NON-DESTRUCTIVE LOAD TESTING OF A SINGLE-SPAN, CABLE-STAYED BRIDGE : TESTING DESIGN, INSTRUMENTATION& PRELIMINARY RESULTS



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XXV FIG Congress June 16 21, 2014 Kuala Lampur, Malaysia NON-DESTRUCTIVE LOAD TESTING OF A SINGLE-SPAN, CABLE-STAYED BRIDGE : TESTING DESIGN, INSTRUMENTATION& PRELIMINARY RESULTS V. Gikas, P. Karydakis, A. Mpimis, G. Piniotis, H. Perakis NATIONAL TECHNICAL UNIVERSITY OF ATHENS UNIVERSITY OF THESSALY ATTIKI ODOS S.A. Motivation & challenges Key objectives: Perform a Structural Integrity Verification study for a cable-stayed bridge Generate a library of reference datasets for research related to SHM of bridges: [a]: capture deformation information using heterogeneous, multi-sensor data [b]: attempt a complete as possible coverage of all structural elements (deck, pylons, cables) [c]: rely on various NDT scenarios (static test, dynamic tests, ambient tests) Umbrella project: National Technical University of Athens: - School of Rural and Surveying Engineering - School of Civil Engineering University of Thessaly: - Dept. of Mechanical Engineering Attiki Odos SA

Project Specific Objectives & Present Status Immediate goals: Assess the structural integrity of the bridge: - undertake Operational Modal Analysis tests (natural frequencies, mode shapes, damping factors, etc.) - perform FEM update (validate & calibrate existing FE models) At a next stage, the plan is: Create the opportunity to undertake research in various fields related to SHM, including: - an assessment of the potential sensors used for SHM (accuracy, reliability, etc.) - optimal sensor placement studies (cost/ benefit studies) - an investigation of data fusion techniques for SHM - damage detection modeling studies Description of test bridge: Pallini cable-stayed bridge, Greece roadway, cable-stayed bridge overpasses the highway connecting Athens to the int. airport consists of steel-composite deck, double-plane cables, two Λ-shaped pylons feature suspended span variable width pylons height cables traffic lanes pedestrian walkways value 58.3 m 13.4 m - 16.5 m 18.5 m 3 on each side two in both sides

Preliminary analytical models of the bridge finite element mesh model of bridge finite element mesh of pylon vertical displacements of deck under maximum static loads Classification of NDT types Static load tests: verify the structural integrity of the structure through FEM updating, estimate maximum allowable static loads monitoring observations are taken while a heavy vehicle stands at certain locations Dynamic load tests: assess the actual behavior of bridge due to heavy vehicle passes through the bridge (run at variable speeds / through obstacles, etc.) estimate natural frequencies, damping factors, dynamic amplification factors, etc. Ambient vibration tests: study the actual behavior of bridge under normal traffic conditions, wind, etc. estimate natural frequencies, mode shapes of bridge, etc.

Classification of NDT types Static load tests: verify the structural integrity of the structure through FEM updating, estimate maximum allowable static loads monitoring observations are taken while a heavy vehicle stands at certain locations Dynamic load tests: assess the actual behavior of bridge due to heavy vehicle passes through the bridge (run at variable speeds / through obstacles, etc.) estimate natural frequencies, damping factors, dynamic amplification factors, etc. Ambient vibration tests: study the actual behavior of bridge under normal traffic conditions, wind, etc. estimate natural frequencies, mode shapes of bridge, etc. Observation methods, sensor types & sensor distribution video thermometer deck target cable target DIC target Accelerometer Digital inclinometer Leveling point GPS/INS

Observation scenarios classification & sensor types used element DECK CABLES PYLON TRUCK OTHER mode PL DIN ACC DIC ACC DIC DIC GPS/INS T Video STATIC x x x x x x x x x x x DYNAMIC x x x x x x x x x x x AMBIENT x x x x x x x x x Sensor types: PL : precise ing DIN : digital inclinometers : ground-based microwave interferometry ACC : accelerometer DIC : digital image correlation T : temperature Video : video video thermometer Field data campaigns: precise ing & digital inclinometers 30 precise ing points along three lines 5 digital inclinometers (Leica Nivel 220) all field campaigns at night time

Field data campaigns: ground-based microwave interferometry (IBIS-S) corner reflectors at all cable anchor points single points of each of six cables Field data campaigns: digital image correlation digital image correlation (Video Gauge) combines two s tested various types of ring targets put in place lighting system for night measurements

Field data campaigns: accelerometers & truck kinematics recording truck vehicle kinematics (NovAtel SPAN system) apply several modifications on vehicle digital thermometer video recording video deck displacements long & short cable anchor points the vertical displacements of the deck by the short & long cable anchor points using gradually increasing settlement pattern corresponds to truck location The deck midpoint deck (long cable anchor point) shows larger displacements dynamic part of static measurements L4 L5 L6 L1 L2 L1 L4 L4 L6 L5 L5 L2 L6 L1 L2 near tail-end near deck midpoint

cable displacements long & short cables midpoint displacements of the short and long cables derived using the system measured displacements follow the loading pattern the long cable produces larger displacements the long cable displacements contains a clear dynamic part L4 L5 L6 L1 L2 L1 L4 L5 L6 L1 L2 L4 L5 L6 L2 XXV short International cable Federation of long cable frequency response deck & cable show the long cable and deck frequency spectra three dominant frequencies are found for the deck these also appear in the cable spectra higher frequencies refer to cable dominant frequencies with harmonics at regular intervals long cable deck midpoint

Conclusions and future work we are just at the beginning of this research effort immediate goals: undertake further processing of the static tests too many data in place from different sensors and test scenarios emphasis on comparisons between different sensor recordings construction of FEM update at a next stage: start working on the design of the dynamic & ambient tests refine our research objectives combine this work with other research projects of civil & mechanical engineers