Leichtgewichte mit schwerem Inhalt über den Wolken

Transcription

1 Leichtgewichte mit schwerem Inhalt über den Wolken Company Facts and Figures Product Groups Engineering, Verification Testing, Validation Reto Mastel Head of Design Organisation

2 Bucher Group Bucher Leichtbau AG Fällanden ZH, CH (220 MA) Bucher Aerospace Corp. Everett WA, USA (45 MA) Bucher Interiors GmbH Sinn-Fleisbach, D (85 MA)

3 Bucher Leichtbau AG Certificates ISO 9001:2008 EN 9100:2009 EASA DOA (Part 21, Subpart J) EASA POA (Part 21, Supart G) EASA MOA (Part 145)

4 Bucher Leichtbau AG Organisation CEO Roland Hengartner Finance & HR Thomas Hofer Quality Management Arndt Lapice Marketing & Sales Beat Burlet Engineering Reto Mastel Production & Logistics Roger Rykart Program Management Marcel Kaiser Galley SA/TA Daniel Marti Galley TA/SA Herbert Pfefferkorn Manufacturing Roger Rykart Galley PM MIC Rolf Kraus MIC Martin Werner Logistic Urs Zulliger Customer Service Urs Meier Certification Thorsten Koch Documentation Thomas Apostel = Board of Directors

5 Product Groups Catering Cabin Medical VIP Galleys Stowages Air Rescue Tables Seat Components Stretcher Cabinets

6 Long Range Development (A380/B747-8/A330) 2005 Order 10 S/S for Lufthansa A380 (MD Door4 / UD Door2 & AFT) 2008 Order 6 S/S Thai Airways A Delivery Start Lufthansa A380 Selected as SFE Galley Supplier for B Delivery Start Lufthansa B747-8 A330 Market share approx %

7 Bucher Cabin Products

8 Engineering Monuments per aircraft Aircraft Monuments Lead time [month] A B A

9 Stretcher Portfolio 16g NGS Designed 2002 StepX Designed 2007 ATS Designed 2010 Over 550 units delivered to over 50 Airlines

10 EMS Equipment Helicopter

11 At the beginning there is an idea at the customer

12 Customer, AC manufacturer, Suppliers, Agencies Airline

13 Engineering Process Sales Contract ITCM Initial Technical Coordination Meeting PDR Preliminary Design Review CDR Critical Design Review Inputs / Deliverables

14 Engineering Resources Switzerland Engineering, Certification Germany Engineering, Documentation India Engineering Certification

15 Light weight technologies, applications Raw material: Aluminum / Honey comb Light weight design -> detail matters e.g. Worktable, Upper attachment, Latches

16 Test capabilities Testing Capabilities At Bucher Leichtbau (CH) and Bucher Interiors (D) 4 static test stands 3 temperature test chambers 1 acoustic test chamber Combined over sqm testing space Static Testing Test cages are extremely flexible in size Various test dummies available Hydraulic presses and lead weights available for loads of up to kg Calibrated and computer controlled load cells available

17 Static testing Test: Pass criteria Monument has to withstand defined flight loads limited and ultimate loads (e.g. 1.5g, 9g, 3sec) Monument weight Capacity weight Test load FWD 560kg 2040kg kg

18 Dynamic testing Test: Pass criteria Stretcher has to withstand 16g dynamic load (90ms) Stretcher still fixed in the seat rails, no parts flying around Monument weight 45kg Capacity weight Test load FWD 93kg 2 200kg

19 Fire containment test Test: Pass criteria Simulation of a fire in the waste container (compartment) fire does stifle itself (self extinguished) Load: 5% empty cigarette packet 10% Paper cold drink cups 20% Paper hot drink cups 25% crumpled 2 ply paper napkin 40% crumpled 2 ply hand towels

20 Cooling test Test: Pass criteria Simulation of a hot and humid environment (29 C, 70% rh) the environment does not influence the food, stored in the galley (<4 C in the trolley) no condensation appears

21 Noise test Test: Noise level with inserts and aircooler in service Pass criteria Fulfil test criteria according Airbus TN-ECTC 0097/03

22 Engineering Process FAI First Article Inspection ODD On Dock Delivery EIS Entry Into Service Inputs / Deliverables

23 Bucher Galleys Galley System A330

24 Galleys sind nicht die einzigen Leichtgewichte Übrigens, unsere Galleys waren schon zu Beginn an Board

25 Bucher Your Cabin Interior Partner Bucher Leichtbau AG Industriestrasse 1a CH-8117 Fällanden Switzerland Tel Fax http Thank you for your attention!!