AGV DRIVERLESS TRANSPORT SYSTEM
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1 AGV DRIVERLESS TRANSPORT SYSTEM For a continuous improvement process K A I Z E N 05/2012
2 Headline Service CREFORM AGV is a high-tech innovation from Japan, which is continuously being further developed in Europe and adapted to the needs of the European market. CREFORM AGVs are easily configurable, independently controlled units with a self-sufficient power supply by means of gel batteries. The AGVs have a modular unit construction and are easy to programme for the optimization of material flow in your production. Easy configurable means: Magnetic tape for guidance and order commands mean simple installation without having to specially treat the floor. Thereby simple adaptions to changes in production processes are possible. A modular construction means: Modular style of all AGV components. 100% reusability of the technical AGV components if you want to change its use: e.g. from a tugger to a mobile assembly line or the additional expansion for special tasks. CREFORM is strong in customer service: We offer you: Speedy response time Technical project planning on request Complete service: Installation of AGV driving course and equipment, plus monitoring of the system at the start of real time production We carry out maintenance of your AGV system for you on request And offer a hotline support for problems. 2
3 Headline Technical details Our principles: Open adaptable AGV-system Standardised module assemblies Standard components of big manufacturers Safety- and Control Box CT-SCB-A24 STD: Our AGV, there are in all AGV-A, B, and D rows 24 volts, with SIEMENS S7-224XP controls equipped. If requested you can upgrade you AGV for example with a course control and a traffic control system. 3
4 Table of Contents 1. AGV AGV-A35046 EX... Page 5 AGV-A50034 SV... Page 6 AGV-A35046 SV... Page 7 AGV-A25068 SV... Page 8 AGV-A50034 STBODY... Page 9 AGV-A35046 STBODY... Page 10 AGV-A25068 STBODY... Page 11 AGV-B50066 STD... Page 12 AGV-B35090 STD... Page 13 AGV-D25130 STD... Page 14 AGV-HSPEED A-TYP... Page 15 AGV-M50066 STD... Page AGV-Accessories EXIDE Gel Batter 120 Ah... Page 17 EXIDE Battery Charger for 24 volt AGV... Page 17 Banner Gel Battery 100 Ah... Page 18 Banner Battery Charger for 24 volt AGV... Page 18 Banner Gel Battery 180 Ah... Page 19 Banner Battery Charger... Page 19 Charging contacts incl. charging circuit for automatic battery charging... Page 20 Optima Yellow Top Battery 75 Ah... Page 20 Charge point (incl. charger)... Page 20 AGV Multi Monitor for all FH - Drive units... Page 21 Melody Box... Page 21 Automatic Decoupling 1... Page 22 Automatic Decoupling 2 Variant 1... Page 22 Automatic Decoupling 2 Variant 2... Page 22 CREFORM RFID-Course Control... Page 23 RFID-Transponder... Page 23 AGV Remote Control Start 12/24V... Page 24 Traffic Control System... Page BST-AGV Accessories Battery Box... Page 25 Banner Dry Bull set 100 Ah... Page 25 Banner Battery Charger for 24 volt BST... Page Traffic Routing Magnetic Tape for Surface Laying... Page 26 In ground Magnetic Tape... Page mm Magnetic Tape Radius Page mm Magnetic Tape Radius Page 27 Magnetic Tape Dividing Element... Page 27 Foil Protective Tape... Page 28 Textile Protective Tape... Page 28 Duraflex Protective Tape... Page AGV-Varieties... Page 29 4
5 AGV-A35046 EX CREFORM Technik GmbH Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-A35046 Safety box 24 Volt Combi-soft foam bumper Bicolour optical warning detector HOKUYO Service Sensor Additional NS-sensor Battery charge display Technical data Speed: 4 / 24 / 35 metres per minute Tracking: Magnetic Tractive power: 29 kg Trailing load*: 450 kg Max load: 310 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 180 kg including battery Dimensions LxBxH: 1500 mm x 900 mm x 1100 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. CREFORM AGV Housing framework including mechanical Bumper safety system Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 5
6 AGV-A50034 SV CREFORM Technik GmbH Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-A50034 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 30 / 50 metres per minute Tracking: Magnetic Tractive power: 21 kg Trailing load*: 330 kg Max load: 190 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 180 kg including battery Dimensions LxBxH: 1500 mm x 900 mm x 1100 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. CREFORM AGV Housing framework including paneling and SICK S-300 personal protection Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 6
7 AGV-A35046 SV CREFORM Technik GmbH Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-A35046 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 24 / 35 metres per minute Tracking: Magnetic Tractive power: 29 kg Trailing load*: 450 kg Max load: 310 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 180 kg including battery Dimensions LxBxH: 1500 mm x 900 mm x 1100 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. CREFORM AGV Housing framework including paneling and SICK S-301 personal protection Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 7
8 AGV-A25068 SV CREFORM Technik GmbH Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-A25068 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 15 / 25 metres per minute Tracking: Magnetic Tractive power: 41 kg Trailing load*: 660 kg Max load: 530 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 180 kg including battery Dimensions LxBxH: 1500 mm x 900 mm x 1100 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. CREFORM AGV Housing framework including paneling and SICK S-302 personal protection Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 8
9 CREFORM Technik GmbH AGV-A50034 STBODY Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-A50034 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 30 / 50 metres per minute Tracking: Magnetic Tractive power: 21 kg Trailing load*: 330 kg Max load: 70 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 270 kg including battery Dimensions LxBxH: 1270 mm x 700 mm x 1240 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 9
10 CREFORM Technik GmbH AGV-A35046 STBODY Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-A35046 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 24 / 35 metres per minute Tracking: Magnetic Tractive power: 29 kg Trailing load*: 450 kg Max load: 190 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 190 kg including battery Dimensions LxBxH: 1270 mm x 700 mm x 1240 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 10
11 CREFORM Technik GmbH AGV-A25068 STBODY Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with robust frame full-housed, three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-A25068 MC2 Safety box 24 Volt Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 15 / 25 metres per minute Tracking: Magnetic Tractive power: 41 kg Trailing load*: 660 kg Max load: 410 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 270 kg including battery Dimensions LxBxH: 1270 mm x 700 mm x 1240 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 11
12 AGV-B50066 STD CREFORM Technik GmbH Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-B50066 Safety box D-Typ 24 Volt SICK akustischer Warnmelder Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 30 / 50 metres per minute Tracking: Magnetic Tractive power: 42 kg Trailing load*: 660 kg Max load: 360 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 300 kg including battery Dimensions LxBxH: 1970 mm x 870 mm x 1100 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. CREFORM AGV-Steel framework Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 12
13 AGV-B35090 STD CREFORM Technik GmbH Wolfsburger Str. 10 D Baunatal Tel. +49 (0) Fax +49 (0) / info@creform.de AGV-Description AGV tugger with three speed levels and magnetic guidance for efficient material transport using your existing trailers. Single components AGV drive unit FH-B35090 Safety box D-Typ 24 Volt SICK akustischer Warnmelder Bicolour optical warning detector SICK S-300 with 4 zones Additional NS-sensor Battery charge display Technical data Speed: 4 / 24 / 35 metres per minute Tracking: Magnetic Tractive power: 58 kg Trailing load*: 1000 kg Max load: 600 kg On-board voltage: 24 Volt DC Battery number: 2 Battery type: EXIDE Gel 120 Ah Service life: 8 Hours (with fully charged battery) Total weight: 300 kg including battery Dimensions LxBxH: 1970 mm x 870 mm x 1100 mm * at 1% gradient based on polyurethane wheels and a flat industrial floor. CREFORM AGV-Steel framework Upgradable with AGV-Multi Monitor FCU-SV02 for changing the three predefined speed levels. 13
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