Institute for Carbon Composites

Size: px
Start display at page:

Download "Institute for Carbon Composites"

Transcription

1 Institute for Carbon Composites Fundamental research on material behavior, processing technology and simulation of high performance composite materials Prof. Dr.-Ing. Klaus Drechsler n The focus of the Institute for Carbon Composites in was to establish and strengthen its research program within the four research groups. The main goal was to explore new ways and possibilities to reduce the process cycle time and the raw material costs to be able to implement high performance composite structures in high volume applications. Different process technologies using e.g. tailored textiles and advanced matrix systems have been patented. New material models and process simulation methods have been developed and these were implemented in conventional software tools to enable advanced composites part and process design solutions. Process Technology for Fibers and Textiles Contact drechsler@lcc.mw.tum.de Phone The Process Technology for Fibers and Textiles group focuses on improving manufacturing technologies that arrange the fibers in their desired orientation within a composite component. The group s three research teams cover the fields of braiding technology, automated fiber placement and tailored textiles. With highly developed processing equipment, the fibers can be brought into shape in an automated and reproducible way. Fiber Placement Center Many activities in focused on the setting up of a new Fiber Placement Center at the institute s laboratory site on the Ludwig Bölkow Campus in Taufkirchen. Three different types of fiber placement machines have been installed there to form a unique machine park. Machine Park Besides a machine for the direct processing of fiber tapes with thermoplastic matrices, an additional machine for the use of thermoset resin tapes has been set up. This machine was moved from Garching to Taufkirchen in summer. In the course of this relocating process it was equipped with an additional linear axis to increase the production space. Both machines are now capable of manufacturing composite parts with a length of up to 5 m. Furthermore, the Institute s fiber patch placement system will be relocated to Taufkirchen as well. Thus, all these different manufacturing processes can be Newly set up automated fiber placement cell in Taufkirchen usefully combined e.g. to locally reinforce big composite structures. Collaborations The full potential of the Fiber Placement Center for the future development of composite processing technologies will leverage through direct interaction with research and industry partners on the campus. Especially promising are collaborations with the institute s spin-off companies that are also located in Taufkirchen. These will greatly help to accelerate transferring research results into industrial applications Public Funded Projects n AIF project 3D-formbare Nassvliese n AIF project FullCycle n AIF project Accurat3 n EU project INSCAPE n BMBF project MAIplast n BMBF project MAIprofil n BMBF project AIRCARBON II n BMBF project MAItank 94 Institute for Carbon Composites

2 Process Technology for Matrix Systems The Process Technology for Matrix Systems group addresses the robust and efficient processing of matrix systems for the production of continuous fiber reinforced composite parts. On the one hand, the basic understanding of matrix systems, the characterization of impregnation properties of the fiber material for optimized processing, and process engineering are central for the group. On the other hand, associated issues such as tool technology, surface sealing, and process integration are key activities of the group. Team Processes and Production Systems New equipment for energy efficient processing Hybrid Materials and Structures First Prize for LCC at the AVK Innovation Award Ceremony An industrialized microwave oven was installed in the lab of the LCC. The aim is to develop energy-efficient processing of fiber reinforced composites. Direct, volumetric heating and indirect heating with absorber materials is investigated to reach more optimized conditions within the production chain. New industrialized microwave oven at the LCC The LCC won the AVK innovation award in the category Research and Science The aim of the team is to expand the span of applications of composites. One example for this is the EU-funded project MATISSE with the main partners Autoliv, Daimler, Virtual Vehicle, TU Graz, Airborne and TU Munich where a shape adaptive fiberreinforced crash structure was designed and investigated. The AVK Industrievereinigung Verstärkte Kunststoffe e.v. honored the project with their innovation award on 21st of september in Stuttgart in the category Research and Science. Team Tooling Systems Successful Project Finalization The EU-funded project LeeTorb tested the application of self-heating tools out of CFRP for aerospace RTM processing. The consortium (Fraunhofer ICT-FIL, qpoint composite and TU Munich) was able to convince the industrial partner Airbus Helicopter of the energy efficient tool design with a full-scale tool and demonstrator part of a helicopter rotor blade. Institute for Carbon Composites 95

3 Public Funded Projects n AIF project HoMehr n BMBF project FLAME n BMBF project InFo n BMBF project MAIplast n BMBF project MAIfo n BFS project FORCiM3A n BFS project TIP n EU project Disacop n EU project LeeTorb Full-scale demonstrator tool for a helicopter rotor blade developed by the project Leetorb Simulation developed and validated. The validation consisted of comparing simulation to experimental results. Braiding process simulation of a generic structure Forming and Flow Process Simulation This research team works on the simulation of composite manufacturing processes. This comprises the simulation of forming technologies like draping, braiding and automated fiber placement as well as infiltration methods. Last year s activities focused on the characterization of different materials. The goal of these investigations is to determine material properties and hence, simulation input. Finite element simulation models for draping and braiding processes were also Out-of-autoclave consolidation - validation of a stochastic approach for initial degree of impregnation modeling 96 Institute for Carbon Composites Compaction, Curing and Consolidation Simulation Research efforts in this team are dedicated to modeling of cure induced effects on the final part s properties and appearance with a focus on compaction behavior and porosity content, thermal management and process induced deformations. In, implementation and validation has been concluded for modeling the thermal management of large scale resin transfer molded aerospace structures as well as the consolidation of out-of-autoclave prepregs. Magnitude and shape of global deformation modes identified experimentally for a spar structure (featuring a material with engineered vacuum channels and manufactured with a caul) were found to significantly differ from simulated deformations, demanding more detailed process modeling of complex structures. To tackle this issue and gain further insight in the importance of compaction and resin flow related phenomena on the part s quality, future activities will focus on transferring modeling capabilities from lamina level to arbitrary three-dimensional manufacturing setups.

4 Material Modeling and Structural Analysis The Material Modeling and Structural Analysis research team focuses on the structural analysis of fiber reinforced plastics as well as mechanical and bonded joints at different length scales. One research focus is the prediction of the constitutive behavior of textile-reinforced composites using unit cells. A framework is proposed predicting the non-linear mechanical response of triaxial braided composites using mesoscopic finite element unit cells. In order to capture the predominant failure modes observed in braided composites, the model comprises a physically based damage model inside the yarns, plasticity in the resin pockets, and delamination at the yarn-matrix interfaces. Another research area consists of the non-linear behavior of angle-ply laminates. A constitutive model for composite laminates is developed with the focus on the distinction between inducing mechanisms. It is shown, that the effect of fiber rotation and damage is essential in consideration of large deformations. To ensure the applicability to structural parts, the numerical model is validated by a large number of various angle-ply tension and off-axis compression tests, fabricated of the same carbon/epoxy IM material. Public Funded Projects n DFG project DR 204/5-1, G8 n STMWIVT project ComBo n BMBF project MAIdesign n BMBF project transhybrid n BMBF project MAIprofil n BMBF project MAIform n BMBF project MAITAI n BMBF project MAIhiras+handle n BFS project FORCiM3A n EU project LeeTorb Roadmap and data flow for generating a realistic unit cell model for braided composite materials Material Behavior and Testing Four-point bending test (left) and double-cantilever-beam (DCB) mode I fracture toughness test (right) performed at static loading. The Material Behavior and Testing group focuses on the investigation of the material response of fiber-reinforced polymer matrix composites. At the testing laboratories of the LCC a broad spectrum of state-of-the-art test methods and equipment is available, covering thermo-analytical methods, rheology and microscopy, experimental methods to measure permeability and drapability of UD and textile preforms, as well as static and high strain rate mechanical testing. An important focus of the group is on the area of high strain rate testing, where split Hopkinson bars for compression, tension Institute for Carbon Composites 97

5 and torsional loading, installed in 2012 and 2013, are used to reach strain rates of up to 1000 s-1. In 2014 and various aerospace composite materials were investigated under tension and compression loads at impact rates of strain (bird strike scenario). Recently the focus is on the development and testing of high strength tension specimens (e.g. UD glass-fiber composite and fiber-metal laminates) as well as the investigation of the fracture toughness properties of composite materials. Failure envelope for combined compression-shear loading of 5-harness-satin weave carbon-epoxy at static loading (qs) and high strain rates of 200 s-1 (ir) and 1000 s-1 (hr) [Koerber et al. Int J Solids Struct 54, ]. High strain rate UD glass-epoxy tension specimen installed in split-hopkinson tension bar (SHTB). Research Focus n Process technology for fibers and textiles n Process technology for matrix systems n Simulation n Material behavior and testing Competence The LCC takes an interdisciplinary approach to research, extending from raw materials through implementation of manufacturing technologies to complete composite components. With specially developed simulation methods, the composite manufacturing process chain can be represented virtually. Courses n Materials and Process Technologies for Carbon Composites n Composite Materials and Structureproperty Relationship n Analysis and Design of Composite Structures n Production Technologies for Composite Parts n Process Simulation and Material Modeling of Composites n Carbon and Graphite High Performance Materials for Key Industries n Supply Chain and Value Creation Composites Infrastructure n Composite technical lab Preforming and Thermoset Injection Technology n Composite technical lab Thermoplastic Technology n Composite test labor n Computing cluster 98 Institute for Carbon Composites

6 Management Prof. Dr.-Ing. Klaus Drechsler, Director Dr. mont. Elisabeth Ladstätter Adjunct Professors Dr.-Ing. Oswin Öttinger Dr.-Ing. Christian Weimer Administrative and Technical Staff Cigdem Filker Diana Zinke Gabriele Uruk Daniel Amrein, B.Sc. Helmut Josef Dick Georg Lerchl Thomas Witteczek Reiner Rauch Research Scientists Dipl.-Ing. Andreas Altmann Luciano Avila Gray, M.Sc. Dipl.-Ing. Paul Bockelmann Dipl.-Ing. Philipp Bruckbauer Dipl.-Ing. Christoph Ebel Dipl.-Ing. Ludwig Eberl Dipl.-Ing. Stefan Ehard Dipl.-Ing. Ralf Engelhardt Dipl.-Ing. Philipp Fahr Dipl.-Ing. Petra Fröhlich Thorsten Gröne, MBA Dipl.-Ing. Thorsten Hans Dipl.-Des. Benjamin Hansbauer Dipl.-Ing. Tobias Harbers Dipl.-Ing. Mathias Hartmann Rhena Helmus, M.Sc Dr. techn. Roland Hinterhölzl Dipl.-Ing. Philipp Hörmann Dipl.-Ing. Bernhard Horn Dipl.-Ing. Philipp Kammerhofer Dipl.-Ing. Kalle Kind Dipl.-Ing. Andreas Kollmannsberger Dr. Hannes Körber Theodosia Kourkoutsaki, M.Sc. Dipl.-Ing. Jan Krollmann Peter Kuhn, M.Sc. Christian Lemke, M.Sc. Dipl.-Ing. Roland Lichtinger Dipl.-Ing. Dr. Neven Majic Dipl.-Ing. Ulrich Mandel Alexane Margossian, M.Sc. Dipl.-Tech. Math. Natalie Mayer Dipl.-Ing. Reinhold Meier Dipl.-Ing. Felix Michl Dipl.-Ing. Andreas Mierzwa Dipl.-Ing. Maximilian Mitwalsky Dipl.-Ing. Johannes Neumayer Jonathan Oelhafen, M.Sc. Dipl.-Ing. Philipp Picard Marina Plöckl, M.Sc. Dipl.-Ing. Veronika Radlmaier Dipl.-Ing. Maximilian Schäfer Dipl.-Ing. Philipp Maximilian Schäfer Dipl.-Ing. David Schultheiß Dipl.-Ing. Alexander Schwingenschlögl Dipl.-Ing. Robin Taubert Dipl.-Ing. Daniel Teufl Dipl.-Ing. Tobias Wehrkamp-Richter Dipl.-Ing. Jakob Weiland Dipl.-Ing. Thomas Wettemann Dipl.-Ing. Swen Zaremba Institute for Carbon Composites 99

7 Publications n Altmann, A.; Gesell, P.; Drechsler, K.: Strength prediction of ply waviness in composite materials considering matrix dominated effects. Composite Structures 127,, n Altmann, A.; Taubert, R.; Mandel, U.; Hinterhölzl, R.; Drechsler, K.: A continuum damage model to predict the influence of ply waviness on stiffness and strength in ultra-thick unidirectional fiber-reinforced plastics. Journal of Composite Materials, n Arnold, M.; Henne, M.; Bender, K.; Drechsler, K.: Polyamide 12 modified with nanoparticles: effect on impact behaviour and on the electrical conductivity of carbon fibre-reinforced epoxy composites. Journal of Composite Materials, n Fischer, B.; Horn, B.; Bartelt, C.; Blößl, Y.: Method for an Automated Optimization of Fiber Patch Placement Layup Designs. International Journal of Composite Materials Vol. 5 (No. 2),, pp n Hans, T.; Cichosz, J.; Brand, M.; Hinterhölzl, R.: Finite element simulation of the braiding process for arbitrary mandrel shapes. Composites Part A: Applied Science and Manufacturing, n Helmus, R.; Centea, T.; Hubert, P.; Hinterholzl, R.: Out-of-autoclave prepreg consolidation: Coupled air evacuation and prepreg impregnation modeling. Journal of Composite Materials, n Helmus, R.; Hinterhölzl, R.; Hubert, P.: A Stochastic Approach to Model Material Variation Determining Tow Impregnation in Out-of-Autoclave Prepreg Consolidation. Composites Part A: Applied Science and Manufacturing, n Kourkoutsaki, T.; Comas-Cardona, S.; Binetruy, C.; Upadhyay, R.K.; Hinterhoelzl, R.: The impact of air evacuation on the impregnation time of out-ofautoclave prepregs. Composites Part A: Applied Science and Manufacturing 79,, n Körber, H.; Xavier, J.; Camanho, P.P.; Essa, Y.E.; Martín de la Escalera, F.: High strain rate behaviour of 5-harness-satin weave fabric carbon-epoxy composite under compression and combined compression-shear loading. International Journal of Solids and Structures, n Lichtinger, R.; Hörmann, P.; Stelzl, D.; Hinterhölzl, R.: The effects of heat input on adjacent paths during automated fibre placement. Composites Part A: Applied Science and Manufacturing, n Mandel, Ulrich; Taubert, Robin; Hinterhölzl, Roland: Mechanism based nonlinear constitutive model for composite laminates subjected to large deformations. Composite Structures 132,, n Margossian, A.; Bel, S.; Hinterhoelzl, R.: Bending characterization of a molten unidirectional carbon fibre reinforced thermoplastic composite using a Dynamic Mechanical Analysis system. Composites Part A: Applied Science and Manufacturing 77,, n Neumayer, J.; Kuhn, P.; Körber, H.; Hinterhölzl, R.: Experimental Determination of the Tensile and Shear Behaviour of Adhesives Under Impact Loading. The Journal of Adhesion,, n Oblinger, C.; Lang, H.; Drechsler, K.: CFK/ Metall-Mischbauweisen im Maschinen und Anlagenbau wichtiger denn je. Umwelt-Technologie und Energie in Bayern,, n Radlmaier, V.; Ehard, S.; Ladstätter, E.; Drechsler, K.: Thermoplastic Automated Fiber Placement - Current Fields of Application and Future Prospects. JEC Composites Magazine (97),, pp n Swery, E. E.; Meier, R.; Lomov, S. V.; Drechsler, K.; Kelly, P.: Predicting permeability based on flow simulations and textile modelling techniques: Comparison with experimental values and verification of FlowTex solver using Ansys CFX. Journal of Composite Materials, n Taubert, R.; Mandel, U.; Hinterhölzl, R.: Study of layup influences on the nonlinear behavior of composites by evaluation of ply stiffness reduction. Composites Part A: Applied Science and Manufacturing 79,, n Taubert, R.; Mandel, U.; Hinterhölzl, R.: Study of layup influences on the nonlinear behavior of composites by evaluation of ply stiffness reduction. Composites Part A: Applied Science and Manufacturing 79,, n Teufl, D.; Ladstätter, E.; Drechsler, K.: Reduction of cure cycle time through microwave curing: a vision for the near future. JEC Composites Magazine (100),, n Weiland, J.; Hartmann, M.; Hinterhölzl, R.: Cure simulation with resistively in-situ heated CFRP molds: implementation and validation. Composites Part A: Applied Science and Manufacturing, n Bockelmann, P.; Drechsler, K.; Chakrabarti, A.: Research on development of Liquid Composite Molding parts: situation & framework. ICoRD 15 5th International Conference on Research into Design, n Brand, M.; Ladstätter, E.; Drechsler, K.: Influence of braid set up and roving size to mechanical properties of biaxial carbon fiber braids. Polymer Processing Society Conference (PPS), n Brouzoulis, J.; Fagerström, M.; Främby, J.; Krollmann, J.; Hellström, P.: Modelling of propagating delaminations in textile reinforced duroplast beams by an enriched shell element formulation. ICCM-20 20th International Conference on Composite Materials, n Bruckbauer, P.; Weiland, F.; Beier, U.; Drechsler, K.: Characterization of thermoplastic/thermoset combinations potential application for joining. SAMPE Europe Conference 15 Amiens, n Eberl, L.; Kray, N.; Zaremba, S.; Drechsler, K.: Design of Through Thickness Reinforced Composite/Metal Joints With the Help of Finite Element Analysis and Quasistatic Testing Using Digital Image Correlation. CAMX The Composites and Advanced Materials Expo, n Eberl, L.; Zaremba, S.; Drechlser, K.: Through Thickness Reinforced Composite/Metal Joints The Impact of the Pinning Technology on The Joint s Tensile Strength. ICCM-20 20th International Conference on Composite Materials, n Fahr, P.; Hinterhölzl, R.: Evaluation of an analytical analysis method for interference fit assemblies focusing on thick-walled parts based on experimental data. ICCM-20 20th International Conference on Composite Materials, n Gstrein, G.; Kurzböck, C.; Opelka, J-M.; Krollmann, J.: Simulation and testing of adaptive FRP-substructures for automotive safety. 24th International Technical Conference on the Enhanced Safety of Vehicles (ESV), n Hans, T.; Hinterhölzl, R.: A numerical approach modeling the braiding process for arbitrary mandrel shapes to calculate preform properties. ICCM th International Conference on Composite Materials, n Harbers, T.; Ebel, C.; Drechsler, K.; Endres, A.; Müller, G.: Wetlaid nonwovens made from recycled carbon fiber for automotive applications. SAMPE Baltimore, n Helmus, R.; Hinterhölzl, R.; Hubert, P.: A stochastic approach to model void formation during out-ofautoclave prepreg consoldiation. ICCM-20 20th International Conference on Composite Materials, 100 Institute for Carbon Composites

8 n Horn, B.; Sattler, S.; Ebel, C.; Drechsler, K.: Cutting strategies of long fiber patch preforms for structures with complex fiber architecture. ICCM-20 20th International Conference on Composite Materials, n Höck, B.; Regnet, M.; Fröhlich, A.; Wolff, M.; Ehard, S.; Sause, M.; Kupke, M.; Schullerer, G.: Successful development and monitoring of CRFP manufacturing technologies. 64. Deutscher Luft- und Raumfahrtkongress, n Höck, B.; Regnet, M.; Fröhlich, A.; Wolff, M.; Ehard, S.; Sause, M.; Pfister, O.; Schullerer, G.: Successful development and monitoring of CFRP manufacturing technologies. 66th International Astronautical Congress, n Jürgens, M.; Kurtovic, A.; Mertens, T.; Kolb, M.; Greitemeier, D.; Lang, H.; Hombergsmeier, E.; Drechsler, K.: Influence of surface treatment and design of 3D-reinforcements on delamination resistance & mechanical properties of CFRP/CFRP joints under static & fatigue loading. ICCM-20 20th International Conference on Composite Materials, n Jürgens, M.; Kurtovic, A.; Mertens, T.; Nogueira, A.C.; Lang, H.; Kolb, M.; Strobach, P.; Hombergsmeier, E.; Drechsler, K.: Effect of surface treatment for metallic z-reinforcements on interlaminar fracture toughness of CFRP/CFRP joints. SAMPE Baltimore, n Kammerhofer, P.; Zaremba, S.; Drechsler, K.: Investigation on the mechanical robustness of CFRP molds. ICCM-20 20th International Conference on Composite Materials, n Kind, K.; Drechsler, K.: Method for the production of braided CFRP bicycle rims. SAMPE Europe Conference 15 Amiens, n Kourkoutsaki, T.; Comas Cardona, S.; Masania, K.; Upadhyay, R.; Hinterhölzl, R.: A process modeling toolkit developed to address scale-up challenges of Out-of-Autoclave manufacturing. CAMX The Composites and Advanced Materials Expo, n Krollmann, J.; Snajdr, R.; Paz, M.; Zaremba, S.; Drechsler, K.: Hybrid-matrix approach: How to overcome the conflict of the matrix selection? Polymer Processing Society Conference (PPS), n Kuhn, P.; Plöckl, M.; Körber, H.: Experimental investigation of the failure envelope of unidirectional carbon-epoxy composite under high strain rate transverse and off-axis tensile loading. 11th International DYMAT Conference, n Lemke, C.; Wolfahrt, M.; Reppe, M.; Ladstätter, E.; Drechsler, K.: Disassembly of fusion-bonded thermoplastic composite structures. Second European Symposium on Aircraft Recycling, n Mandel, U.; Taubert, R.; Hinterhölzl, R.: A continuum damage approach for an efficient ultimate failure analysis with layered shell elements. 5th ECCOMAS Thematic Conference on Mechanical Response of Composites, n Mandel, U.; Taubert, R.; Hinterhölzl, R.: Laminate damage model for CFRP structures. ICCST/10 10th International Conference on Composite Science and Technology, n Margossian, A.; Bel, S.; Avila Gray, L.; Hinterhölzl, R.: Characterisation of tensile properties perpendicular to fibre direction of a unidirectional thermoplastic composite using a Dynamic Mechanical Analysis system. ESAFORM 18th International ESAFORM Conference on Material Forming, n Margossian, A.; Hörmann, P.; Zemliana, K.; Avila Gray, L.; Bel, S.; Hinterhölzl, R.: Shear characterisation of unidirectional thermoset pre-impregnated composites using a rheometre. 19èmes Journées Nationales sur les Composites, n Mayer, N.; Hinterhölzl, R.; Prowe, J.: Structural analysis of composites considering manufacturing constraints. ICCS18 18th International Conference on Composite Structures, n Oelhafen, J.; Fernandez, R.; Niefnecker, D.; Zaremba, S.; Drechsler, K.: Flow front and cure monitoring with fibre optic sensors for thick CFRP laminates. ICCM-20 20th International Conference on Composite Materials, n Plöckl, M.; Kuhn, P.; Körber, H.: Characterization of unidirectional carbon fiber reinforced polyamide-6 thermoplastic composite under longitudinal compression loading at high strain rate. 11th International DYMAT Conference, n Radlmaier, V.; Erber, A.; Brudzinski, P.-V.; Körber, H.; Drechsler, K.: Influence of different sizing on fracture toughness and flexural properties of carbon fiber reinforced polyphthalamide. ICCM-20 20th International Conference on Composite Materials, n Radlmaier, V.; Obermeier, G.; Ehard, S.; Kollmannsberger, A.; Körber, H.; Ladstätter, E.: Interlaminar Fracture Toughness of Carbon Fiber Reinforced Thermoplastic In-situ Joints. Polymer Processing Society Conference (PPS), n Schäfer, M.; Zaremba, S.; Drechsler, K.: Comparative Study on Internal and External Release Agents - Evaluation of Process Parameter Variation on Demolding Stresses. ICCM-20 20th International Conference on Composite Materials, n Schäfer, P.; Staden, M.; Zaremba, S.; Drechsler, K.: Material characterization for determining the consolidation properties of carbon fiber tapes with PA 6 matrix. ICCM-20 20th International Conference on Composite Materials, n Taubert, R.; Mandel, U.; Hinterhölzl, R.: Influence of the stacking sequence on the nonlinear material behvior of composite laminates related to large deformations. ICCST/10 10th International Conference on Composite Science and Technology, n Teufl, D.; Zaremba, S.; Drechsler, K.: Adjustment of 2.45 GHz Microwave Absorbing Heating Layers for Tooling Applications. Polymer Processing Society Conference (PPS), n Treffler, R.; Fröschl, J.; Drechsler, K.; Ladstätter, E.: Modelling and simulation of randomly oriented carbon fibre-reinforced composites under thermal load. MPPE International Conference on Materials, Processing and Product Engineering, n Treffler, R.; Fröschl, J.; Ladstätter, E.: Einsatz wirrfaserverstärkter Duroplaste in thermomechanisch belasteten Strukturbauteilen im Fahrzeugbau. 42. Tagung DVM-Arbeitskreis Betriebsfestigkeit, n Weiland, J.; Hartmann, M.; Hinterhölzl, R.: Characterization and numerical investigation of an RTM cure process with CFRP molds and independent heat patches. ICCM-20 20th International Conference on Composite Materials, Institute for Carbon Composites 101

CHARACTERIZATION OF HIGH PRESSURE RTM PROCESSES FOR MANUFACTURING OF HIGH PERFORMANCE COMPOSITES

CHARACTERIZATION OF HIGH PRESSURE RTM PROCESSES FOR MANUFACTURING OF HIGH PERFORMANCE COMPOSITES CHARACTERIZATION OF HIGH PRESSURE RTM PROCESSES FOR MANUFACTURING OF HIGH PERFORMANCE COMPOSITES R. Chaudhari 1*, M. Karcher 1, P. Elsner 1, F. Henning 1 1 Fraunhofer Institute for Chemical Technology,

More information

AUTOMATED FIBER PLACEMENT FOR INDUSTRIAL APPLICATIONS

AUTOMATED FIBER PLACEMENT FOR INDUSTRIAL APPLICATIONS RECENT DEVELOPMENTS CLIQUEZ POUR IN THE MODIFIER FIELD OF LE STYLE DU TITRE AUTOMATED FIBER PLACEMENT FOR INDUSTRIAL APPLICATIONS Clementine GALLET CEO Coriolis Composites Sept. 11th 2014, Munich TUM -

More information

Composite Materials. Mary P. Shafer. Fabric Development, Inc. Quakertown, PA 18951

Composite Materials. Mary P. Shafer. Fabric Development, Inc. Quakertown, PA 18951 Composite Materials Mary P. Shafer Fabric Development, Inc. Quakertown, PA 18951 Composite Material Two inherently different materials that when combined together produce a material with properties that

More information

Broad Base. Best Solutions. SIGRAFIL Continuous Carbon Fiber Tow

Broad Base. Best Solutions. SIGRAFIL Continuous Carbon Fiber Tow Broad Base. Best Solutions. COMPOSITEs Fibers and MATERIALS SIGRAFIL Continuous Carbon Fiber Tow 2 Carbon fibers and composites made by SGL Group. Q Comprehensive product range Q Integrated value chain

More information

Compression RTM - A new process for manufacturing high volume continuous fiber reinforced composites

Compression RTM - A new process for manufacturing high volume continuous fiber reinforced composites Compression RTM - A new process for manufacturing high volume continuous fiber reinforced composites 5 th International CFK-Valley Stade Convention 07-08 June 2011, STADEUM Stade, Germany Authors Raman

More information

Carbon Fiber Composites Low Cost Materials & Manufacturing Options

Carbon Fiber Composites Low Cost Materials & Manufacturing Options Carbon Fiber Composites Low Cost Materials & Manufacturing Options George Husman Zoltek Companies, Inc. September 13, 2012 1 Carbon Fiber Markets All China Hexcel Formosa SGL Cytec AKSA Others 2011 Estimated

More information

COMPARISON BETWEEN GLASS AND FLAX NON-CRIMP STITCHED FABRICS

COMPARISON BETWEEN GLASS AND FLAX NON-CRIMP STITCHED FABRICS 18 TH INTERNATIONAL CONFERENCE ON COMPOSITE MATERIALS COMPARISON BETWEEN GLASS AND FLAX NON-CRIMP STITCHED FABRICS L. Bizet 1 *, S. Guéret 1, C. Re 1, P. Ouagne 2 1 Laboratoire Ondes et Milieux Complexes,

More information

Overview of Recent Developments in 3D Structures

Overview of Recent Developments in 3D Structures Overview of Recent Developments in 3D Structures Michael McClain, Senior R&T Engineer Organic Matrix Composites Jonathan Goering Divisional Chief Technology Officer Albany Engineered Composites 112 Airport

More information

ROHACELL Triple F. Complex shaped PMI Foam Cores for highly efficient FRP Composite

ROHACELL Triple F. Complex shaped PMI Foam Cores for highly efficient FRP Composite Complex shaped PMI Foam Cores for highly efficient FRP Composite ROHACELL Triple F Sandwich Fabrication for low to - A Novel Particle Foam high volume applications SAMPE tesdr. Kay Brazil Conference 2015

More information

REPAIR CONCEPT SUPPORTED BY LASER REMOVAL AND INDUCTIVE HEATING

REPAIR CONCEPT SUPPORTED BY LASER REMOVAL AND INDUCTIVE HEATING 28 TH INTERNATIONAL CONGRESS OF THE AERONAUTICAL SCIENCES REPAIR CONCEPT SUPPORTED BY LASER REMOVAL AND INDUCTIVE HEATING Markus Kaden*, Rüdiger Keck* *German Aerospace Center markus.kaden@dlr.de;ruediger.keck@dlr.de

More information

Composite Design Fundamentals. David Richardson

Composite Design Fundamentals. David Richardson Composite Design Fundamentals David Richardson Contents A review of the fundamental characteristics of composites Stiffness and Strength Anisotropic Role of fibre, matrix and interface Composite failure

More information

Predictive Modeling of Composite Materials & Structures: State-of-the-Art Solutions and Future Challenges.

Predictive Modeling of Composite Materials & Structures: State-of-the-Art Solutions and Future Challenges. Predictive Modeling of Composite Materials & Structures: State-of-the-Art Solutions and Future Challenges. Roger A. Assaker Roger.Assaker@e-Xstream.com www.e-xstream.com Short Abstract Computer Aided Engineering

More information

Use of Continuous Fiber Reinforced Engineering Plastics: The Seat Pan of the Opel Astra OPC

Use of Continuous Fiber Reinforced Engineering Plastics: The Seat Pan of the Opel Astra OPC Use of Continuous Fiber Reinforced Engineering Plastics: The Seat Pan of the Opel Astra OPC Jörg Schnorr, BASF SE, Dr. Ralf Langendorf, Adam Opel AG, Rüsselsheim, Jordan Kurikov, BASF SE, Ludwigshafen

More information

TECHNICAL DATA SHEET

TECHNICAL DATA SHEET EPOXY - NG1001 Formulated Resin System for Pre-preg Process General information Description: TECHNICAL DATA SHEET EPOXY - NG1001 is a formulated epoxy based resin system for hot melt pre-preg and pressure

More information

Product-process interaction modeling of composite structures using As-Built information

Product-process interaction modeling of composite structures using As-Built information FASERINSTITUT BREMEN e.v. (FIBRE) Product-process interaction modeling of composite structures using As-Built information Christian BRAUNER 1, Andrea MIENE 1, Michael BRUYNEEL², Frederic PASCON², Axel

More information

INVESTIGATION OF VISCOELASTICITY AND CURE SHRINKAGE IN AN EPOXY RESIN DURING PROCESSING

INVESTIGATION OF VISCOELASTICITY AND CURE SHRINKAGE IN AN EPOXY RESIN DURING PROCESSING TH INTERNATIONAL CONFERENCE ON COMPOSITE MATERIALS INVESTIGATION OF VISCOELASTICITY AND CURE SHRINKAGE IN AN EPOXY RESIN DURING PROCESSING T. Shimizu *, H. Koinuma, K. Nagai Mitsubishi Heavy Industries,

More information

CARBON/DYNEEMA INTRALAMINAR HYBRIDS: NEW STRATEGY TO INCREASE IMPACT RESISTANCE OR DECREASE MASS OF CARBON FIBER COMPOSITES

CARBON/DYNEEMA INTRALAMINAR HYBRIDS: NEW STRATEGY TO INCREASE IMPACT RESISTANCE OR DECREASE MASS OF CARBON FIBER COMPOSITES 26 TH INTERNATIONAL CONGRESS OF THE AERONAUTICAL SCIENCES CARBON/DYNEEMA INTRALAMINAR HYBRIDS: NEW STRATEGY TO INCREASE IMPACT RESISTANCE OR DECREASE MASS OF CARBON FIBER COMPOSITES J. G. H. Bouwmeester*,

More information

Matrix system with enhanced mechanical performance: new infusion system for wind energy applications enables lighter, longer, lower cost rotor blades

Matrix system with enhanced mechanical performance: new infusion system for wind energy applications enables lighter, longer, lower cost rotor blades White Paper Matrix system with enhanced mechanical performance: new infusion system for wind energy applications enables lighter, longer, lower cost rotor blades Malte Wichmann Momentive Specialty Chemicals

More information

How To Improve Mechanical Properties Of A Composite Material

How To Improve Mechanical Properties Of A Composite Material Usak University Journal of Material Sciences journal homepage: http://uujms.usak.edu.tr Research article Mechanical properties of bi axial glass fiber and pistachio shell reinforced polyester composites

More information

SEISMIC RETROFITTING TECHNIQUE USING CARBON FIBERS FOR REINFORCED CONCRETE BUILDINGS

SEISMIC RETROFITTING TECHNIQUE USING CARBON FIBERS FOR REINFORCED CONCRETE BUILDINGS Fracture Mechanics of Concrete Structures Proceedings FRAMCOS-3 AEDIFICA TIO Publishers, D-79104 Freiburg, Germany SEISMIC RETROFITTING TECHNIQUE USING CARBON FIBERS FOR REINFORCED CONCRETE BUILDINGS H.

More information

Xantu.LayrTM nanofibre interleaving veils provide a technological leap forward for the toughening of high performance composites.

Xantu.LayrTM nanofibre interleaving veils provide a technological leap forward for the toughening of high performance composites. Continuous Nanofibre. Performance composites Xantu.LayrTM nanofibre interleaving veils provide a technological leap forward for the toughening of high performance composites. Xantu.LayrTM enhances composite

More information

Thermoplastic composites

Thermoplastic composites Thermoplastic composites Definition By definition, a thermoplastic is a material based on polymer (macromolecular compound) which can be shaped, in a liquid (viscous) state at a temperature either higher

More information

CLIQUEZ POUR MODIFIER LE STYLE DU TITRE

CLIQUEZ POUR MODIFIER LE STYLE DU TITRE Thermoplastic and stabilized dry fiber with automated fiber placement Davy Leboucher, Ing. Dipl 1/28 I. Company Profile SUMMARY II. Current robotic fiber placement III. Thermosets and Aerospace Applications

More information

DETERMINATION OF TIME-TEMPERATURE SHIFT FACTOR FOR LONG-TERM LIFE PREDICTION OF POLYMER COMPOSITES

DETERMINATION OF TIME-TEMPERATURE SHIFT FACTOR FOR LONG-TERM LIFE PREDICTION OF POLYMER COMPOSITES DETERMINATION OF TIME-TEMPERATURE SHIFT FACTOR FOR LONG-TERM LIFE PREDICTION OF POLYMER COMPOSITES K. Fukushima*, H. Cai**, M. Nakada*** and Y. Miyano*** * Graduate School, Kanazawa Institute of Technology

More information

THE COMPOSITE DISC - A NEW JOINT FOR HIGH POWER DRIVESHAFTS

THE COMPOSITE DISC - A NEW JOINT FOR HIGH POWER DRIVESHAFTS THE COMPOSITE DISC - A NEW JOINT FOR HIGH POWER DRIVESHAFTS Dr Andrew Pollard Principal Engineer GKN Technology UK INTRODUCTION There is a wide choice of flexible couplings for power transmission applications,

More information

Broad Base. Best Solutions. SIGRAPREG Prepregs Made from Carbon, Glass, and Aramid Fibers

Broad Base. Best Solutions. SIGRAPREG Prepregs Made from Carbon, Glass, and Aramid Fibers Broad Base. Best Solutions. COMPOSITEs Fibers and MATERIALS SIGRAPREG Prepregs Made from Carbon, Glass, and Aramid Fibers 2 Carbon fibers and composites made by SGL Group. Q Comprehensive product range

More information

How To Understand The Behaviour Of A Continuous Fibre Reinforced Thermoplastic Composite

How To Understand The Behaviour Of A Continuous Fibre Reinforced Thermoplastic Composite similar to that encountered in the thermoforming of thermoplastic polymer sheets. Influence of Consolidation and Forming Parameters in the Molding of Continuous Fibre Reinforced Thermoplastic Composites

More information

Introduction of New Large Tow Carbon Fiber Products and PCM* Technology. * Prepreg Compression Molding

Introduction of New Large Tow Carbon Fiber Products and PCM* Technology. * Prepreg Compression Molding Introduction of New Large Tow Carbon Fiber Products and PCM* Technology * Prepreg Compression Molding Mitsubishi Rayon Carbon Fiber Business for Industrial applications MCHC Group Organization Chemical

More information

Fracture and strain rate behavior of airplane fuselage materials under blast loading

Fracture and strain rate behavior of airplane fuselage materials under blast loading EPJ Web of Conferences 6, 6 42017 (2010) DOI:10.1051/epjconf/20100642017 Owned by the authors, published by EDP Sciences, 2010 Fracture and strain rate behavior of airplane fuselage materials under blast

More information

Back to Elements - Tetrahedra vs. Hexahedra

Back to Elements - Tetrahedra vs. Hexahedra Back to Elements - Tetrahedra vs. Hexahedra Erke Wang, Thomas Nelson, Rainer Rauch CAD-FEM GmbH, Munich, Germany Abstract This paper presents some analytical results and some test results for different

More information

Use of Strain Gauge Rosette to Investigate Stress concentration in Isotropic and Orthotropic Plate with Circular Hole

Use of Strain Gauge Rosette to Investigate Stress concentration in Isotropic and Orthotropic Plate with Circular Hole Use of Strain Gauge Rosette to Investigate Stress concentration in Isotropic and Orthotropic Plate with Circular Hole Mr.V.G.Aradhye 1, Prof.S.S.Kulkarni 2 1 PG Scholar, Mechanical department, SKN Sinhgad

More information

Numerical modelling of shear connection between concrete slab and sheeting deck

Numerical modelling of shear connection between concrete slab and sheeting deck 7th fib International PhD Symposium in Civil Engineering 2008 September 10-13, Universität Stuttgart, Germany Numerical modelling of shear connection between concrete slab and sheeting deck Noémi Seres

More information

Comparative Cost Study of a 35m Wind Turbine Blade using Infusion and Prepreg Materials Technology

Comparative Cost Study of a 35m Wind Turbine Blade using Infusion and Prepreg Materials Technology Comparative Cost Study of a 35m Wind Turbine Blade using Infusion and Prepreg Materials Technology Introduction Wind turbine blades are manufactured using advanced composite materials due to their specific

More information

Material Optimization and Weight Reduction of Drive Shaft Using Composite Material

Material Optimization and Weight Reduction of Drive Shaft Using Composite Material IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-issn: 2278-1684,p-ISSN: 2320-334X, Volume 10, Issue 1 (Nov. - Dec. 2013), PP 39-46 Material Optimization and Weight Reduction of Drive Shaft

More information

Structural Integrity Analysis

Structural Integrity Analysis Structural Integrity Analysis 1. STRESS CONCENTRATION Igor Kokcharov 1.1 STRESSES AND CONCENTRATORS 1.1.1 Stress An applied external force F causes inner forces in the carrying structure. Inner forces

More information

PRODUCT DEVELOPMENT FOR OUT- OF-AUTOCLAVE (OOA) MANUFACTURE OF AEROSPACE STRUCTURES

PRODUCT DEVELOPMENT FOR OUT- OF-AUTOCLAVE (OOA) MANUFACTURE OF AEROSPACE STRUCTURES PRODUCT DEVELOPMENT FOR OUT- OF-AUTOCLAVE (OOA) MANUFACTURE OF AEROSPACE STRUCTURES Steve Mortimer, Matthew J. Smith Hexcel Duxford, Cambridgeshire, UK Elizabeth Olk Hexcel Dublin, California, USA Overview

More information

PROCESSING, PERFORMANCE, AND CHARACTERIZATION OF CONTINUOUS FIBER CERAMIC COMPOSITES WITH NANOPARTICLES

PROCESSING, PERFORMANCE, AND CHARACTERIZATION OF CONTINUOUS FIBER CERAMIC COMPOSITES WITH NANOPARTICLES PROCESSING, PERFORMANCE, AND CHARACTERIZATION OF CONTINUOUS FIBER CERAMIC COMPOSITES WITH NANOPARTICLES David Narahara Department of Mechanical Engineering University of Hawai i at Mānoa Honolulu, HI 96822

More information

The Fundamental Principles of Composite Material Stiffness Predictions. David Richardson

The Fundamental Principles of Composite Material Stiffness Predictions. David Richardson The Fundamental Principles of Composite Material Stiffness Predictions David Richardson Contents Description of example material for analysis Prediction of Stiffness using Rule of Mixtures (ROM) ROM with

More information

INVESTIGATION OF MECHANICAL PROPERTIES OF POLYESTER REINFORCED WITH HEMP FIBRE (LONG FIBRES AND MAT) FOR PATELLAR IMPLANT APPLICATION

INVESTIGATION OF MECHANICAL PROPERTIES OF POLYESTER REINFORCED WITH HEMP FIBRE (LONG FIBRES AND MAT) FOR PATELLAR IMPLANT APPLICATION International Journal of Mechanical Engineering and Technology (IJMET) Volume 7, Issue 1, Jan-Feb 2016, pp. 154-163, Article ID: IJMET_07_01_016 Available online at http://www.iaeme.com/ijmet/issues.asp?jtype=ijmet&vtype=7&itype=1

More information

Real Time Cost Impact Assessment of Composite and Metallic Design Alternatives. Dr. Christopher Rush Joe Falque Karen McRitchie

Real Time Cost Impact Assessment of Composite and Metallic Design Alternatives. Dr. Christopher Rush Joe Falque Karen McRitchie Real Time Cost Impact Assessment of Composite and Metallic Design Alternatives Dr. Christopher Rush Joe Falque Karen McRitchie Overview Introduction Composite Structures New Challenges Background and Related

More information

(Seattle is home of Boeing Jets)

(Seattle is home of Boeing Jets) Dr. Faeq M. Shaikh Seattle, Washington, USA (Seattle is home of Boeing Jets) 1 Pre Requisites for Today s Seminar Basic understanding of Finite Element Analysis Working Knowledge of Laminate Plate Theory

More information

*Currently employed at UTAS, work for this paper was carried out while the author was formerly employed at MSC Software.

*Currently employed at UTAS, work for this paper was carried out while the author was formerly employed at MSC Software. A novel optimization strategy for composite beam type landing gear for light aircraft Edwin Spencer * United Technologies Aerospace Systems 850 Lagoon Drive Chula Vista Ca. 91910 Abstract Composite beam

More information

Product Data. HexPly 8552 Epoxy matrix (180 C/356 F curing matrix)

Product Data. HexPly 8552 Epoxy matrix (180 C/356 F curing matrix) HexPly 8552 Epoxy matrix (180 C/356 F curing matrix) Product Data Description HexPly 8552 is a high performance tough epoxy matrix for use in primary aerospace structures. It exhibits good impact resistance

More information

APE T CFRP Aslan 500

APE T CFRP Aslan 500 Carbon Fiber Reinforced Polymer (CFRP) Tape is used for structural strengthening of concrete, masonry or timber elements using the technique known as Near Surface Mount or NSM strengthening. Use of CFRP

More information

HP- RTM Process Advancements

HP- RTM Process Advancements HP- RTM Process Advancements 07 2010 High Pressure Resin Transfer Molding Process Advancements Authors: Matthias Graf Dieffenbacher GmbH+Co. KG, Heilbronner Str. 20, 75031 Eppingen, Germany, matthias.graf@dieffenbacher.de

More information

The Effect of Fiber Twist on the Mechanical Properties of Natural Fiber Reinforced Composites

The Effect of Fiber Twist on the Mechanical Properties of Natural Fiber Reinforced Composites The Effect of Fiber Twist on the Mechanical Properties of Natural Fiber Reinforced Composites H. Ma, Y. Li * and Y. Luo 1 School of Aerospace Engineering and Applied Mechanics Tongji University, Shanghai

More information

Explicit expressions for the crack length correction parameters for the DCB, ENF, and MMB tests on multidirectional laminates

Explicit expressions for the crack length correction parameters for the DCB, ENF, and MMB tests on multidirectional laminates 1/17 Explicit expressions for the crack length correction parameters for the DCB, ENF, and MMB tests on multidirectional laminates Stefano BENNAT, Paolo FSCARO & Paolo S. VALVO University of Pisa Department

More information

How To Characterise Thick Laminates

How To Characterise Thick Laminates EFFECT OF CURE CYCLE ON THE PROPERTIES OF THICK CARBON/EPOXY LAMINATES M. R.L. Gower, R. M. Shaw and W.R. Broughton National Physical Laboratory Hampton Road, Teddington, Middlesex, TW11 LW, United Kingdom

More information

CHARACTERIZATION OF POLYMERS BY TMA. W.J. Sichina, National Marketing Manager

CHARACTERIZATION OF POLYMERS BY TMA. W.J. Sichina, National Marketing Manager PERKIN ELMER Polymers technical note CHARACTERIZATION OF POLYMERS BY W.J. Sichina, National Marketing Manager Thermomechanical analysis () is one of the important characterization techniques in the field

More information

DESIGN AND ANALYSIS OF BRIDGE WITH TWO ENDS FIXED ON VERTICAL WALL USING FINITE ELEMENT ANALYSIS

DESIGN AND ANALYSIS OF BRIDGE WITH TWO ENDS FIXED ON VERTICAL WALL USING FINITE ELEMENT ANALYSIS International Journal of Civil Engineering and Technology (IJCIET) Volume 7, Issue 2, March-April 2016, pp. 34-44, Article ID: IJCIET_07_02_003 Available online at http://www.iaeme.com/ijciet/issues.asp?jtype=ijciet&vtype=7&itype=2

More information

Tool Design and Concurrent Engineering using Rapid Tooling Construction Methods

Tool Design and Concurrent Engineering using Rapid Tooling Construction Methods Section Number 3563 Tool Design and Concurrent Engineering using Rapid Tooling Construction Methods Nicole Hoekstra Engineering Technology Department Western Washington University Abstract Prior to rapid

More information

Structural Bonding for Lightweight Construction

Structural Bonding for Lightweight Construction Materials Science Forum Vols.618-619(2009) pp 49-56 Online at :http://www.scientific.net (2009)Trans Tech Publications, Switzerland Online available since 2009/Apr/17 Structural Bonding for Lightweight

More information

Composites in Automotive : Great hope for the car of the future and enormous challenges to face. Yannick AMOSSE March 31, 2015

Composites in Automotive : Great hope for the car of the future and enormous challenges to face. Yannick AMOSSE March 31, 2015 Composites in Automotive : Great hope for the car of the future and enormous challenges to face Yannick AMOSSE March 31, 2015 Composites materials : Interest and advantages Strength, stiffness and lightweight

More information

In-situ Load Testing to Evaluate New Repair Techniques

In-situ Load Testing to Evaluate New Repair Techniques In-situ Load Testing to Evaluate New Repair Techniques W.J. Gold 1 and A. Nanni 2 1 Assistant Research Engineer, Univ. of Missouri Rolla, Dept. of Civil Engineering 2 V&M Jones Professor, Univ. of Missouri

More information

QUALIFICATION OF MATERIALS AND BLADES FOR WIND TURBINES. Jakob Wedel-Heinen and Josef Kryger Tadich

QUALIFICATION OF MATERIALS AND BLADES FOR WIND TURBINES. Jakob Wedel-Heinen and Josef Kryger Tadich Proceedings of the 27 th Risø International Symposium on Materials Science: Polymer Composite Materials for Wind Power Turbines Editors: H. Lilholt, B. Madsen, T.L. Andersen, L.P. Mikkelsen, A. Thygesen

More information

THERMAL CONDUCTIVITY AND THERMAL EXPANSION COEFFICIENT OF GFRP COMPOSITE LAMINATES WITH FILLERS

THERMAL CONDUCTIVITY AND THERMAL EXPANSION COEFFICIENT OF GFRP COMPOSITE LAMINATES WITH FILLERS THERMAL CONDUCTIVITY AND THERMAL EXPANSION COEFFICIENT OF GFRP COMPOSITE LAMINATES WITH FILLERS K. Devendra $ and T. Rangaswamy & $ Asst. Professor, Dept. of Mech. Engineering, SKSVMACET, Laxmeshwar, KA,

More information

High-Tech Plastics for Lightweight Solutions

High-Tech Plastics for Lightweight Solutions High-Tech Plastics for Lightweight Solutions Julian Haspel, High Performance Materials, Global Application Development Mobility Days Prague, November 22nd 2012 Agenda Plastic / metal hybrid technology

More information

Development of an innovative bio-based structural adhesive

Development of an innovative bio-based structural adhesive Development of an innovative bio-based structural adhesive Blanca Palomo, R&D Engineer blanca.palomo@rescoll.fr RESCOLL Independent research company located in Pessac (33) specialized in technologic innovation

More information

PRODUCT DATA SHEET PRODUCT DESCRIPTION. Compressive Strength (0 ) ETW (1) ASTM D6641 176 ksi 1210 MPa

PRODUCT DATA SHEET PRODUCT DESCRIPTION. Compressive Strength (0 ) ETW (1) ASTM D6641 176 ksi 1210 MPa PRODUCT TYPE Polyetheretherketone (PEEK) Thermoplastic Resin System SERVICE TEMPERATURE Approximately 250 F (121 C) FEATURES Ambient temperature storage Flame retardant Low moisture absorption Good impact

More information

Applications and Benefits of Multi-Walled Carbon Nanotubes (MWCNT)

Applications and Benefits of Multi-Walled Carbon Nanotubes (MWCNT) I Applications and Benefits of Multi-Walled Carbon Nanotubes (MWCNT) Table of Content 1 Introduction...1 2 Improved Properties...1 3 Potential Applications...1 3.1 Current / short-term applications...3

More information

Practical application of thermoplastic composites for body-in-white application development: A collaborative approach between DuPont and Renault

Practical application of thermoplastic composites for body-in-white application development: A collaborative approach between DuPont and Renault Practical application of thermoplastic composites for body-in-white application development: A collaborative approach between DuPont and Renault Gérard Liraut, Expert Leader Polymères, Charactérisation

More information

Investigation of a Macromechanical Approach to Analyzing Triaxially-Braided Polymer Composites

Investigation of a Macromechanical Approach to Analyzing Triaxially-Braided Polymer Composites NASA/TM 2010-216371 AIAA 2010 2522 Investigation of a Macromechanical Approach to Analyzing Triaxially-Braided Polymer Composites Robert K. Goldberg Glenn Research Center, Cleveland, Ohio Brina J. Blinzler

More information

COMPOSITE MATERIALS. Asst. Prof. Dr. Ayşe KALEMTAŞ

COMPOSITE MATERIALS. Asst. Prof. Dr. Ayşe KALEMTAŞ COMPOSITE MATERIALS Office Hours: Tuesday, 16:30-17:30 akalemtas@mu.edu.tr, akalemtas@gmail.com Phone: +90 252 211 19 17 Metallurgical and Materials Engineering Department ISSUES TO ADDRESS Classification

More information

Chapter 5 Bridge Deck Slabs. Bridge Engineering 1

Chapter 5 Bridge Deck Slabs. Bridge Engineering 1 Chapter 5 Bridge Deck Slabs Bridge Engineering 1 Basic types of bridge decks In-situ reinforced concrete deck- (most common type) Pre-cast concrete deck (minimize the use of local labor) Open steel grid

More information

PLASTIC/METAL HYBRID TECHNOLOGY. Innovative Design Solutions for Structural Performance with Weight and Cost Reduction

PLASTIC/METAL HYBRID TECHNOLOGY. Innovative Design Solutions for Structural Performance with Weight and Cost Reduction PLASTIC/METAL HYBRID TECHNOLOGY Innovative Design Solutions for Structural Performance with Weight and Cost Reduction LANXESS Corporation Unites Plastic and Metal to Help Manufacturers Create Products

More information

THE DETERMINATION OF DELAMINATION STRAIN ENERGY RELEASE RATE OF COMPOSITE BI-MATERIAL INTERFACE

THE DETERMINATION OF DELAMINATION STRAIN ENERGY RELEASE RATE OF COMPOSITE BI-MATERIAL INTERFACE THE DETERMINATION OF DELAMINATION STRAIN ENERGY RELEASE RATE OF COMPOSITE BI-MATERIAL INTERFACE Jaroslav Juracka, Vladimir Matejak Brno University of Technology, Institute of Aerospace Engineering juracka@fme.vutbr.cz;

More information

ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES

ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES ENGINEERING SPECIFICATION PULTRUDED DYNARAIL FIBERGLASS LADDER & LADDER CAGES PART 1 - GENERAL 1.1 SCOPE OF WORK SECTION 06610 FIBERGLASS REINFORCED PLASTICS (FRP) FABRICATIONS PULTRUDED SQUARE TUBE LADDER

More information

DEVELOPMENT OF A COMPOSITE WHEEL WITH INTEGRATED HUB MOTOR

DEVELOPMENT OF A COMPOSITE WHEEL WITH INTEGRATED HUB MOTOR DEVELOPMENT OF A COMPOSITE WHEEL WITH INTEGRATED HUB MOTOR N. Schweizer 1*, A. Giessl 2, O. Schwarzhaupt 1, A. Büter 1 1 Fraunhofer Institute of Structural Durability and System Reliability LBF, Bartningstr.

More information

Alenia Experiences on Composite Structures Repairs Benedetto Gambino

Alenia Experiences on Composite Structures Repairs Benedetto Gambino Alenia Experiences on Composite Structures Repairs Benedetto Gambino Amsterdam, 10 May 2007 ALENIA OVERVIEW CFRP roadmap - Wing mouv. Parts -Empennage mouv. parts (H/C sandwich and full depth) -Vertical

More information

Production Process of Non Crimp Fabrics [NCF] for aviation applications. Composites without borders 2014-10-15 Moskau Rainer Seuß

Production Process of Non Crimp Fabrics [NCF] for aviation applications. Composites without borders 2014-10-15 Moskau Rainer Seuß Production Process of Non Crimp Fabrics [NCF] for aviation applications Composites without borders 2014-10-15 Moskau Rainer Seuß Content Company profile Multiaxial structures Spreading technology MAX 5

More information

Numerical Analysis of Independent Wire Strand Core (IWSC) Wire Rope

Numerical Analysis of Independent Wire Strand Core (IWSC) Wire Rope Numerical Analysis of Independent Wire Strand Core (IWSC) Wire Rope Rakesh Sidharthan 1 Gnanavel B K 2 Assistant professor Mechanical, Department Professor, Mechanical Department, Gojan engineering college,

More information

Numerical Analysis of the Resin Transfer Molding Process via PAM- RTM Software

Numerical Analysis of the Resin Transfer Molding Process via PAM- RTM Software Defect and Diffusion Forum Vol 365 (2015) pp 88-93 (2015) Trans Tech Publications, Switzerland doi:10.4028/www.scientific.net/ddf.365.88 Numerical Analysis of the Resin Transfer Molding Process via PAM-

More information

Manufacturing of Fiber Glass & Development, Static Load Testing, Analysis of Composite Leaf Spring

Manufacturing of Fiber Glass & Development, Static Load Testing, Analysis of Composite Leaf Spring Manufacturing of Fiber Glass & Development, Static Load Testing, Analysis of Composite Leaf Spring Karthik. Badugu 1, Sathaiah.Gajam 2, B. Mahasenadhipathi Rao 3 1 PG Student, 3 Asst. Professor, Department

More information

Project Scope. Perform a major step forward in Airbus Virtual Testing (VT) capability of structures. Project launch Design Certification

Project Scope. Perform a major step forward in Airbus Virtual Testing (VT) capability of structures. Project launch Design Certification Presented by Michel MAHÉ Prepared by Michel MAHÉ, Jean-François IMBERT, Christophe BRAND Aircraft Virtual Structural Testing: Challenges for Structure Analysis Aircraft Virtual Structural Testing: Challenges

More information

EXTERIOR LONG GLASS FIBER POLYPROPYLENE SYSTEM FOR AUTOMOTIVE APPLICATIONS. Abstract

EXTERIOR LONG GLASS FIBER POLYPROPYLENE SYSTEM FOR AUTOMOTIVE APPLICATIONS. Abstract EXTERIOR LONG GLASS FIBER POLYPROPYLENE SYSTEM FOR AUTOMOTIVE APPLICATIONS D. Fuller, S. Green, T. Ho, T. Kajdan, R. Lee, M. McKelvy, T. Sutton, T. Traugott The Dow Chemical Company, Dow Automotive Abstract

More information

1. Injection Molding (Thermoplastics)

1. Injection Molding (Thermoplastics) 1. Injection Molding (Thermoplastics) l Molding: Injection (thermoplastics) INJECTION MOLDING of thermoplastics is the equivalent of pressure die casting of metals. Molten polymer is injected under high

More information

Ceralink Capabilities and Opportunities

Ceralink Capabilities and Opportunities Ceralink Capabilities and Opportunities Dr. Holly Shulman President, Materials Scientist Ceralink Inc. Rensselaer Technology Park 105 Jordan Rd. Troy, New York 12180 holly@ceralink.com www.ceralink.com

More information

3D PRINTING OF CONTINUOUS FIBER REINFORCED PLASTIC

3D PRINTING OF CONTINUOUS FIBER REINFORCED PLASTIC 3D PRINTING OF CONTINUOUS FIBER REINFORCED PLASTIC Masaki NAMIKI 1, Masahito UEDA 1, Akira TODOROKI 2 Yoshiyasu HIRANO 3, Ryosuke MATSUZAKI 4 1 Nihon University, 1-8-14 Kanda-surugadai, Chiyoda, Tokyo,

More information

LOW VELOCITY IMPACT ANALYSIS OF LAMINATED FRP COMPOSITES

LOW VELOCITY IMPACT ANALYSIS OF LAMINATED FRP COMPOSITES LOW VELOCITY IMPACT ANALYSIS OF LAMINATED FRP COMPOSITES B. KRANTHI KUMAR 1 M.Tech student, Department of Mechanical Engineering, Godavari Institute of Engineering and Technology, Rajahmundry, Andhrapradesh,

More information

Activities in Composites and Material Mechanics

Activities in Composites and Material Mechanics Kompositsektionens Årsmøde, Assens 07 06 2013 Activities in Composites and Material Mechanics Povl Brøndsted Forskningsspecialist pobr@dtu.dk Institut for Vindenergi Sektion for Kompositter og materialemekanik

More information

Measurement of Residual Stress in Plastics

Measurement of Residual Stress in Plastics Measurement of Residual Stress in Plastics An evaluation has been made of the effectiveness of the chemical probe and hole drilling techniques to measure the residual stresses present in thermoplastic

More information

On certification aspects of wind turbine blade load carrying structure

On certification aspects of wind turbine blade load carrying structure On certification aspects of wind turbine blade load carrying structure Tomasz Sieradzan, Bente Vestergaard Lead author: Tomasz.sieradzan@dnvgl.com Direct: +45 3945 4879 DNV GL Tuborg Parkvej 8, 2 nd floor

More information

CONTINUOUS FIBER COMPOSITE PART COST VS PRODUCTION VOLUME BY MANUFACTURING PROCESS AND MATERIAL

CONTINUOUS FIBER COMPOSITE PART COST VS PRODUCTION VOLUME BY MANUFACTURING PROCESS AND MATERIAL CONTINUOUS FIBER COMPOSITE PART COST VS PRODUCTION VOLUME BY MANUFACTURING PROCESS AND MATERIAL Dustin L. Dequine, Azure Composites, Inc. Christopher Rush (PhD), Galorath Incorporated December 17, 2014

More information

How to reduce the cure time without damaging the rubber compound during injection molding?

How to reduce the cure time without damaging the rubber compound during injection molding? How to reduce the cure time without damaging the rubber compound during injection molding? 0Introduction This article aims at analyzing the rubber injection process and highlighting the limits that prevent

More information

Redux Film Adhesives, Foaming Films, Primers and Liquid Shims. About HEXCEL

Redux Film Adhesives, Foaming Films, Primers and Liquid Shims. About HEXCEL About HEXCEL Hexcel is the largest US producer of carbon fibre; the world s largest weaver of structural fabrics; the number one producer of composite materials such as prepregs, film adhesives and honeycomb;

More information

XII. 3.2 Determining Bulk Material Properties 40. 3.3 Determining the Properties of Fluids 42

XII. 3.2 Determining Bulk Material Properties 40. 3.3 Determining the Properties of Fluids 42 Table of Contents Nomenclature (Selection) Terminology Symbols and Abbreviated Terms XXI XXIX XXXIII 1 Introduction 1 1.1 The Genesis of Polymer Testing as a Science 1 1.2 Factors Influencing Data Acquisition

More information

USE OF CFRP LAMINATES FOR STRENGTHENING OF REINFORCED CONCRETE CORBELS

USE OF CFRP LAMINATES FOR STRENGTHENING OF REINFORCED CONCRETE CORBELS International Journal of Civil Engineering and Technology (IJCIET) Volume 6, Issue 11, Nov 2015, pp. 11-20, Article ID: IJCIET_06_11_002 Available online at http://www.iaeme.com/ijciet/issues.asp?jtype=ijciet&vtype=6&itype=11

More information

Automated Strength Analysis Processes for Aircraft Structures

Automated Strength Analysis Processes for Aircraft Structures Automated Strength Analysis Processes for Aircraft Structures Automatisierte Festigkeitsanalyseprozesse für Flugzeugstrukturen Univ.-Prof. Dr. Martin Schagerl Overview Structure Build-Up Structure Design

More information

THREE-DIMENSIONAL ORTHOGONAL WOVEN COMPOSITES INCORPORATION IN THE AUTOMOTIVE SUPPLY CHAIN

THREE-DIMENSIONAL ORTHOGONAL WOVEN COMPOSITES INCORPORATION IN THE AUTOMOTIVE SUPPLY CHAIN THREE-DIMENSIONAL ORTHOGONAL WOVEN COMPOSITES INCORPORATION IN THE AUTOMOTIVE SUPPLY CHAIN DALIA TAYLOR, ABDEL-FATTAH M. SEYAM, NANCY B. POWELL, MANSOUR H. MOHAMED COLLEGE OF TEXTILES, NC STATE UNIVERSITY

More information

Three dimensional thermoset composite curing simulations involving heat conduction, cure kinetics, and viscoelastic stress strain response

Three dimensional thermoset composite curing simulations involving heat conduction, cure kinetics, and viscoelastic stress strain response Three dimensional thermoset composite curing simulations involving heat conduction, cure kinetics, and viscoelastic stress strain response Harrison Poon, Seid Koric, M. Fouad Ahmad National Center for

More information

Experimental assessment of concrete damage due to exposure to high temperature and efficacy of the repair system

Experimental assessment of concrete damage due to exposure to high temperature and efficacy of the repair system MATEC Web of Conferences 6, 06002 (2013) DOI: 10.1051/matecconf/20130606002 C Owned by the authors, published by EDP Sciences, 2013 Experimental assessment of concrete damage due to exposure to high temperature

More information

METU DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING

METU DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING METU DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING Met E 206 MATERIALS LABORATORY EXPERIMENT 1 Prof. Dr. Rıza GÜRBÜZ Res. Assist. Gül ÇEVİK (Room: B-306) INTRODUCTION TENSION TEST Mechanical testing

More information

DIRECT FIBER FEEDING INJECTION MOLDING OF CARBON FIBER REINFORCED POLYCARBONATE COMPOSITES. Abstract. Introduction

DIRECT FIBER FEEDING INJECTION MOLDING OF CARBON FIBER REINFORCED POLYCARBONATE COMPOSITES. Abstract. Introduction DIRECT FIBER FEEDING INJECTION MOLDING OF CARBON FIBER REINFORCED POLYCARBONATE COMPOSITES Putinun Uawongsuwan, Hiroyuki Inoya and Hiroyuki Hamada, Department of Advanced Fibro-Science, Kyoto Institute

More information

CYCOM 2040 EPOXY PREPREG

CYCOM 2040 EPOXY PREPREG DESCRIPTION CYCOM 2040 is a very tough modified epoxy resin system with exceptional high temperature performance. It is suitable for highly stressed components exposed to elevated temperature environments

More information

Objective To conduct Charpy V-notch impact test and determine the ductile-brittle transition temperature of steels.

Objective To conduct Charpy V-notch impact test and determine the ductile-brittle transition temperature of steels. IMPACT TESTING Objective To conduct Charpy V-notch impact test and determine the ductile-brittle transition temperature of steels. Equipment Coolants Standard Charpy V-Notched Test specimens Impact tester

More information

WORLD CLASS COMPOSITE ENGINEERING THROUGH COMPETENCE, EXPERIENCE AND INNOVATION

WORLD CLASS COMPOSITE ENGINEERING THROUGH COMPETENCE, EXPERIENCE AND INNOVATION WORLD CLASS COMPOSITE ENGINEERING THROUGH COMPETENCE, EXPERIENCE AND INNOVATION THROUGH COMPETENCE, EXPERIENCE AND INNOVATION Unlimited Possibilities Composites Consulting Group (CCG), an independent division

More information

Balancing Manufacturability and Optimal Structural Performance for Laminate Composites through a Genetic Algorithm

Balancing Manufacturability and Optimal Structural Performance for Laminate Composites through a Genetic Algorithm Balancing Manufacturability and Optimal Structural Performance for Laminate Composites through a Genetic Algorithm Mike Stephens Senior Composites Stress Engineer, Airbus UK Composite Research, Golf Course

More information

Integrative Optimization of injection-molded plastic parts. Multidisciplinary Shape Optimization including process induced properties

Integrative Optimization of injection-molded plastic parts. Multidisciplinary Shape Optimization including process induced properties Integrative Optimization of injection-molded plastic parts Multidisciplinary Shape Optimization including process induced properties Summary: Andreas Wüst, Torsten Hensel, Dirk Jansen BASF SE E-KTE/ES

More information

PENETRATION AND INDENTATION ON BASALT FIBRE REINFORCED PLASTIC LAMINATES UNDER LOW VELOCITY IMPACTS

PENETRATION AND INDENTATION ON BASALT FIBRE REINFORCED PLASTIC LAMINATES UNDER LOW VELOCITY IMPACTS PENETRATION AND INDENTATION ON BASALT FIBRE REINFORCED PLASTIC LAMINATES UNDER LOW VELOCITY IMPACTS V. Lopresto*, G. Caprino, A. Langella, C. Leone Department of Materials and Production Engineering, University

More information