WE WELCOME current and potential customers to review our safety and quality programs and certifications, visit our facilities, and talk to our employees and customers. See for yourself how our commitment safety, quality, and integrity has shaped STI GROUP. The foundation of our success is based on providing safe, environmentally conscious work practices with superior performance and execution. We want to be your service contractor of choice. PAUL SPENCE CHIEF EXECUTIVE OFFICER ABOUT US The STI GROUP has built its solid reputation as a world class industrial contractor with uncompromising safety, integrity, reliability, and project execution. We are a specialized company with one focus, to create unparalleled personalized customer service with special attention to your details. BOILER SERVICES...5 STI Group specializes in Industrial Boiler Repair, Maintenance and Emergency Services. INDUSTRIAL FABRICATION...7 STI Group provides a full range of high quality industrial fabrication services. ECHANGER SERVICES...9 STI Group offers comprehensive exchanger services to maintain optimum performance. INDUSTRIAL SERVICES...11 STI Group is your total solutions provider for general contracting, maintenance, and construction. 1 CASE STUDIES...15 Chevron Port Arthur Steam Expansion Rain CII Boiler Installation
ABOUT US THE STI GROUP began as Southeast Texas Metal Works in 1978 under the leadership of Richard Purkey. The company s humble beginnings included 8,000 square feet of shop space and employed just 2 people. The business started slow but soon progressively expanded. Mr. Purkey s key to success was the relationships he developed and the grassroots way of doing business. In 1989, Paul Spence was given the responsibility of managing the company. The company is now known as STI GROUP. STI GROUP presently has over 500,000 square feet of indoor fabrication facilities in nine locations. Under Mr. Spence s lead ership the company has branched out in a multifaceted structure that is inclusive of many industrial markets and services. SERVICING AMERICA S ENERGY www.setxind.com
BOILER SERVICES STI GROUP specializes in Industrial Boiler Repair, Maintenance and Emergency Services. Our boiler retrofitting, fabricating, installation, and shutdown specialists include 24/7/365 call out and response. STI GROUP S professional service team is dedicated to your specific boiler needs from the moment you call. We have earned our valued reputation for safety, quality and production through consistent high levels of performance in boiler service. Our service area is nationwide with the ability to have crews to most locations in less than 24 hours. New Boiler Installation Water & Fire Tube Boiler Erection & Repair Boiler Re-Tubing & Repair Boiler Tube Crack Repair Complete Tube Replacement Tube Sheet Repair & Replacement Boiler Shell Repair & Replacement Steam & Mud Drum Repair Superheater Repair & Replacement Economizer Repair & Replacement Complete & Partial Generating Bank Repair & Replacement Water Wall Repair & Replacement Reheaters Air Pre-Heater Basket Repair & Replacement Burner & Burner Management Precipitator & Scrubber Erection & Repair Baghouse Erection & Repair All Aspects of Power Piping Heavy Civil Construction 5
INDUSTRIAL FABRICATION STI GROUP provides a full range of high quality industrial fabrication services. We emphasize customer satisfaction and convenience while maintaining the highest quality fabrication standards. That is why we offer the flexibility of either performing the fabrication on-site at your field location or within our state-of-the-art fabrication facilities. Our fabrication specialists are extremely knowledgeable and have over 34 years of safe, proven client satisfaction. Whether on-site or shop fabricated, we deliver premium quality components and manufacturing for things such as heavy structural and plate fabrication, piping & vessel, and both skid and modular processing units. Our fabrication capabilities encompass: Heavy Structural Steel & Plate Sheet Metal & Duct Work Pipe Fabrication Carbon Steel & All Alloys Large Bore & Small Bore Piping Thin Wall & Heavy Wall Pipe Fabrication Skid & Modular Construction CNC Automated Material Processing Mid-Stream Compression Skids Carbon & Alloy Vessel Shops Climate Controlled Blast & Coating Facilities Code Stamps U, S, R, STI GROUP S fabrication services feature multiple, state-of-the art fabrication facilities staffed by highly trained, certified craftsmen. We operate more than than 500,000 square feet of fabrication space and are strategically located in prime, high volume areas. Our goal is to create a long-term relationship as a convenient, single point-of-contact to save you time throughout each phase of manufacturing and production. 7
ECHANGER SERVICES STI GROUP provides a wide array of industrial exchanger services. Without a properly functioning heat exchanger, the entire system will become inefficient, inoperable, or downright dangerous. This is why the performance and routine maintenance of exchangers are crucial to your operations. We also have the unique capability of being able to pick up and deliver your equipment to provide the necessary services off-site when needed. We provide the initial construction and installation of the exchanger itself; however, we are also able to epair and retube as needed in addition to other maintenance services. With over 65 years of combined experience in the heat exchanger market...our goal is to be your one-stop service provider for your exchanger services: Complete Exchanger Re-Tube and Repair TLX Fin Fans Condensers Chillers Ferrule Installation Bundle Extracting Bolt Torquing Stud Tensioning Truck Mount & Aerial Extraction It is essential to have highly skilled craftsmen and advanced facilities to service exchangers safely and effectively. Our facilities are ASME Certified: U, S and NBIC R certified. In addition to our operating facilities, our highly skilled and safety-oriented craftsmen are hand selected based on their individual experience in the exchanger industry. STI Group has the experience, resources, and know-how to handle all of your industrial exchanger needs from constructing and installing brand new units, to keeping your existing models running at their optimal performance levels. 9
INDUSTRIAL SERVICES STI GROUP Industrial Services is your total solutions provider for general contracting, maintenance, construction, mechanical, piping and capital projects. Our general contracting capabilities offer the industrial plant community a variety of services to build, refurbish, expand and manage plant assets. We can take your project from design to start-up through completion and commissioning. Our experienced professional teams provide seamless turnarounds, routine maintenance and capital construction for Refineries, Petrochemical, Chemical, Power Generation, Paper & Pulp and other industries. Company wide...our 2,000+ dedicated employees with one of the best safety and quality records in the industry delivers on all of your construction and maintenance needs. With our focus on continuous improvement in schedule adherence and cost control we provide a wide array of construction and shop services to the heavy industrial marketplace. Maintenance Turnarounds Construction Project Management Planning & Scheduling Piping & Mechanical Structural Heavy Civil Construction Boiler & Heater Fabrication Exchangers Tower & Vessels 11
SAFETY STI GROUP IS COMMITTED TO SAFETY EXCELLENCE. Our exemplary safety record is achieved the rigorous training and education for our workforce. Our company prides itself in fostering a culture of safety through awareness recognition and experience. Our comprehensive safety plan includes: Work Site Audits Environmental Awareness Pre-Job Safety Walkthroughs Job Safety & Job Hazard Analysis Drug Screening Daily Fit-for-Duty Assessments Ongoing Safety Training Approved Vendor List New Hire Orientation NCCER Certification & Craft Testing Behavioral Based Safety Techniques Involvement in Safety at All Levels SAFETY AND EFFICIENCY IS THE FOUNDATION for project execution by STI Group. 5
CHEVRON PORT ARTHUR STEAM EXPANSION RAIN CII BOILER INSTALLATION STI GROUP erected and installed 2 Rentech 250,000 PPH Boilers and all associated piping at Chevron Phillips Chemical Plant in Port Arthur, TX. Jacobs Engineering served as the general contractor on the project selecting STI Group for their experience and reputation of managing large boiler projects. The associated piping consisted of over 10,000 ft of piping with 1500+ welds. The work also included the bearings being balanced and the fans being aligned as well as setting the ID, FD, Stack, Economizers and Lube Oil Skids. STI GROUP was selected to erect a Waste Heat Boiler and all associated equipment at Rain CII in Sulphur, LA. The project included the erection of the Baghouse, Scrubber, all Pumps, Fans, Motors, and Ductwork. The work required the construction and installation of over 10,000 ft of piping. With over 2,000 welds, STI GROUP exceeded expectations by needing only one repair. Our field service teams successfully executed the comprehensive scope with efficiency, quality and safety. Erected two 250,000/lbs PPH Rentech Boilers and associated piping onsite at Chevron Phillips Port Arthur, TX facility. Erection of New Waste Heat HRSG Boiler and inter-connecting piping, steel, and ductwork. Erection of Dustex Scrubber Bag House and all equipment, steel and duct work. 15
LOCATIONS 1 4 7 8 6 5 11 15 10 14 12 9 13 1 ODESSA, TX OILFIELD LAYDOWN FACILITY 2 MCALLEN, TX RIO GRANDE FABRICATION 3 PHARR, TX RIO GRANDE FABRICATION 4 GONZALES, TX OILFIELD CONSTRUCTION OFFICE 5 KOUNTZE, TX EXCHANGER/PIPE FABRICATION 6 BUNA, TX PIPE FABRICATION 2 3 7 JASPER, TX OILFIELD CONSTRUCTION OFFICE PIPE FABRICATION 8 LIVINGSTON, TX STEEL FABRICATION 9 HOUSTON, TX FIELD CONSTRUCTION 10 BEAUMONT, TX HEADQUARTERS PIPE FABRICATION 11 VIDOR, TX STEEL FABRICATION 12 PORT ARTHUR, TX CNC/MATERIAL PROCUREMENT CENTER 13 BRIDGE CITY, TX SHEET METAL FABRICATION FIELD CONSTRUCTION OFFICE HR & RECRUITMENT CENTER 14 ORANGE, TX MODULAR PIPE FABRICATION & ASSEMBLY 15 SULPHUR, LA FIELD CONSTRUCTION OFFICE