloride (PVC) Profile Gravity Sewer and Fittings Based on Controlled Inside Diameter. The elastomeric gasket joints shall hold a minimum internal hydrostatic pressure of 15 psi. Availability Kor-Flo PVC Profile is available in 8 to 36 diameters in 13 lengths. We also have a complete line of fittings and adapters, K-Series, to offer most effective sewer system possible. Color Coding Royal Municipal Solutions IPS Series is color coded white. Design Advantages Smooth Interior Wall Corrugated Profile Wall for Uniform Distribution Heat Fused Dual Wall There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a Royal smooth Building bore and Products is not affected is recognized by ultra for violet its aging high quality or biological products. attack. Our The same state-of--art pure water that extrusion enters equipment leaves and computerized. material handling system ensure consistency. Our quality control testing guarantees that you install will perform Corrosion in Proof application. One of problems associated with a potable water Benefits system to Using using Kor-Flo conventional PVC Profile materials is corrosion. Royal IPS pressure is essentially inert There and are many non-conductive, advantages leaving for using it our immune Kor-Flo to electrolytic PVC Profile corrosion.. Our Acidic is and lightweight alkaline soils and easy have no to effect handle. on Royal IPS Series pressure. The interior corrugations wall of will PVC not lock is toger very smooth when with a Hazen-Williams lengths are lying C-factor beside one of 150 anor for and design will not of PVC dig into piping systems. bedding when This factor reduces is placed head in loss, maintains trench. pressure and excellent water quality throughout life of system as compared to conventional Kor-Flo is materials. a durable and cost effective solution. 25 3
Kor-Flo IPS PVC PVC Corrugated Gasketed Profile Sewer Servicing many different water systems and applications Color Coding About IPS All Royal Municipal Solutions Kor-Flo PVC Profile Royal is Municipal color coded Solutions green. K-Series IPS Profile pressure fabricated is fittings manufactured are green with or white. Iron Size (IPS) diameters and is available with factory-installed Double Seal Installation Locked-In (DSLI ) gaskets in bells. Our IPS pressure is offered in Standard Royal Kor-Flo Dimension Ratios (SDR) weighs 17, less 21, than 26, solid with wall sewer, Ratings refore of 250, handling 200, and and 160 installation psi respectively. costs are reduced Royal Municipal substantially. Solutions Our IPS can pressure be easily cut is in available field, and in 2 ½ to joint 16 assembly diameters can in 20' be handled lengths. in trench without using heavy equipment. Royal Municipal Solutions IPS can service Joining following applications: Clean Potable bell water and systems spigot of all debris. Lubricant must be applied to interior of bell end only. The Irrigation s are piping n placed in straight alignment, push Transmission spigot into bell to insertion line marked Sewer on force mains. assembly can be completed Stormwater by hand disposal using a bar and block, lever pullers or hydraulic jacks. Mechanical piping Our factory-installed gaskets eliminate problems Royal of rolling Municipal or fish Solutions mouthing. IPS Care should be taken shall be to manufactured avoid over insertion with into iron outside bell beyond diameters and spigot certified insertion to line. CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications and conform to all requirements of ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). Lubricant Availability Kor-Flo (All CSA PVC certified Profile with should exception be assembled of SDR 17) with non-toxic, water-soluble lubricant which is listed by SDR National 26: 2½, Sanitation 3, 4, 6, 8, 10, Foundation 12, 14, 16(NSF). SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality products. Our state-of--art extrusion equipment and computerized material handling system ensure consistency. Our quality control testing guarantees that you install will outperform application. In Fittings Royal Municipal Solutions extrusion facilities, each operator is responsible for quality. is continually Royal Municipal tested Solutions in our quality carries control K-Series laboratory line to of ensure fabricated conformance fittings to with complement CSA requirements. our Kor-Flo No PVC Profile enters. our Our yard fittings without shall conform to seal ASTM of approval F794 Standard. from our K-Series quality Profile control Fittings team. have been designed for use with both Kor-Flo PVC Profile Installation and or types of profile. The fittings are fabricated from sections of certified. Royal Royal Municipal Municipal Solutions Solutions also offers IPS pressure a complete range is cost of effective adapters for to install joining compared Royal Kor-Flo to traditional to or products. types of sewer Joint ; assembly making can connections be handled to laterals, in trench sewer stubs, with minimal and sewer manpower. and storm mains quick and simple. K Series 26 2
IPS PVC Kor-Flo PVC Corrugated Gasketed Profile Sewer Dual Joining Wall Gasketed System Royal Clean Kor-Flo bell and is spigot a dual of wall debris. that Lubricant provides an must extremely be applied smooth to spigot interior end, wall it is which recommend allows excellent to put lubricant flow rates on and resists bell end as build well. up The of solids. lubricant This should smooth interior be non-toxic, yields a Manning s water-soluble flow coefficient lubricant which of n=0.009. is listed by National Sanitation Foundation (NSF). The s are n placed in Cost straight Savings alignment and pushed to insertion line marked on spigot end of. Royal's When factory-installed compared to gaskets solid wall eliminate SDR 35, problems Royal Kor-Flo of rolling or fish is mouthing. lightweight Care should reby be greatly taken reducing to avoid over time, insertion manpower, into and heavy bell equipment beyond normally spigot associated insertion line. with storm and sanitary installations. Superior Stiffness Royal Kor-Flo has a concentrically corrugated exterior wall that acts as a reinforcing support, refore providing exceedingly high stiffness. Royal Kor-Flo has a minimum stiffness of 46 psi when tested at 5% deflection in accordance with ASTM D2412, and works in conjunction with embedment materials to minimize deflection after installation. Toughness Manufactured from highest quality PVC, Kor-Flo PVC Profile is resistant to abrasion, scouring, root penetration, and acidic and alkaline soil conditions. Kor-Flo PVC Profile is not affected by chemicals normally found in sewage and will not be damaged by normal sewer cleaning practices. Product Color Coding Quality Royal Municipal Solutions IPS extrusion Series facilities make each is color operator coded white. responsible for quality. Our is continually tested in our quality control laboratory to ensure conformance with CSA and ASTM requirements. No enters our yard without seal of approval from our quality control team. Quality Control and Assurance Royal Kor-Flo undergoes extensive testing and inspection in our manufacturing facilities in accordance with CSA B182.4 and ASTM F794. The following testing assures our outstanding product quality. Design Advantages Bond Strength There are many advantages for using our IPS Series It pressure shall not. be possible Our to cleanly is corrosion separate proof, has inner a and smooth outer bore walls and at is not affected corrugation by ultra valley violet with aging a sharp or biological probe or attack. knife The point same when pure a water sample that is tested enters at eight leaves points. equally spaced around circumference of. Corrosion Proof One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality throughout life of system as compared to conventional materials. 27 3
Kor-Flo IPS PVC PVC Corrugated Gasketed Profile Sewer Extrusion Servicing many Quality different Test water systems and applications Flattening Availability Test About IPS The will not flake or disintegrate after being Three (All CSA specimens certified of with, exception each about of SDR 6" long 17) are immersed Royal Municipal in anhydrous Solutions acetone IPS for pressure 20 minutes. is to be flattened between parallel plates in a suitable There manufactured is no separation with Iron of two Size walls (IPS) in diameters dual wall press SDR 26: until 2½, 3, distance 4, 6, 8, 10, between 12, 14, 16 plates is 40% corrugated and is available. with Specimens factory-installed are Double tested Seal in of SDR 21: original 3, 4, 6, outside 8, 10, diameter 12, 14, 16of. The rate accordance Locked-In (DSLI ) with ASTM gaskets D2152. in bells. of SDR loading 17: 2½, is uniform 3, 4, 6, and 8, 10, such 12 that compression is completed within 2 to 5 minutes. The specimens Our IPS pressure is offered in Standard shall Product be examined Qualityfor evidence of splitting, cracking Impact Resistance Test Dimension Ratios (SDR) 17, 21, 26, with or breaking. Samples Ratings of of 250, to 200, be tested and 160 for low psi temperature respectively. Royal Municipal Solutions is recognized for its high impact Royal Municipal resistance are Solutions conditioned IPS pressure at 32 F (±3.6 F) is quality products. Our state-of--art extrusion for available a period in 2 ½ of to not 16 less diameters than 16 in 20' hours. lengths. After equipment and computerized material handling conditioning, five samples are tested in accordance system ensure consistency. Our quality control with Royal Municipal values required. Solutions There IPS shall be no evidence can testing guarantees that you install will of service shattering, following cracking applications: or splitting of waterway outperform application. wall when is tested. There shall be no separation Potable of water two systems walls in dual wall corrugated In Royal Municipal Solutions extrusion facilities,. Irrigation piping each operator is responsible for quality. is continually tested in our quality control laboratory Transmission to ensure conformance with CSA requirements. No Sewer force mains enters our yard without seal of Stormwater disposal approval from our quality control team. Mechanical piping Dimensions Installation Royal Municipal Solutions IPS shall be Nominal Size Average Inside Diameter manufactured with iron outside diameters Royal Municipal Solutions Average IPS Outside pressure Diameter is cost in. in. in. and certified to CSA B137.3 Standard Rigid effective to install compared to traditional Polyvinyl Chloride 8 (PVC) for 7.89products. Joint assembly can 8.60 be handled in Applications and 10conform to all requirements 9.86trench with minimal manpower. 10.79 of ASTM D2241, 12 Poly Vinyl Chloride (PVC) 11.73 12.80 -Rated (SDR Series). 15 18 21 24 30 36 14.37 17.65 20.75 23.51 29.50 35.44 15.66 19.15 22.58 25.59 32.15 38.76 Visit our web site royalbuildingproducts.com for additional marketing materials as well as or innovative and industry leading products. 28 2
Kor-Flo IPS PVC PVC Corrugated Gasketed Profile Sewer Joining Gasketed Clean bell and spigot of all debris. Lubricant must be applied to spigot end, it is recommend to put lubricant on bell end as well. The Stiffness Modulus of Soil Reaction (E'), psi lubricant should be non-toxic, water-soluble lubricant which is listed by National Sanitation Foundation (NSF). 50 The s are n placed in straight alignment and pushed to insertion line 200 marked on spigot end of. Royal's 46 psi factory-installed gaskets 400 eliminate problems of rolling or fish mouthing. Care should be taken 1000 to avoid over insertion into bell beyond spigot insertion line. 2000 Color Coding Calculated Deflections (%) of Buried PVC for Prism and H20 Loads Royal Municipal Solutions IPS Series is color coded white. 2 6 10 14 18 22 26 30 Height of Cover (ft) Prism H20 Prism H20 Prism H20 Prism H20 Prism H20 Prism H20 Prism H20 Prism H20 1.7 9.3 5.1 6.7 8.4 8.4 11.8 11.8 15.2 15.2 18.5 18.5 21.9 21.9 25.2 25.2 0.9 4.8 2.6 3.5 4.4 4.4 6.1 6.1 7.9 7.9 9.6 9.6 11.4 11.4 13.1 13.1 0.5 3.0 1.6 2.1 2.7 2.7 3.7 3.7 4.8 4.8 5.9 5.9 6.9 6.9 8.0 8.0 0.3 1.4 0.7 1.0 1.2 1.2 1.7 1.7 2.2 2.2 2.7 2.7 3.2 3.2 3.7 3.7 0.1 0.7 0.4 0.5 0.7 0.7 0.9 0.9 1.2 1.2 1.4 1.4 1.7 1.7 1.9 1.9 Modulus of Soil Reaction, E', values are determined based on bedding material type, placement and compaction E' values for specific burial conditions can be found in Table 7.3 in Handbook of PVC Design and Construction Design Advantages Deflection values in above table are calculated using Modified Iowa Formula and following: Bedding Constant, K = 0.1 Deflection Lag Factor, DL = 1.0 Soil Unit Weight for Earth Load = 120 lb/ft3 There are many advantages for using our IPS Series pressure. Our is corrosion proof, has a smooth bore and % is Deflection not affected is 7.5% by or less, ultra Burial violet aging or biological attack. Conditions The same are Acceptable pure water that enters leaves. Corrosion Proof % Deflection is more than 7.5%, Burial Conditions are Unacceptable For estimates of deflection outside of parameters shown above, contact Royal Building Products, and Fittings Solutions One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, Certification maintains pressure and excellent water quality throughout life of system as compared to Royal Municipal Solutions Kor-Flo PVC Profile is third conventional party tested, certified materials. by CSA, and manufactured to meet specifications defined in ASTM F794 and CSA B182.4. Load Type 3 29
IPS PVC PVC DWV Solvent Weld Gasketed Drain, Waste, Vent Superior Servicing performance many different and water lower systems lifecycle and cost applications PVC About DWV IPS and Fittings Royal Municipal Solutions IPS pressure is The manufactured building with construction Iron Size industry (IPS) has diameters long embraced and is available PVC as with factory-installed preferred piping Double system Seal over cast Locked-In iron (DSLI ) and copper gaskets for in Drain, bells. Waste and Vent plumbing systems. More and more contractors turn to Our PVC IPS (Polyvinyl pressure Chloride) is offered systems in Standard for residential, Dimension Ratios commercial (SDR) and 17, 21, institutional 26, with projects. Easy Ratings to install, of 250, PVC 200, and is approved 160 psi for respectively. use in both combustible Royal Municipal and non-combustible Solutions IPS pressure buildings. is available in 2 ½ to 16 diameters in 20' lengths. Mechanical contractors and engineers are increasingly Royal Municipal turning Solutions to Royal IPS Building Products, can Plumbing service Solutions following for applications: rugged and durable PVC DWV solutions that deliver results on all counts: Potable water systems Irrigation Efficiencypiping Transmission Lower lifecycle cost Sewer Compliance force mains with code requirements Stormwater Longer product disposal life Mechanical Reduced environmental piping impact Typical use for DWV include: Royal Municipal Solutions IPS shall be manufactured Removing with sewage iron and gray outside water diameters from a and building certified to CSA B137.3 Standard Rigid Polyvinyl Chloride (PVC) for Applications Removing and waste conform from fixtures to all in requirements a residential of application ASTM D2241, Poly Vinyl Chloride (PVC) -Rated (SDR Series). Roof venting which helps regulate airpressure in waste-system s and facilitates flow Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality PVC DWV products. Our state-of--art extrusion equipment and computerized material handling system With a PVC ensure DWV consistency. installation, contractors Our quality never control have testing to worry guarantees about that rusting, pitting, you scaling install will or outperform degradation, even application. when system is exposed to moisture, salts and acids. Whatever In environment, Royal Municipal interior Solutions and exterior extrusion walls facilities, remain each smooth operator and deliver is responsible uninterrupted for quality. flow for many is continually years. Since tested PVC is in corrosion-proof, our quality control it requires laboratory less to maintenance. ensure conformance PVC DWV with is CSA also requirements. lightweight and No easier to enters handle, our making yard installation without faster and seal safer, of approval especially from when our working quality control in restricted team. or awkward spaces. There s no need for special equipment or Installation additional manpower. Royal Less expensive Municipal than Solutions conventional IPS pressure iron piping, is cost our effective tough, impact-resistant to install compared PVC DWV to can traditional deliver years products. of uninterrupted Joint service. assembly can be handled in trench with minimal manpower. When you do math, bottom line is clear: PVC DWV is a smart investment choice for your current and long-term drain, waste and vent needs. Availability Royal Building Products Plumbing Solutions DWV is available in: Diameter: 1 1/2 to 12 Length: 10 and 20 30 2
PVC IPS PVC DWV Solvent Weld Drain, Gasketed Waste, Vent Joining Gasketed Why DWV Clean bell and spigot of all debris. Lubricant must Designed be applied to last to PVC spigot DWV end, delivers it is recommend proven to high-impact put lubricant strength on in colder bell end temperatures. as well. The lubricant should be non-toxic, water-soluble lubricant Cost-effective which is listed and efficient by National Ease of Sanitation handling Foundation and lighter (NSF). weight The means s are faster n installations placed in straight without alignment and need pushed for special to insertion equipment. line marked Overall on that translates spigot end into of significant. project Royal's factory-installed cost savings. gaskets eliminate problems of rolling or fish mouthing. Care should be taken to avoid Choices over to insertion suit every into need - PVC bell systems beyond spigot with several insertion size line. options for and fittings. Longer product lifecycle PVC DWV is corrosion-proof it can easily outperform metal piping systems for longer periods of time. Impact resistant The ruggedness of PVC DWV system means less damage and waste on job site. Safe handling The solvent cementing application eliminates need for specialized tools and risks associated with torches. A system for all seasons PVC DWV eliminates need to work with or materials at grade level because it can be used for both above and below grade applications. Certification Color Coding Royal Municipal Solutions IPS Series is color coded white. Fittings Design Advantages We carry an extensive line of PVC DWV fittings, There including are many bends, advantages wyes, couplings, for using adapters, our IPS Series bushings and. cleanouts. Our Our injection is corrosion molded proof, D Series has a pressure smooth fittings bore are available and is not in affected sizes through by ultra 12 violet and aging are or triple biological certified attack. by CSA, The same NSF pure and water UPC. that Our enters fabricated fittings leaves are. available from 10 to 24 diameters. Corrosion Proof One of problems associated with a potable water system using conventional materials is corrosion. Royal IPS pressure is essentially inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, maintains pressure and excellent water quality throughout life of system as compared to conventional materials. Royal Plumbing Solutions PVC DWV is third party tested and listed by CSA, NSF-14 and manufactured to meet specifications defined in ASTM D2665 and CSA B181.2. D-Series 31 3
PVC IPS PVC Schedule 40 & 80 Gasketed & Non- Corrosion Servicing many and impact different resistant water systems solutions and for applications and Non- Applications About IPS Schedule 40 and Schedule 80 Royal Municipal Solutions IPS pressure is Royal manufactured Building with Products, Iron Industrial Size (IPS) diameters Solutions Schedule and is available 40 and with 80 PVC factory-installed is ideal Double choice Seal for pressure Locked-In and (DSLI ) non-pressure gaskets in applications, bells. such as potable water systems, irrigation piping, wastewater disposal, Our IPS pressure mechanical piping is offered and in industrial Standard processing. Dimension Ratios (SDR) 17, 21, 26, with Ratings of 250, 200, and 160 psi respectively. Durable Royal Municipal and easy to Solutions install, our IPS Schedule pressure 40 and 80 is PVC available in systems 2 ½ to 16 are diameters tested in to 20' lengths. highest performance standards. Royal Municipal Solutions IPS can Schedule service 40 following is typically applications: used for low waterpressure applications such as: Potable water systems Home Irrigation repair piping projects Sprinkler Transmission systems Pools, Sewer spas, force hot mains tubs Light Stormwater industrial disposal Mechanical piping Schedule 80 has thicker walls and withstands higher Royal Municipal pressure than Solutions Schedule IPS 40. It s many shall be applications manufactured include: with iron outside diameters and certified to CSA B137.3 Standard Rigid Polyvinyl Chemical Chloride processing(pvc) for Applications and conform to all requirements of High ASTM purity D2241, systems Poly Vinyl Chloride (PVC) -Rated Water and wastewater (SDR Series). Industrial applications Agricultural Processes involving corrosive liquids Availability (All CSA certified with exception of SDR 17) SDR 26: 2½, 3, 4, 6, 8, 10, 12, 14, 16 SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 SDR 17: 2½, 3, 4, 6, 8, 10, 12 Product Quality Royal Municipal Solutions is recognized for its high quality Availability products. Our state-of--art extrusion equipment and computerized material handling Schedule system ensure 40 and consistency. 80 PVC is Our available quality in: control testing Diameter: guarantees ½ to 18 that diameter (Note: you 14, install 16 will & outperform 18 only available application. in Schedule 40) In Length: Royal Municipal 10 and 20 Solutions extrusion facilities, each With operator or without is responsible solvent weld for bell quality. ends is continually tested in our quality control laboratory to ensure White or conformance grey (Schedule with 40 CSA PVC requirements. ) No Dark enters grey (Schedule our yard 80 PVC without ) seal of approval from our quality control team. Installation Royal Municipal Solutions IPS pressure is cost effective to install compared to traditional products. Joint assembly can be handled in trench with minimal manpower. Installation For installation information, refer to Royal Building Products Solvent Cementing Instructions for and Fittings brochure in Additional Information section. 32 2
PVC IPS PVC Schedule 40 & 80 Gasketed & Non- Why Joining Schedule Gasketed 40 and 80 PVC Benefits Clean of bell Schedule and spigot 40 of and all 80 debris. PVC Lubricant include: must be applied to spigot end, it is recommend to put lubricant on bell end as well. The lubricant Corrosion should resistant be Schedule non-toxic, 40 water-soluble and 80 PVC lubricant resists which electrolytic is listed by corrosion, National as Sanitation well as Foundation acidic and (NSF). alkaline The s soils, are n making placed it in straight maintenance alignment free and pushed to insertion line marked on spigot end of. Royal's factory-installed Easy transport gaskets As eliminate a lightweight product, problems of rolling system or fish reduces mouthing. Care risk should of injury be taken and to transportation avoid over insertion costs. into bell beyond spigot insertion line. Easy to install Because Schedule 40 and 80 PVC is easy to handle and assemble, installations can be performed in less time with less effort. Cost effective Schedule 40 and 80 PVC costs less than comparable metal. High Performance Smooth interior walls provide efficient flow of material and prevent contamination Color Coding Nominal Size (in) Royal Municipal Solutions IPS Series is color ½ coded 600 white. ¾ 1 1¼ 1½ 2 2½ 3 4 6 8 10 12 14 16 18 480 450 370 330 280 300 260 220 180 160 140 130 130 130 130 Design Advantages There Nominal are many advantages Avg. Wallfor using Avg. Outside our IPS Approx. Series Size (in) Rating (psi) Thickness (in) Diameter (in) Weight (lb/ft) pressure. Our is corrosion proof, has a ½ 850 0.157 0.840 0.21 smooth ¾ bore and 690 is not affected 0.164 by 1.050 ultra violet 0.28aging or biological 1 attack. 630 The 0.189 same pure 1.315 water that 0.41 enters 1¼ leaves 520. 0.202 1½ 2 2½ 420 Corrosion Proof 3 4 Rating (psi) 470 400 370 320 Schedule 40 Avg. Wall Avg. Outside Thickness (in) Diameter (in) 0.119 0.123 0.143 0.150 0.155 0.164 0.215 0.229 0.251 0.297 0.341 0.387 0.430 0.464 0.530 0.595 Schedule 80 0.212 0.231 0.292 0.318 0.357 0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625 10.750 12.750 14.000 16.000 18.000 1.660 1.900 2.375 2.875 3.500 4.500 Approx. Weight (lb/ft) 0.16 0.22 0.32 0.43 0.52 0.70 1.11 1.45 2.05 3.62 5.51 7.79 10.40 12.28 15.92 20.19 0.57 0.69 0.96 1.46 1.96 2.87 One 6of problems 280 0.458 associated 6.625 with a 5.48 potable water 8 system 250 using conventional 0.530 8.625 materials 8.32 is corrosion. 10 Royal 230 IPS pressure 0.628 10.750 is essentially 11.81 12 230 0.728 12.570 16.98 inert and non-conductive, leaving it immune to electrolytic corrosion. Acidic and alkaline soils have no effect on Royal IPS Series pressure. The interior wall of PVC is very smooth with a Hazen-Williams C-factor of 150 for design of PVC piping systems. This factor reduces head loss, Certification maintains pressure and excellent water quality Royal Building Products, Industrial Solutions Schedule throughout 40 and 80 PVC life of is certified system to as CSA compared Standard to B137.3, NSF Standard 14 and certified to ASTM D1785. conventional materials. 33 3
DSLI IPS PVC Gasketed System Servicing Royal many Building different Products water systems uses and patented applications DSLI Gasket Availability System on following products: About IPS (All CSA certified with exception of SDR 17) IPS Bulldog Royal Municipal Solutions IPS pressure is manufactured with Iron Size (IPS) CIOD diameters SDR Gasketed 26: 2½, sewer 3, 4, 6, 8, 10, 12, 14, 16 and is available with factory-installed Double Seal SDR 21: 3, 4, 6, 8, 10, 12, 14, 16 Locked-In (DSLI ) gaskets in bells. SDR 17: 2½, 3, 4, 6, 8, 10, 12 DSLI Gasket System Our IPS pressure is offered in Standard Product Quality Dimension Ratios (SDR) 17, 21, 26, with Royal Municipal & Plumbing Solutions uses Double Seal Ratings of 250, 200, and 160 psi respectively. Locked-In (DSLI ) Royal Gasket Municipal System Solutions on our is Gasketed recognized. for its This high Royal Municipal Solutions IPS pressure gasket joint is is quality most products. reliable in Our marketplace. state-of--art extrusion available in 2 ½ to 16 diameters in 20' lengths. equipment and computerized material handling One of most system critical ensure components consistency. of a sewer Our quality system control is Royal Municipal Solutions IPS integrity can of testing gasketed guarantees joint. For that this reason, Royal you Municipal install will service following applications: Solutions has chosen outperform highest application. quality gasket seal available. Our factory installed elastomeric gaskets create a joint that has a Potable water systems superior seal. There In Royal is no Municipal need to worry Solutions about extrusion gasket twisting facilities, Irrigation piping or flipping when each spigot operator end is of responsible is inserted. for quality. is continually tested in our quality control laboratory Transmission The patented Double to ensure Seal conformance Locked-In with (DSLI ) CSA gasket requirements. provides No Sewer force mains two major benefits: enters our yard without seal of Stormwater disposal approval from our quality control team. Mechanical piping 1. The Double Seal gasket increases joint tightness with an increase of pressure. Installation Royal Municipal Solutions IPS shall be manufactured with iron outside 2. diameters The patented Royal steel Municipal reinforced Solutions Locked-In IPS pressure gasket provides is cost an and certified to CSA B137.3 Standard error-free Rigid installation effective preventing to install fall-out, compared rollover to or traditional fish mouthing, Polyvinyl Chloride (PVC) for even when joining products. under adverse Joint assembly conditions. can be handled in Applications and conform to all requirements trench with minimal manpower. of ASTM D2241, Poly Vinyl Chloride Nitrile (PVC) gaskets available upon request. -Rated (SDR Series). 34 2
Our various and fittings solutions have been manufactured to meet needs of our customers and ir applications. Contact our Sales Office for more information. Municipal & Fittings Solutions Plumbing & Fittings Solutions Industrial & Fittings Solutions Electrical & Fittings Solutions Customer Service Royal Building Products 56400 Mound Road Shelby Township, MI 48316 T 1.800.232.5690 F 1.586.781.0888... RoyalMunicipalUS.com Manufacturing Facilities Woodbridge, ON 131 Regalcrest Court Woodbridge, Ontario LWL 83P Abbotsford, BC 3065 Sumas Mountain Road Abbotsford, British Columbia V3G 2L4 Newbern, TN 850 E Highway 77 Newbern, TN 38059 Pub No. 1306P May 2014 Printed in USA