SERVING THE NATIONS LEADING COMPANIES Amerada Hess BP Chemical BP Refining & Pipeline Citgo Petroleum Corporation Colonial Pipeline Conoco Phillips Pipeline Enbridge Energy Company, Inc. Equistar Chemical L.P. Exxon Mobile Refining & Pipeline Howmet Casting IMTT ISG Kinder Morgan Magellan Midstream Terminals Murphy Oil NiSource Plains Pipeline Marketing Canada, L.P. Premcor Refining Safety Kleen Oil Recovery Company Shell Pipeline Sinclar Pipeline Stepan Chemical Sun Oil Company, Inc. Tesoro Refining & Marketing TransMontaigne Terminals, Inc. Unilever USX Corporation 3851 Ellsworth Street Gary, Indiana 46408 (219) 884-6150 phone (219) 884-6652 fax www.consfab.com MEMBER AFFILIATIONS ILTA, AWS, ASME, API, NCCER, NCMS, ISNET World
CONSOLIDATED Engineering & Mechanical SOLUTIONS
Delivering EXCELLENCE Consolidated Fabrication & Constructors, Inc. is a mechanical contractor serving the needs of the nation s leading industrial companies. From process piping, heat exchangers and pressure vessels to aboveground storage tank inspection, repair and new construction, Consolidated sets the industry benchmark for quality and reliability. Utilizing the most advanced technology available, we provide creative mechanical solutions to refineries, pipeline terminals, power utilities, steel mills and chemical manufacturers. Our extensive capabilities define Consolidated as the leader in multi-craft industrial maintenance. Through the successful completion of thousands of manufacturing and retrofitting projects, our reputation for continually performing safely, on time, within budget and to our customer s satisfaction, is well earned. Strength in LEADERSHIP From concept through implementation, our responsive, diversified team can manage every segment of your project with proven results: Professional Engineering & Design Team We provide superior engineering services, as well as support for your in-house team. Our extensive knowledge of the industry, coupled with exceptional organizational skills, continues to earn our outstanding reputation. Quality Control Our team of A.P.I. 653 Certified Inspectors and A.W.S. Certified Weld Inspectors insure the highest quality and strict adherence to both customer and applicable code requirements. SATISFACTION To far exceed customer expectations SAFETY Zero accidents, Zero incidents, Zero tolerance ENVIRONMENT To preserve the integrity of the environment COMMUNITY To demonstrate our commitment to our community through support and leadership Craftsmen & Field Specialists Each member of the Consolidated team is a professionally trained, certified specialist with a demonstrated commitment to safety, superior craftsmanship and quality performance. As an N.C.C.E.R. accredited training and assessment center, our pipeline crews are D.O.T. Operator Qualified (O.Q.) and documented on IS Networld.
Commitment to SAFETY Safety is the top priority at Consolidated. Creating and maintaining a safe work environment is only achieved with the commitment of our craftsmen, supervisors and management team. Each project is evaluated and risk managed by our Safety professionals. A Job Safety Analysis (JSA) is customized for the potential hazards. Our comprehensive safety program is continually being updated to keep current with changing safety "best practices". An aggressive auditing program measures our progress in achieving our ultimate goal of eliminating personal injury and damage to our employees, our customer s property, the general public, and the environment. Areas of EXPERTISE Aboveground Storage Tanks Inspection Services ASME Pressure Vessels / Boilers and Power Piping Heat Exchangers Process Piping Structural Steel Contract Maintenance / TAR Terminal Maintenance Pipeline Integrity Repair and Maintenance INSPECTION Solutions Our API 653 inspection team has performed thousands of internal and external inspections as well as EPA seal surveys. Nonconformance and recommendations are reviewed with the customer before we move off site. A.P.I. 653 Inspections Magnetic Flux Leakage Ultrasonic A & B Scan Tracer Gas Testing A.W.S. Certified Welding Inspectors A.S.M.E. Section I and Section VIII Division I Mechanical Integrity Programs
FIELD Solutions From highly complex projects for oil and power plant companies to the simplest repairs, Consolidated leads the way with experience and expertise. ABOVE GROUND STORAGE TANKS (ASTs) A.P.I. 650, A.P.I. 653, A.P.I. 620, U.L. 142 New Construction Design and Erection Repairs, Retro-Fits and Relocations Bottom Design Repair and Installation Secondary Containment Leak Detection Cathodic Protection Roof Design Repair and Installation Shell Modifications / Replacements Seal Installation and Repair Roof Drain Systems Jacking and Leveling Fire Protection Systems A.S.M.E. PRESSURE VESSEL & BOILER CODE WORK Repairs and Alterations Utilizing National Board R Stamps Design, Repair, Alter, Re-Rate & New Construction Per A.S.M.E. Section I Power Boilers / Power Piping Section IV Heating Boilers Section VIII Division I Pressure Vessels / Heat Exchangers CONTRACT MAINTENANCE (T.A.R.) Refinery and Chemical Plants Steam / Power Boiler Facilities Heat Exchanger Rebuilds Air Cooler Rebuilds PIPELINE MAINTENANCE Post Inspection Repairs Excavations Weld Repairs Sleeves Coatings Pump Station Modifications / Replacements New Construction Break-Out Tanks PIPING SYSTEMS A.P.I. 1104 A.P.I. 570 A.S.M.E. B 31.3 A.S.M.E. B 31.4 REFINERY PIPING Process Piping Utilities Fire Water Lines STRUCTURAL STEEL A.W.S. D1.1 Platforms, Ladders and Staircases Pipe Bridges and Supports Structural Members TERMINAL PIPING Loading Racks Blending Systems Delivery Lines Receipt Lines Manifolds Vapor Recovery Units Fire Suppression Systems
SHOP Solutions Consolidated maintains complete control of your project by performing all work in house. Our multi-disciplined shop supervisors and craftsmen possess the training and expertise required to support our field services division in all facets of process, heat transfer and product storage of the petrochemical, steel and power industries. Our shop fabrication facility, housed on 10 acres, is fully equipped with and a 20-ton overhead crane and 80,000 sq. ft. of concrete lay down area. SHOP Capabilities Plasma Shape Burning With Direct Numeric Control (D.N.C.) Plate Rolling / Forming Pipe Rolling Structural Shape Forming Plate Shearing Machining HEAT EXCHANGERS, PRESSURE VESSELS & BOILER CODE WORK Code Stamps R, U, H & S Design Construction Repairs / Alterations / Re-Rates PIPING PREFAB ASSEMBLIES Fabrication Coating Insulation Heat Tracing STORAGE TANK CONSTRUCTION (A.P.I. 620, A.P.I. 650, A.P.I. 653 & U.L. 142) Design & Construct Repairs STRUCTURAL STEEL (A.W.S Certification) Design Construction WELDING PROCESSES Per A.S.M.E., A.P.I. & A.W.S. in C.S., S.S., Cr/Mo, Ni Alloys, Aluminum, etc. Utilizing the following processes: S.M.A.W. S.A.W. F.C.A.W. G.M.A.W. G.T.A.W. O.F.W.