p r o d u c t i n f o rm at i o n Z1 and Z1 agnetic sensors for -slot cylinders rop-in, install, done
Z1/Z1 magnetic cylinder sensor: suitable for all -slots With its new housing concept, the new magnetic cylinder sensor is the perfect option for almost all -slot pneumatic actuators currently available on the market. imply insert and fasten and the sensor will sit perfectly the captive screw makes this possible. ne design for all -slots o reliably monitor the piston position in pneumatic actuators with a -slot, one single sensor is now all you need: the universal Z1/Z1 from. ts new housing ensures a perfect fit in any -slot currently available, regardless of the variant or the mechanical tolerances of the cylinder manufacturer. ne single sensor for all -slots currently available also means that you spend less time selecting a product and don t need to keep as many models in storage. 2 a g n e t i c y l i n d e r s e n s o r s irm hold for safer switching he patented mounting with its captive screw enables you to install the Z1/Z1 quickly. t is also a reliable mechanism when it comes to preventing the sensor from slipping in the slot during strong vibrations, while the alignment of the screw in the middle of the sensor prevents strokes from being lost. ts V housing ensures even safer switching with enclosure ratings up to 69. ubject to change without notice
ccurate and reliable for maximum process safety ccuracy without multiple switching he combination of patented G technology and the technology developed by ensures the piston position is clearly recognized even when cylinders have high secondary peak values. ntelligent technology suppresses these secondary peaks of the magnetic field and, in doing so, prevents multiple switching. s a result, you eliminate false signals and increase productivity. inimal tolerances for accurate switching points technology from enables accurate sensitivity settings to be made; in fact, these are five times more precise than the settings in conventional cylinder sensors. hese minimal tolerances for responsiveness ensure high-precision magnetic piston detection with the Z1 magnetic cylinder sensor. s a result, the switching points are highly accurate. ard as steel: housing made of V is the only sensor manufacturer that uses the extremely rugged V housing material; it was developed and patented by after all. his provides a very sturdy, damage-proof sensor housing for the Z1/Z1 cylinder sensor. nother benefit of V as a material is that it is resistant to chemicals and therefore does not react adversely to cleaning agents and production chemicals. s a result, durability is guaranteed. ubject to change without notice G technology prevents multiple switching of the sensor from occurring. y pinpointing the position, the Z1 is suitable for short stroke cylinders in particular. he V housing material makes the Z1/Z1 cylinder sensor extremely rugged. a g n e t i c c y l i n d e r s e n s o r s 3
easily installed and quickly secured in no time at all imple to insert and quick to install, the new housing concept used in the Z1/Z1 covers all options. a quarter-turn of the retainer screw will be enough to get the sensor secured firmly in place, with no slipping or shifting of the switching point. e.g., -slot e.g.,, imba -slot he Z1/Z1 sensor will fi t perfectly into all -slots currently available provided that the shoulder of the slot is no more than 3.2 mm wide. asy drop-in mounting he Z1/Z1 cylinder sensor is designed so that the sensor can be inserted easily from above into any -slot currently available and then locked safely, regardless of the cylinder manufacturer slot type. ptimal captive screw ike the housing, the mounting on the Z1/Z1 has also been optimized. slotted screwdriver will fi t as neatly into place as any llen wrench in the universal head of the rugged stainless steel screw. urn and tighten the retainer screw a mere 45 degrees and its head will lock the sensor in place in the -slot, ensuring mechanical stability even with tolerances. 4 a g n e t i y l i n d e e n o i ubject to change without notice
multitude of options simply choose the one you need wide variety of connection solutions he protective jacket on the Z1/Z1 connecting cables is available as a resilient U version or a budget-friendly V version, with different lengths to choose from; the U version also comes with optional 8 or 12 connectors. Universal: solid state and eed sensors With such a large number of different variants available, the new magnetic cylinder sensor is a helpful option in virtually all areas of application. he solid state version Z1 comes with optional and output type. or use on pneumatic drives with greater end position tolerances, there are also versions with an extended overrun distance available. he eed technology Z1 is available too, with 2-wire or 3-wire options. n terms of supply voltage, you can choose either the standard variant or variants with up to 120 V. ubject to change without notice utput type / eed-3-wire eed-2-wire verrun distance yp. 4 mm yp. 7 mm perating voltage 10 V... 30 V 5 V /... 30 V / 5 V /... 120 V / a g n e t i c c y l i n d e r s e n s o r s onnections U V 8- connector 12- connector 5
Z1 ensors for -slot cylinders 6 rop-in, install, done dditional information etailed technical data.............7 rdering information...............8 imensional drawing..............8 onnection diagram...............8 ccessories......................9 a g n e t i c c y l i n d e r s e n s o r s roduct description t a glance its into all commonly used cylinders, linear slides and grippers with -slots, such as, esto or omplete range with /, U and V cable, 8 and 12 connector ombined llen and flathead installation screw Your benefits educed maintenance cost as the sensor keeps its position under shock and vibration and does not move out ncreased machine throughput via s proprietary G (giant magneto resistive) and (application specific integrated circuit) technology that ensures precise one-time switching while eliminating false signals he Z1 magnetic cylinder sensor from is a flexible solution for piston position detection in pneumatic and electric actuators. ue to easy mounting and installation via drop-in and combined llen and flathead screw, the new -slot sensor is perfectly suited for use in all commonly used cylinders, linear slides and grippers with -slots. s proprietary G (giant magneto resistive) and (application specific integrated circuit) technology guarantees precise onetime switching while eliminating false signals leading to increased machine throughput. epending on type, the Z1 comes with 67, 68 or 69 enclosure rating. ts resistance against shock, vibration and chemicals reduces maintenance costs. he very short sensor housing makes it easy to install the Z1 on short stroke cylinders. Very short sensor housing, making it easier to install on short stroke cylinders perating display 67 / 68 / 69 enclosure rating (depending on type) lexible installation via llen wrench or flathead screwdriver ime saving single-hand mounting with ¼-turn installation. onvenient installation and sensor replacement due to drop-in installation installer does not need to disassemble the cylinder from the machine for sensor replacement. - - www.mysick.com/en/z1 or more information, just enter the link or scan the code and get direct access to technical data, design models, operating instructions, software, application examples and much more. ubject to change without notice
ensors for -slot cylinders Z1 etailed technical data eatures witching mode witching frequency typ. witching output utput function ensing face echanics/electronics ylinder types ousing length upply voltage ower consumption 1) Voltage drop 1,000 z / (depending on type) ront -slot 23.7 mm 10 V... 30 V 8 m 2.5 V utput current a 100 m ysteresis 0.8 m ccording to 60947-5-2 able material U / V (depending on type) onductor cross-section 0.09 mm² everse polarity protection l hort-circuit protection l ousing material lastic ousing cap material strengthened ensing face material strengthened nclosure rating 2) 3) 67 2) 3) 67, 68 2) 3) 67, 68, 69 (depending on type) ime delay before availability 30 ms epeatability 4) 0.1 m verrun distance typ. 4 mm / 7 mm (depending on type) hock/vibration 30 g, 11 ms / 10 55 z, 1 mm mbient operating temperature 30... +80 1) Without load. 2) ccording to 60529 (67/68) 3) ccording to 40050 (69) 4) Ub and a constant. ubject to change without notice a g n e t i c c y l i n d e r s e n s o r s 7
Z1 ensors for -slot cylinders rdering information utput function: 8 verrun distance typ. 4 mm 7 mm witching mode onnection nclosure rating onnection diagram imensional drawing 2.9 (0.11) 4.7 (0.19) ensor element 1 indicator 2 ixing screw 2.8 ±0.1 (0.11) l 23.7 (0.93) a g n e t i c c y l i n d e r s e n s o r s able with plug, 8, 3-pin, with knurled screws, 0.3 m, U able, 3-wire, 2 m, U odel name art no. 67, 68 d-002 Z1-2V2-0 1059742 67, 68, 69 d-001 Z1-2V2-U0 1059743 able with plug, 8, 3-pin, 0.3 m, U 67, 68 d-002 Z1-2V2-0 1059744 able with plug, 8, 3-pin, with knurled screws, 0.3 m, U 67, 68 d-002 Z1-2V2-0 1059737 able with plug, 8, 3-pin, 0.3 m, U 67, 68 d-002 Z1-2V2-0 1059735 able with plug, 12, 3-pin, 0.3 m, U 67, 68 d-002 Z1-2V2-0 1059736 able, 3-wire, 2 m, U able, 3-wire, 2 m, V able, 3-wire, 5 m, U able with plug, 8, 3-pin, with knurled screws, 0.5 m, U able, 3-wire, 5 m, V able, 3-wire, 2 m, U 67, 68, 69 67, 68, 69 67, 68, 69 d-001 Z1-2V2-U0 1059738 d-001 Z1-2V2-W0 1059740 d-001 Z1-2V2-U 1059739 67, 68 d-002 Z1-2V2-1060129 67, 68, 69 67, 68, 69 d-001 Z1-2V2-W 1059741 d-001 Z1-4V3-U0 1059756 able with plug, 8, 3-pin, 0.3 m, U 67, 68 d-002 Z1-4V3-0 1059757 able with plug, 8, 3-pin, with knurled screws, 0.3 m, U 67, 68 d-002 Z1-4V3-0 1059753 able with plug, 8, 3-pin, 0.3 m, U 67, 68 d-002 Z1-4V3-0 1059752 able with plug, 12, 3-pin, 0.3 m, U 67, 68 d-002 Z1-4V3-0 1059754 able, 3-wire, 2 m, U dimensions in mm 67, 68, 69 onnection diagram d-002 brn blk blu 1 + 4 3 d-001 Z1-4V3-U0 1059755 d-001 brn blk blu + ubject to change without notice
ensors for -slot cylinders Z1 ccessories lug connectors and cables onnector 12, 3-pin onnector type: emale connector nclosure rating: 68 heath material: U onnector 8, 3-pin ubject to change without notice lying leads able length odel name art no. traight ngled onnector type: emale connector nclosure rating: 67 2 m -1203-G02 6039075 5 m -1203-G05 6039076 10 m -1203-G10 6039077 2 m -1203-W02 6039078 5 m -1203-W05 6039079 10 m -1203-W10 6036752 15 m -1203-W15 6036753 20 m -1203-W20 6036754 igure lying leads heath material able length odel name art no. traight ngled rackets for cylinder sensors aterial: luminum V 2 m -0803-G02 6010785 5 m -0803-G05 6022009 U halogen free 10 m -0803-G10 6025890 V 2 m -0803-W02 6008489 U halogen free 2 m -0803-W02 6025891 V 5 m -0803-W05 6022010 U halogen free 5 m -0803-W05 6025892 traight -0803-G 7902077 ngled -0803-W 7902078 igure ccessory type odel name art no. or rails 2 (-slot) -Z-1 2046441 or rails 2 (-slot) -Z-2 2046442 a g n e t i c c y l i n d e r s e n s o r s 9
Z1 ensors for -slot cylinders imensional drawings lug connectors and cables onnector 12, 3-pin -1203-Gxx Ø 14.8 (0.58) 44 (1.73) Ø 11 (0.43) 3/blu 2/n.c. 4/blk 1/brn -1203-Wxx, Ø 14.8 (0.58) 27.4 (1.08) Ø 11 (0.43) imensional drawings lug connectors and cables onnector 8, 3-pin -0803-G0x -0803-G10 34.5 (1.36) 3/blu 2/n.c. 4/blk 1/brn dimensions in mm Ø 9.8 (0.39) 1 0 8x1-0803-W0x Ø 9.8 (0.39) -0803-G Ø 12 (0.47) 8x1 (0.32x0.04) 8.2 (0.32) 27 (1.1) ** 18.8 (0.74) 22.8 (0.9) ** 45 (1.77) 38.1 (1.5) 3/blu Ø 9 (0.35) a g n e t i c c y l i n d e r s e n s o r s 3/blu 4/blk 1/brn 3 4 1 cable diameter 3.5 to 5 mm (0.15 to 0.20 inch) 4/blk 1/brn Ø 10 (0.39) 34.6 (1.36) -0803-W0x Ø 10 (0.38) Ø 7.5 (0.3) 19.7 (0.78) -0803-W Ø 13 (0.51) 27.9 (1.1) 41.5 (1.63) Ø 7.5 (0.3) 3/blu 3/blu 3 4/blk 1/brn 4 1 4/blk 1/brn cable diameter 4 to 5 mm (0.16 to 0.20 inch) ubject to change without notice
ensors for -slot cylinders Z1 imensional drawings rackets for cylinder sensors -Z-1 9 (0.35) 6.6 (0.26) 45 17.5 (0.69) 3.1 (0.12) Ø 3.9 (0.15) 1.2 (0.05) 4 (0.16) -Z-2 7.4 (0.29) 1.3 (0.05) 17.5 (0.69) 3.1 (0.12) Ø 3.9 (0.15) 4 (0.16) 5.5 (0.22) 0.4 (0.02) dimensions in mm ubject to change without notice Ø 4.4 (0.17) 2 32 (1.26) Ø 4.4 (0.17) 2 32 (1.26) a g n e t i c c y l i n d e r s e n s o r s dimensions in mm 1 1
Z1 ensors for -slot cylinders 1 2 rop-in, install, done dditional information etailed technical data........... 13 rdering information............. 14 imensional drawing............ 14 onnection diagram............. 14 ecommended accessories....... 15 a g n e t i c c y l i n d e r s e n s o r s roduct description he Z1 magnetic cylinder sensor from is a flexible solution for piston position detection in pneumatic and electric actuators. ue to easy mounting and installation via drop-in and combined llen and flathead screw, the new -slot sensor is perfectly suited for use in all commonly used cylinders, linear slides t a glance its into all commonly used cylinders, linear slides and grippers with -slots, such as, esto or omplete range with eed 3-wire. eed 2-wire, and eed 120V version ombined llen and flathead installation screw Your benefits educed maintenance cost as the sensor keeps its position under shock and vibration and does not move out lexible installation via llen wrench or flathead screwdriver ime saving single-hand mounting with ¼-turn installation and grippers with -slots. epending on type, the Z1 comes with 67, 68 or 69 enclosure rating. ts resistance against shock, vibration and chemicals reduces maintenance costs. he very short sensor housing makes it easy to install the Z1 on short stroke cylinders. Very short sensor housing, making it easier to install on short stroke cylinders perating display 67 / 68 / 69 enclosure rating (depending on type) onvenient installation and sensor replacement due to drop-in installation installer does not need to disassemble the cylinder from the machine for sensor replacement - - www.mysick.com/en/z1 or more information, just enter the link or scan the code and get direct access to technical data, design models, operating instructions, software, application examples and much more. ubject to change without notice
ensors for -slot cylinders Z1 etailed technical data eatures witching mode witching frequency witching output utput function echanics/electronics ubject to change without notice 500 z eed / 3-wire / 2-wire ylinder types -slot ousing length 26.3 mm upply voltage 5 V /... 30 V / 5 V /... 120 V / (depending on type) ower consumption 1) 5 m witching power 10 W Voltage drop < 0.5 V < 3,2 V utput current a 500 m 50 m ccording to 60947-5-2 able material U onductor cross-section 0.09 mm² rotection class 2) 3) ousing material lastic ousing cap material strengthened ensing face material strengthened 4) 5) nclosure rating 67 4) 5) 67, 68 4) 5) 67, 68, 69 (depending on type) 4) 5) 67 ime delay before availability yp. 1 ms yp. 1 ms epeatability 6) 0.1 m verrun distance typ. 7 mm hock/vibration 30 g, 11 ms / 10 55 z, 1 mm mbient operating temperature 30... +80 1) Without load. 2) ensor may only be mounted as a comlete unit in the slot. 3) vervoltage category. 4) ccording to 60529 (67/68) 5) ccording to 40050 (69) 6) Ub and a constant. a g n e t i c c y l i n d e r s e n s o r s 1 3
Z1 ensors for -slot cylinders rdering information utput function: 1 4 onnection lectrical wiring upply voltage onnection nclosure 1) 2) rating / 3-wire / 2-wire 1) ccording to 60529 (67/68) 2) ccording to 40050 (69) imensional drawing 2.9 (0.11) 4.7 (0.19) ensor element 1 indicator 2 ixing screw 6.3 ±0.1 (0.25) onnection diagram d-036 brn blk blu 1 4 3 +/1 / 5 V /... 30 V / a g n e t i c c y l i n d e r s e n s o r s able with plug, 8, 3-pin, 0.3 m able with plug, 12, 3-pin, 0.3 m able with plug, 8, 3-pin, with knurled screws, 0.5 m able with plug, 8, 3-pin, with knurled screws, 0.3 m able, 3-wire, 2 m able, 3-wire, 5 m diagram odel name art no. 67, 68 d-036 Z1-04Z-0 1059747 67, 68 d-036 Z1-04Z-0 1059745 67, 68 d-036 Z1-04Z- 1060130 67, 68 d-036 Z1-04Z-0 1059748 67, 68, 69 67, 68, 69 d-035 Z1-04Z-U0 1059746 d-035 Z1-04Z-U 1059749 5 V /... 120 V / able, 2-wire, 2 m 67 d-217 Z1-04ZU-U0 1059750 5 V /... 30 V / 26.3 (1.04) d-035 brn blk blu able with plug, 8, 2-pin, 0.3 m dimensions in mm +/1 / d-217 67 d-041 Z1-04ZU-0 1059751 brn blu +/1 / d-041 brn blu 1 4 +/1 / ubject to change without notice
ensors for -slot cylinders Z1 ecommended accessories lug connectors and cables onnector 8, 3-pin onnector type: emale connector nclosure rating: 67 igure lying leads heath material able length odel name art no. traight ngled V 2 m -0803-G02 6010785 5 m -0803-G05 6022009 U halogen free 10 m -0803-G10 6025890 V 2 m -0803-W02 6008489 U halogen free 2 m -0803-W02 6025891 V 5 m -0803-W05 6022010 U halogen free 5 m -0803-W05 6025892 rackets for cylinder sensors aterial: luminum ubject to change without notice traight -0803-G 7902077 ngled -0803-W 7902078 igure ccessory type odel name art no. -- or additional accessories, please see page X-0 or rails 2 (-slot) -Z-1 2046441 or rails 2 (-slot) -Z-2 2046442 imensional drawings lug connectors and cables onnector 8, 3-pin -0803-G0x Ø 9.8 (0.39) 8x1 8.2 (0.32) 27 (1.1) ** Ø 9 (0.35) 3/blu 4/blk 1/brn -0803-G10 Ø 10 (0.39) 34.6 (1.36) Ø 7.5 (0.3) 3/blu 4/blk 1/brn a g n e t i c c y l i n d e r s e n s o r s 1 5
Z1 ensors for -slot cylinders -0803-W0x Ø 9.8 (0.39) -0803-G Ø 12 (0.47) 1 6 8x1 (0.32x0.04) 18.8 (0.74) 22.8 (0.9) ** 45 (1.77) 38.1 (1.5) 3/blu a g n e t i c c y l i n d e r s e n s o r s 4/blk 1/brn 3 4 1 cable diameter 3.5 to 5 mm (0.15 to 0.20 inch) -0803-W0x Ø 10 (0.38) Ø 7.5 (0.3) 19.7 (0.78) -0803-W Ø 13 (0.51) imensional drawings rackets for cylinder sensors -Z-1 9 (0.35) 6.6 (0.26) 45 17.5 (0.69) 3.1 (0.12) Ø 3.9 (0.15) 1.2 (0.05) 4 (0.16) Ø 4.4 (0.17) 2 32 (1.26) -Z-2 7.4 (0.29) 1.3 (0.05) 27.9 (1.1) 41.5 (1.63) 17.5 (0.69) 3.1 (0.12) 3/blu Ø 3.9 (0.15) 4 (0.16) Ø 4.4 (0.17) 3 4/blk 1/brn 4 1 cable diameter 4 to 5 mm (0.16 to 0.20 inch) 5.5 (0.22) 0.4 (0.02) 2 32 (1.26) ubject to change without notice
otes ensors for -slot cylinders otes ubject to change without notice a g n e t i c c y l i n d e r s e n s o r s 1 7
otes ensors for -slot cylinders 1 8 a g n e t i c c y l i n d e r s e n s o r s ubject to change without notice
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_1 2012-08 W Umod int38 at a glance eading technologies With a staff of more than 5,000 and over 50 subsidiaries and representations worldwide, is one of the leading and most successful manufacturers of sensor technology. he power of innovation and solution competency have made the global market leader. o matter what the project and industry may be, talking with an expert from will provide you with an ideal basis for your plans there is no need to settle for anything less than the best. Unique product range on-contact detecting, counting, classifying, positioning and measuring of any type of object or media ccident and operator protection with sensors, safety software and services utomatic identification with bar code and readers aser measurement technology for detecting the volume, position and contour of people and objects omplete system solutions for analysis and flow measurement of gases and liquids omprehensive services ifeime ervices for safety and productivity pplication centers in urope, sia and orth merica for the development of system solutions under realworld conditions -usiness artner ortal www.mysick.com price and availability of products, requests for quotation and online orders Worldwide presence with subsidiaries in the following countries: ustralia elgium/uxembourg rasil eská epublika anada hina anmark eutschland spaña rance Great ritain ndia srael talia apan éxico ederland orge Österreich olska omânia ussia chweiz ingapore lovenija outh frica outh orea uomi verige aiwan ürkiye United rab mirates U lease find detailed addresses and additional representatives and agencies in all major industrial nations at www.sick.com G Waldkirch Germany www.sick.com