Heating, Ventilation, and Air Conditioning (HVAC) Solution
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- Bertram Hart
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1 Freescale Semiconductors Document Number: DRM66 Design Reference manual Rev. 0, 08/05 Heating, Ventilation, and Air Conditioning (HVAC) Solution Devices Supported: MPC560xS, MPC565S
2 Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
3 Table of Contents Introduction Overview Application Features and Components Basic Features Advance Features MPC560xS/MPC565S Controller Advantages and Features... 8 Hardware Description..... Introduction..... Hardware Interfaces Power Supply Section Microcontroller and Associated Circuitry TFT LCD Interface Actuator Motor Interface Blower Motor Interface Infra Red Interface Temperature Sensor Section QSPI Section Video Section CAN Section LIN Section Audio Section RF Section JTAG Section... 5 Software Design Introduction Software Architecture Hardware Resource Allocation Graphics Overview Movie Clips User Interface TFT Resistive Touch Infra Red remote control Motor Drive Blower Motor Fresh Air Inlet Vent Control Motor Air Vent Position Control Motor Hot /Cool Control Motor Date and Real Time Clock Infra Red Control Temperature Sensor... 5 Testing and Measurements Hardware Setup Debugging and Measurement LCD-TFT User Interface Motor control Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
4 .. Temperature sensor APPENDIX A Schematic and Layout A. Schematic APPENDIX B Bill of Material... 8 Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
5 .. Overview Introduction HVAC (heating, ventilation, and air conditioning) is the technology of indoor and automotive environmental comfort. These days HVAC systems are available in most of the mid and high end automotive. Traditional HVAC systems were mostly electromechanical with mechanical knobs to adjust air flow vents, cooling control, blower speed etc. MPC560xS/MPC565S based HVAC system is designed to replace existing mechanical switches based system with TFT LCD and resistive touch based interactive system. The HVAC design comprises all the basic features of HVAC system and adds some user friendly advanced features for better controllability. Figure. Block Diagram of MPC560xS/MPC565S based HVAC system.. Application Features and Components The Reference design features can be divided into two categories: basic and advance features.... Basic Features Airflow Vent Control The design consists of the five basic air flow vent control icons on the TFT LCD screen instead of mechanical rotator switch. The placement of icons gives the comfort of choosing any particular vent position in a single tap/ key press. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 5
6 Blower Speed Control (5 Level) A five stage blower speed selection is provided on the screen. On tapping/key press an enlarged screen pops up to ease the selection even from rear-seat. The speed control could be implemented as analog control with very fine step size but is currently limited to five steps for comfort of user in switching from mechanical systems to advanced TFT LCD based systems. Cool/Warm Control An analog slider is implemented for the cooling control. On tapping/button press, similar to speed control, cooling control slider also enlarges and eases the selection. The analog slider is kept analogues to slider control in traditional mechanical systems but step size can be reduced to a much larger extent in advanced system. Defogger On/Off Recirculation On/Off Air Conditioning On/Off Defoggers, Recirculation, AC on/off icons are implemented as toggle switch for respective functionalities.... Advance Features In order to take the HVAC technology further closer to comfort and luxury various advanced features are implemented in the design. Four pre-defined intuitive profiles User defined profile(s) A typical HVAC system requires multiple inputs from user every time user turns on the system. These inputs are mainly driven from the climate condition at that time. Moreover, once the outside climate changes HVAC system needs to be reconfigured. To save the user from this activity time and again the advance HVAC design consist of four pre-defined profiles. These profiles can be intuitively chosen based on climate condition. These profiles are named as Sunny, Partly Cloudy, Cloudy and Rainy. Each profile automatically configures the HVAC system based on its predefined parameter. User is allowed to make changes in HVAC control even when a particular profile is selected. However there is another profile defined as User profile for customized settings. Once the settings are made after entering the user profile, settings will be saved and will be recalled on revisiting the profile. The profile auto saves the settings on each exit of the user profile. Cabin temperature display Date display Time display There is a cabin temperature display on the screen which gets the feed from temperature sensor. The design displays and maintains date and time information. The clock provided is of fair accuracy as per automotive standards. A user friendly GUI allows the setting of date and time in case of system powered-up for the first time or battery is re-installed. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 6 Freescale Semiconductor, Inc.
7 Low power mode Low power mode has been implemented to conserve the battery. Application is designed to enter this mode, when the engine is not running. System control interfaces o IR remote control o Resistive touch control o RF remote control The trend of chauffer driven car has fuelled the thought of providing multiple ways to feed the input to the system. It could be simply touch, IR remote or RF remote (Current software provides resistive touch and IR remote capability only, though the hardware supports all the user interfaces), thus enables the rear seat passengers to control the system. Actuator motor stall detection Blower motor stall detection The traditional HVAC systems are reported with failures of overheating due to blower motor or actuator motor jamming. Electromechanical systems had no way to detect the jamming of motor. Driving such motor(s) resulted into burning of resistive elements, motor coils sometimes even leading to fire to the whole vehicle. The advanced HVAC design allows the detection of stall on blower and actuator motors. Upon detection of stall it stops driving the motor and thus saves the system from damage. Parking assist camera mode The system comprises of rear view camera feature which assists in driving the vehicle backwards or during parking. When the driver pushes the gear stick to reverse position, the rear view camera is switched on, whose video can be seen on the TFT. Currently the situation is simulated by a key press on IR remote. LIN and CAN for communication Communication interfaces like LIN and CAN are provided in the HVAC system, if it requires communication with body modules or engine control units etc. in future. Audio warnings for hazard reporting The system reports the hazards such as blower motor jam etc. in the form of Audio warning to alert the driver and passengers of the faulty condition in the system. QSPI memory for high end graphics SPI Memory is provided for high end graphics storage and parallel data bus (x or x8), allowing rendering graphics on the screen directly from QSPI memory. Scalability The design is highly scalable since the same hardware can be utilized for mid and high segment vehicles. A high segment vehicle could use complex graphics using the same platform (using QSPI memory) with all system control interfaces while mid segment vehicle could utilize relatively simpler graphics with one or two system control interfaces (remaining interfaces need not to be populated). This reduces the development cost and time for an OEM. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 7
8 The following items will supplied to the user for developing the HVAC system using Freescale MPC560xS/MPC565S controller: Reference HVAC system. Software Source code Documentation DRM, BOM, Schematics... MPC560xS/MPC565S Controller Advantages and Features Advantage of using Controller MPC560xS/MPC565S includes: In built graphics controller No requirement of external memory The Features of Freescale Controller MPC560xS/MPC565S includes: Dual-issue, -bit Power Architecture Book E compliant CPU core complex (e00zd) o KB, /-way instruction cache o Memory Management Unit (MMU) MB on-chip ECC flash memory with: o Flash memory controller o Pre-fetch buffers 6 KB on-chip ECC SRAM MB on-chip non-ecc graphics SRAM with two-port graphics SRAM controller Memory Protection Unit (MPU) with up to 6 region descriptors and -byte region granularity to provide basic memory access permission and ensure separation between different codes and data. Interrupt Controller (INTC) with 8 peripheral interrupt sources and eight software interrupts Two Frequency-Modulated Phase-Locked Loops (FMPLLs) o Primary FMPLL (FMPLL0) provides a system clock up to 5 MHz o Auxiliary FMPLL (FMPLL) is available for use as an alternate, modulated or nonmodulated clock source to emios modules, QuadSPI and as alternate clock to the DCU and DCU-Lite for pixel clock generation Crossbar switch architecture enables concurrent access of peripherals, flash memory or RAM from multiple bus masters 6-channel Enhanced Direct Memory Access controller (edma) with multiple transfer request sources using a DMA channel multiplexer Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 8 Freescale Semiconductor, Inc.
9 Boot Assist Module (BAM) with 8 KB dedicated ROM for embedded boot code supports boot options including download of boot code via a serial link (CAN or SCI) Two Display Control Units (DCU and DCULite) for direct drive of up to two TFT LCD displays up to XGA resolution Timing Controller (TCON) and RSDS interface for the DCU module D OpenVG. and raster graphics accelerator (GFXD) Video Input Unit (VIU) supporting 8/0-bit ITU656 video input, YUV to RGB conversion, video down-scaling, de-interlacing, contrast adjustment and brightness adjustment. DRAM controller supporting DDR, DDR, LPDDR and SDR DRAMs Stepper Motor Controller (SMC) High-current drivers for up to six instrument cluster gauges driven in full dual H-bridge configuration o Stepper motor return-to-zero and stall detection module o Stepper motor short circuit detection Sound Generator Module (SGM) o -channel mixer o Supports PCM wave playback and synthesized tones o Optional PWM or IS outputs Two 6-channel Enhanced Modular Input Output System (emios) modules Support a range of 6-bit Input Capture, Output Compare, Pulse Width Modulation and Quadrature Decode functions 0-bit Analog-to-Digital Converter (ADC) with a maximum conversion time of microsec o Up to 0 internal channels o Up to 8 external channels Three Deserial Serial Peripheral Interface (DSPI) modules for full-duplex, synchronous, communications with external devices QuadSPI serial flash memory controller o Supports single, dual and quad IO serial flash memory o Interfaces to external, memory-mapped serial flash memories o Supports simultaneous addressing of two external serial flashes to achieve up 80 MB/s read bandwidth RLE decoder supporting memory to memory decoding of RLE data in conjunction with edma Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 9
10 Four local interconnect network (LINFlex) controller modules o Capable of autonomous message handling (master), autonomous header handling (slave mode), and UART support o Compliant with LIN protocol rev. Three controller-area network (FlexCAN) modules o Compliant with the CAN protocol version.0 C o 6 configurable buffers o Programmable bit rate of up to Mb/s Four Inter-Integrated Circuit (IC) internal bus controllers with master/slave bus interface Low-power loop controlled pierce crystal oscillator supporting 6MHz external crystal or resonator Real Time Counter (RTC) with clock source from internal 8 khz or 6 MHz oscillator supporting autonomous wake-up with ms resolution with maximum timeout of seconds o Support for real time counter (RTC) with clock source from external KHz crystal oscillator, supporting wake-up with s resolution and maximum timeout of one hour o RTC optionally clocked by fast 6 MHz external oscillator System timers: o Four-channel -bit System Timer Module (STM) o Eight-channel -bit Periodic Interrupt Timer (PIT) module (including ADC trigger) o Software Watchdog Timer (SWT) System Integration Unit Lite (SIUL) module to manage external interrupts, GPIO and pad control System Status and Configuration Module (SSCM) o Provides information for identification of the device, last boot mode, or debug status o Provides an entry point for the censorship password mechanism Clock Generation Module (MC_CGM) to generate system clock sources and provide a unified register interface, enabling access to all clock sources Clock Monitor Unit (CMU) o Monitors the integrity of the fast ( 6 MHz) external crystal oscillator and the primary FMPLL (FMPLL0) o Acts as a frequency meter, measuring the frequency of one clock source and comparing it to a reference clock Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 0 Freescale Semiconductor, Inc.
11 Mode Entry Module (MC_ME) o Controls the device power mode, i.e., RUN, HALT, STOP, or STANDBY o Controls mode transition sequences o Manages the power control, voltage regulator, clock generation and clock management modules Power Control Unit (MC_PCU) to implement standby mode entry/exit and control connections to power domains Reset Generation Module (MC_RGM) to manage reset assertion and release to the device at initial power-up Nexus Development Interface (NDI) per IEEE-ISTO Class standard with additional Class features: o Watchpoint Triggering o Processor Overrun Control Device/board boundary-scan testing supported per Joint Test Action Group (JTAG) of IEEE (IEEE 9.) On-chip voltage regulator controller for regulating the.-5 V supply voltage down to. V for core logic (requires external ballast transistor) Package: o 76 LQFP, 0.5 mm pitch, mm x mm outline o 08 LQFP, 0.5 mm pitch, 8 mm x 8 mm outline o 6 TEPBGA, mm ball pitch, 7 mm x 7 mm outline Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
12 Figure. MPC565S block diagram Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
13 .. Introduction Hardware Description The hardware for the system is designed to demonstrate the scalability of HVAC solution. All the hardware sections are completely tested for the required functionality. Software updates would be required to add enhanced functionalities (QSPI for high end graphics, RF based remote control etc.). The reference design uses the below mentioned Freescale parts: MPC5606S/MPC565S MC98 MPC75 SGTL5000 Figure. MPC5606S/MPC565S based HVAC reference design PCB- Display side Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
14 Figure. MPC5606S/MPC565S based HVAC reference design PCB- MCU side.. Hardware Interfaces The design consists of following major interfaces: Power supply interface Microcontroller and associated circuitry TFT LCD interface Actuator motor interface Blower motor interface IR interface Temperature sensor interface QSPI memory interface Video interface CAN interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
15 LIN interface Audio interface RF interface JTAG interface... Power Supply Section The design is powered up by V DC supply which can be fed either by jack or connector. Figure 5. Power supply input and filter Controller MPC5606S/MPC565S requires voltage domains 5V,.V and.v as detailed below. 5 V for ADC(VDDA, VDDEH_ADC) and Stepper motor interface(vddm_smd, VDDM_SMD).V for IOs(VDDEx) and internal regulator (VDDREG).V for Core(VDD_x) and PLL(VDDPLL) Design uses DC-DC converters to generate 5V and.v. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 5
16 Figure 6. Power supply. V and 5.0 volt regulators.v required by the MCU is generated using ballast circuitry on the board. MCU provides a signal to control the ballast transistor. Figure 7. Ballast circuit for.v core supply Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 6 Freescale Semiconductor, Inc.
17 MC98 requires V to drive the blower motor. The DC V input to the board is fed to driver with appropriate filtering. ADV780, Video PHY require.8v for analog frontend..8v is generated using DC-DC converter. Figure 8..8 V regulator for video interface TFT LCD backlight requires 0V for Sharp LQ0TDG0 and 0V for OT- COG0MBWH-P. MC06ADG programmable buck/boost converter is used to generate the output voltage. Figure 9. Boost converter for TFT LCD back light Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 7
18 ... Microcontroller and Associated Circuitry MPC565S/MPC5606S is a power PC core based controller having multiple voltage domains (IO voltage, core voltage). It offers. V and 5.0 V compatible IOs, which can be customized for appropriate voltage as per system requirement. MCU utilizes the following interfaces in the design: Display Control Unit(DCU) to drive 80x7 TFT LCD ADC to interface with resistive touch panel Stepper Motor Controller(SMC) to drive Actuators motors Enhanced Modular IO Subsystem (emios) to drive blower motor ADC to detect stall on blower and actuator motors ADC to interface with temperature sensor emios for IR remote capability De-serial Serial Peripheral Interface (DSPI) interface for RF support JTAG for programming. Quad Serial Peripheral Interface (QSPI) for QSPI memory Sound Generator Module(SGM) and IIC for Audio support Video Input Unit(VIU) and IIC for Video support LIN and CAN interface for communication with other electronic units Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 8 Freescale Semiconductor, Inc.
19 Figure 0. Microcontroller schematic symbol Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 9
20 The design uses 8 MHz crystal for feeding primary PLL and.768 KHz crystal for time keeping. Figure. Crystal for system clock and RTC The functional pin assignment for the design is described in Table Table. Functional pin assignment 76LQF P Assignment Connected to on schematics DCU_VSYNC / TCON TFT Connector DCU_HSYNC/TCON TFT Connector DCU_DE / TCON TFT Connector PJ GPIO Header 5 PJ GPIO Header 6 Supply Supply 7 Supply Supply 8 PDI (VIU) Video 9 PDI5 (VIU5) Video 0 PDI6 (VIU6) Video PDI7 (VIU7) Video CNRX_A CAN CNTX_A CAN PB0 Blower motor through buffer Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 0 Freescale Semiconductor, Inc.
21 76LQF P Assignment Connected to on schematics 5 PB RF 6 PDI (VIU5) Video 7 PDI (VIU6) Video 8 Supply Supply 9 Supply Supply 0 Supply Supply Supply Supply VPP VPP Supply Supply Supply Supply 5 Supply Supply 6 7 Crystal Crystal 8 Crystal Crystal 9.V transistor.v transistor 0 RESET IC RESET IC PK Actuator Motor PK Actuator Motor PK CAN PK5 CAN 5 PK6 CAN 6 Supply Supply 7 Supply Supply 8 is_fs Audio Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
22 76LQF P Assignment Connected to on schematics 9 is_do Audio 0 is_sck Audio TCK JTAG TDI JTAG TDO JTAG TMS JTAG 5 PF Video 6 PB ON GPIO Header 7 PB ON GPIO Header 8 Supply Supply 9 Supply Supply 50 Supply Supply 5 SDA_B Audio 5 SCL_B Audio 5 SCK_A RF 5 SOUT_A RF 55 SIN_A RF 56 PDI0 (VIU0) Video 57 PDI (VIU) Video 58 PDI (VIU) Video 59 PDI (VIU) Video 60 VIU_PCLK Video 6 PH RF 6 SCK_B Blower motor through buffer Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
23 76LQF P Assignment Connected to on schematics 6 SOUT_B Blower motor through buffer 6 SIN_B Blower motor through buffer 65 Supply Supply 66 Supply Supply 67 Supply Supply 68 Supply Supply 69 Crystal Crystal 70 Crystal Crystal 7 PC Blower motor through buffer 7 PC GPIO Header 7 PC GPIO Header 7 PC0 GPIO Header 75 PC9 GPIO Header 76 AN8 Temperature Sensor FB 77 Supply Supply 78 Supply Supply 79 Supply Supply 80 Supply Supply 8 PC7 RF 8 PC6 RF 8 PC5 RF 8 PC TFT Connector only on China TFT 85 PC TFT Connector 86 PC TFT Connector Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
24 76LQF P Assignment Connected to on schematics 87 PC TFT Connector 88 PC0 TFT Connector 89 Supply Supply 90 M0C0M Actuator Motor U0 9 M0C0P Actuator Motor U0 9 M0CM Actuator Motor U 9 M0CP Actuator Motor U 9 Supply Supply 95 Supply Supply 96 PD GPIO Header 97 emiosa6 Blower motor through buffer 98 MCM Actuator Motor U0 99 MCP Actuator Motor U0 00 MC0M Actuator Motor U 0 MC0P Actuator Motor U 0 PD0 GPIO Header 0 PD GPIO Header 0 Supply Supply 05 Supply Supply 06 PD GPIO Header 07 emiosa Audio 08 PD GPIO Header 09 PD5 GPIO Header 0 Supply Supply Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
25 76LQF P Assignment Connected to on schematics Supply Supply Supply Supply PM9 GPIO Header PM0 TFT connector 5 PM GPIO Header 6 DCU_R0 TFT connector 7 DCU_R TFT connector 8 DCU_R TFT connector 9 DCU_R TFT connector 0 DCU_R TFT connector DCU_R5 TFT connector Supply Supply Supply Supply DCU_R6 TFT connector 5 DCU_R7 TFT connector 6 DCU_G0 TFT connector 7 DCU_G TFT connector 8 DCU_G TFT connector 9 DCU_G TFT connector 0 DCU_G TFT connector DCU_G5 TFT connector Supply Supply Supply Supply DCU_G6 TFT connector Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 5
26 76LQF P Assignment Connected to on schematics 5 DCU_G7 TFT connector 6 DCU_B0 TFT connector 7 DCU_B TFT connector 8 Supply Supply 9 Supply Supply 0 Supply Supply DCU_B TFT connector DCU_B TFT connector DCU_B TFT connector DCU_B5 TFT connector 5 DCU_B6 TFT connector 6 DCU_B7 TFT connector 7 DCU_PCLK TFT connector 8 PJ GPIO Header 9 QSPI_PCS_B QSPI- 50 QSPI_CLK_B QSPI- 5 QSPI_IO_B QSPI- 5 RXD_A LINPHI RXD 5 TXD_A LINPHI TXD 5 Supply Supply 55 emiosb8 IR 56 QSPI_IO_B QSPI- 57 emiosb9q Blower motor through buffer 58 PF Blower motor through buffer Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 6 Freescale Semiconductor, Inc.
27 76LQF P Assignment Connected to on schematics 59 PF GPIO Header 60 PF GPIO Header 6 QSPI_IO_B QSPI- 6 QSPI_IO0_B QSPI- 6 PF7 GPIO Header 6 SDA_A Video 65 SCL_A Video 66 Supply Supply 67 Supply Supply 68 PG GPIO Header 69 QSPI_PCS_A QSPI-0 70 QSPI_IO_A QSPI-0 7 QSPI_IO_A QSPI-0 7 QSPI_IO0_A QSPI-0 7 QSPI_IO_A QSPI-0 7 QSPI_CLK_A QSPI-0 75 Supply Supply 76 Supply Supply Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 7
28 ... TFT LCD Interface The design provides interfacing connectors for TFT LCD make, Sharp TFT LQ0 and Ovation TFT COG0. The interface consists of 8R, 8G and 8B for color information of pixels. There are four control and synchronization signals (HSYNC, VSYNC, CLK and DE). Figure. Graphical display on TFT panel Four signals from touch panel are connected to ADC pins for touch coordinate sensing. MCU control is provided to switch On/Off the LCD backlight. Figure. TFT LCD interface connections Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 8 Freescale Semiconductor, Inc.
29 ... Actuator Motor Interface MPC75A is used as current driver since actuator motors require current of the order of 50 ma which cannot be sourced by controller directly. These actuator motors are driven by the SMC modules of MPC565S/MPC5606S. The design gives provision for driving four actuator motors though current application software utilizes only three such interfaces. Three actuator motors control include: Cooling control Air flow vent position control Recirculation control Below is the circuit connections implemented in hardware. Figure. Actuator motor interface connections..5. Blower Motor Interface Blower motor is a DC motor which requires current of the order of 5 A to 0 A. The design uses MC98 as current driver for blower motor. The driver is an active device which is configured using DSPI interface of MCU. The motor drive is controlled by an emios channel of MCU. The current driver also reports short circuit, open current, high temperature failure. Blower motor feedback is provided to MCU using ADC interface for stall detection. Figure 5. Blower motor interface connections Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 9
30 The blower motor used in the design is of the following specifications: Table. Blower motor specifications S. No. Parameters Specifications Motor Type PMDC Motor Rating Continuous Rated Voltage V No Load Current.7A 5 No Load Speed 500 rpm 6 Rate Torque 0.Nm 7 Rated Current.5 A 8 Rated Speed 600 ± 5% 9 Direction of Rotation CCW..6. Infra Red Interface An infra red receiver TSOP88 is used to provide the remote control capability. Output of the sensor is interfaced to emios channel of MCU for key detection. Below is the snapshot of the design implementation. Figure 6. Infra red sensor interface connections Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 0 Freescale Semiconductor, Inc.
31 ..7. Temperature Sensor Section Temperature sensor LM90 is interfaced to the ADC channel of MCU. The sensor provides the voltage which is used to calculate the ambient temperature based on a pre-defined table in the sensor manual. Sensor output needs to be calibrated to obtain the best results. Below is the interface connection. Figure 7. Temperature sensor interface connections..8. QSPI Section QSPI memory is provided to provide the non volatile memory to the system apart from internal flash. It is interfaced to the QSPI controller in parallel mode to achieve better throughput. Below is the snapshot of the interface connections. Figure 8. QSPI interface connections Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
32 ..9. Video Section This design provides the feature of direct rear camera feed on the screen. Camera output is fed to video transceiver via jack which delivers ITU frames to VIU unit. The interface bus is 8 bit wide. IIC bus is also connected to the management interface of the transceiver. Figure 9. Video interface connections..0. CAN Section CAN physical interface is provided for communication which other electronic system. Differential CAN output is routed to DB9 connector. Below is the interface connection. Figure 0. CAN interface connections Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
33 ... LIN Section LIN interface is provided as alternative interface for communication which other electronic system. LIN physical output is given on Molex connector. Below is the interface connection. Figure. LIN interface interconnections... Audio Section The design hardware is equipped with audio transceiver for audio warning generation. IS interface of MCU is connected to the audio transceiver for audio playback via head phone. IIC connections are provided to the management interface of the transceiver. Below is the interface connection. Figure. Audio interface connections Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
34 ... RF Section MC0FC for RF capability is provided in the design. MC0FC is an active transceiver which is interface to the MCU using DSPI. Besides communication interface there are some handshaking signals (IRQ, Attention, reset etc.) between MCU and transceiver. Below is the interface connection. Figure. RF interface connections Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
35 ... JTAG Section The platform uses pin JTAG connector for programming and debugging the application. Below is the snapshot the interface connection. Figure. JTAG interface connections P&E Multilink or Lauterbach can be used to program and debug the application software. Figure 5. Developer tool Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 5
36 .. Introduction Software Design This section describes the software design of the climate control application. Software design mainly consists of graphics for user control, motor control tasks to take corresponding action in background, resistive touch detection libraries, Infra red support driver and calendaring information libraries. The software comprises of custom scheduler running on MPC565S/MPC5606S controller. The MPC565S/MPC5606S controller uses 8 MHz crystal and internal PLL to generate the system clock of MHz/6 MHz respectively. The software has following main modules: LCD TFT graphical display User interface o o Capacitive touch pads IR remote control Motor control with stall detection o o Blower Motor(s) Actuator Motors Real time temperature sensing Real time clock.. Software Architecture Spectrum and Rainbow is power PC core based bit controller so the different tasks are scheduled in round robin manner. A scheduler is used to schedule movie clips at any particular instant of application. Overall system state machine is shown in figure. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 6 Freescale Semiconductor, Inc.
37 Figure 6. Software state machine.. Hardware Resource Allocation MPC565S/MPC5606S Inbuilt Block DCU SMC emios ADC,PIT RTC VIU SPI Table. Hardware Resource Allocation Description Used to project graphics on TFT screen Used to drive actuator motors Used to drive blower motor Used for capturing touch inputs, temperature sensing, motor stall detection Used for maintaining time Used for ITU frame capturing for camera feed Used to configure blower motor driver and RF Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 7
38 MPC565S/MPC5606S Inbuilt Block IIS IIC QSPI CAN LIN Description transceiver Used for Audio playback* Used to configure Audio and Video transceiver Used to interface QSPI non volatile memory Used for communication* Used for communication*.. Graphics... Overview The Graphics management module is responsible for all the graphics projected on the screen. The tasks performed by graphics modules could be broken down as below: Scheduling of the movie clips (mc_hvac, mc_top, mc_ssaver, mc_clkset, mc_temp, mc_blower and mc_camera) Movie clips manages the graphics displayed on the screen based on different application mode. Detailed description of each movie clip is provided in section... Update graphics based on user inputs either from IR remote or touch... Movie Clips The complete HVAC application is divided into the movie clips as detailed below. MC_HVAC MC_TOP MC_SSAVER MC_CLKSET MC_BLOWER MC_TEMP MC_CAMERA Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 8 Freescale Semiconductor, Inc.
39 ... MC_HVAC Movie Clip This movie clip displays and manages the graphics for following features: Vent control Defogger control Recirculation control Profile control Fan control ON/OFF control Cool/heat control This movie clip also checks periodically if any user input either by touch or IR remote has been detected. Upon detection the corresponding action is reflected back on screen.... Vent Controls The five vent controls which are typically available on mechanical knobs are placed on TFT LCD screen. Below is the snapshot of the five vent control icons. The icon highlighted indicates the mode user has selected. Figure 7. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 9
40 ... Defogger Control The Defogger control which is typically provided through mechanical switch is placed on TFT LCD next to vent control icons. Below is the snapshot of the Defogger control icon. The control is implemented as toggle switch. Highlighted mode indicates that user has switched on the defogger unit and vice versa. Figure 8. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 0 Freescale Semiconductor, Inc.
41 ... Recirculation Control The Recirculation control which is typically provided through switch is now placed on graphics layer. Below is the snapshot of the Recirculation control icon. The control is implemented as toggle switch. Figure 9. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
42 ... Profile Control The profile selection is an additional feature given in the advance system as compared to a conventional system. Once a profile is selected based on profile predefined settings airflow vent, blower fan speed, cooling control takes position. The profiles icons are quite intuitive and can be easily chosen based on climate. It has five profiles described below. Sunny Partly cloudy Cloudy Rainy User defined Sunny profile forces vent position for air on face and foot. It maximizes the blower speed (speed ) with maximum cooling. Partly cloudy forces the vent position for air on face only, with blower motor on speed and lesser cooling. Cloudy profile forces the vent position for air on foot only, with fan speed on and further lesser cooling. Rainy profile forces the vent on Defrost mode, defogger on, fan speed on and partial heating. User profile allows a user to perform customized settings. On exiting the user profile, settings are saved automatically. These settings are recalled on re-entering the user profile. Below is the snapshot of the profile selection icons. Figure 0. Graphical interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
43 ...5 Fan Speed Control The fan speed control on TFT LCD replaces the mechanical knob control. Below is the snapshot of fan control graphics. On tapping the fan graphics or remote key press to configure blower speed another movie clip MC_BLOWER is switched on. It enlarges fan speed control for better control. Details of MC_BLOWER can be found in section...5. Figure. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
44 ...6 ON/OFF Control On/Off control on screen is intended to replace the On/Off mechanical switch. On switching the AC to Off mode, profile selection and hot/cool control slider is disabled since compressor is no more active. Figure. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc.
45 ...7 Cool/Heat Control The cool/heat control is replacing the mechanical slider with the touch or remote based slider. This control is disabled when the AC is Off. Below is the snapshot. On tapping the slider or pressing the remote key to modify the cooling/heating control another movie clip MC_TEMP is switched On. It displays the enlarged graphics for better control. Details of MC_TEMP can be found in section...6. Figure. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 5
46 ... MC_TOP Movie Clip This movie clip displays and manages the following graphics Date display Time display Temperature display This movie clip also checks periodically if any user input either by touch or IR remote has been detected. Upon detection the corresponding action is reflected back on screen. If user has double tapped or pressed remote key it start MC_CLKSET movie clip which allow user to set date and time. Detailed description of the time setting movie clip can be found in... Below is the snapshot for the MC_TOP movie clip graphics Figure. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 6 Freescale Semiconductor, Inc.
47 ... MC_CLKSET Movie Clip This movie clip displays and manages the following graphics Date setting Time setting This movie clip is invoked when either the user double tap on date and time panel or press time setting key on IR remote. Once invoked it allows the user to set date and time. The field chosen to edit blinks and can be incremented or decremented using up/down touch buttons. Settings can be achieved using remote as well. Once the time and date are set the screen can be exit by either pressing OK or CANCEL. On tapping OK, date and time settings are reflected back in the MC_TOP movie clip otherwise new date and time settings are ignored. Below is the snapshot of the screen. Figure 5. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 7
48 ... MC_SSAVER Movie Clip This screen saver movie clip displays and manages the graphics for following items Date Display This movie clip is invoked when the screen is untouched for two minutes. It displays the clock in 00 pixel font size. On tapping the screen or remote key, screen saver screen vanishes and MC_HVAC and MC_TOP movie clip starts back. The screen saver clip is not scheduled when time setting is in progress. Below is the snapshot of the screen. Figure 6. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 8 Freescale Semiconductor, Inc.
49 ...5. MC_BLOWER Movie Clip This blower movie clip displays and manages the graphics for following items Blower speed control The movie clip is scheduled to run when user taps the blower fan adjust portion of the screen in MC_HVAC clip. It is intended to ease the effort in tapping the graduated markings and hence pose minimum obstruction to user. Below is the snapshot. Note: Remote key has no effect in this state Figure 7. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 9
50 ...6. MC_TEMP Movie Clip This temp movie clip displays and manages the graphics for Cool/Hot slider control. The movie clip is scheduled to run when user taps the cooling adjust portion of the screen in MC_HVAC clip. It is intended to ease the effort in tuning the cooling and hence pose minimum obstruction to user. Below is the snapshot. Note: Remote key has no effect in this state Figure 8. Graphical Interface Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 50 Freescale Semiconductor, Inc.
51 ...7. MC_ CAMERA Movie Clip This camera movie clip displays and manages the graphics for Rear view camera feed This movie clip can only be scheduled by pressing the key on remote. On pressing the key, rear view camera is visible on the screen which assists in parking etc. Below is the snapshot. Figure 9. Camera screen Note: The feature in final product should be used in conjunction with gear control such that if user applies the reverse gear, camera screen is automatically turned on..5. User Interface The reference design has two types of interfaces TFT resistive touch IR remote control These will be discussed in detail in the following section.5.. TFT Resistive Touch The TFT LCD panel used in the design is Sharp LQ0TDG0. It provides the resistive touch feedback which is integrated with the ADC module of the MPC565S/MPC5606S. The touch is such mapped that on tapping any icon on the screen the corresponding action is taken and the status is reflected back on the screen. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 5
52 .5.. Infra Red remote control Figure 0. IR remote control NEC protocol based IR Remote control is used for the reference design. Each key press updates its corresponding section on the LCD TFT and is shown in figure. Unmarked keys are kept for future enhancements. The functionality of each key block is as below: AC ON/OFF AC can be switched ON/OFF with this key, and the corresponding AC status will be display on LCD. Profiles These keys are used to switch between various available profiles. Each key press will choose the next profile and also drive the vent position actuator motor and blower motor. The corresponding positions on the LCD TFT will be highlighted. Defogger defogger can be switched ON/OFF with this key. If the defogger is switched on the icon will be displayed on LCD Recirculation CIRC is used to select between fresh-air and recirculation-air, which will drive the fresh air actuator motor and the corresponding arrow on the recirculation section of the LCD will be displayed. Cooling Control COLD/HOT key are used to change the degree of coldness/hotness in the vehicle. Pressing this key will drive the cooling actuator motor in the background, while the COLD/HOT level will be updated on the LCD. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 5 Freescale Semiconductor, Inc.
53 Blower Speed Control F+/- keys are used to update the blower speed by increasing the duty cycle of the PWM used to drive the PMDC blower motor. This will also update the blower speed on the LCD. Vent Control These keys are used to change the vent positions. This will perform the background action and also update the screen. Date/Time menu Date/Time Menu is GUI is invoked using the time set key. Further date/time setting is done using the date/time control keys. Parking assist camera This key is to switch On the camera view..6. Motor Drive This HVAC application consist of following motors: Blower Motor Fresh Air inlet control motor Vent Position control motor Cooling control motor.6.. Blower Motor Blower motor is controlled in the HVAC unit using emios through driver IC MC98. Blower motor is given 5 stage control based on console. Depending upon the input received from console the duty cycle of the PWM signal is changed to vary the speed of blower. Blower motor stall detection feature is also provided. If the motor jams due to any mechanical or electrical reason the motor drive is stopped which prevents the motor coil from burning..6.. Fresh Air Inlet Vent Control Motor This motor is used to control the air circulation inside the cabin. Depending on its position air is allowed into the cabin either from outside or internal air is re-circulated. The motor is driven using stepper motor module. Based on inputs received from the console the appropriate action is taken in the SMC to adjust the flap position..6.. Air Vent Position Control Motor This motor is used to adjust the flap to control the direction of air flow in the cabin. This motor is driven using the stepper motor module. Based on inputs received from the console the appropriate action is taken in the SMC to adjust the flap positions. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 5
54 .6.. Hot /Cool Control Motor This motor is used to adjust the flap to control the mixing of hot and cool air. This motor is driven using the stepper motor module. Based on inputs received from the console the appropriate action is taken in the SMC to adjust the flap positions..7. Date and Real Time Clock This real time clock is available at the top right corner of the screen. It provides below mentioned features AM/PM format hours format Resettable Calendaring information The applications maintain the date and time along with calendaring information. The clock continues to run in low power mode so that time is maintained even when ignition is off..8. Infra Red Control IR allows the user to configure different HVAC settings remotely. The IR sensor is interfaced to an emios channel. On a key press, based on the pattern received, key is decoded and the application layer is informed. The graphics layer represents the action on screen along with passing appropriate command to motor control modules..9. Temperature Sensor The application takes the feed from a temperature sensor which monitors the cabin temperature. It is interfaced to analog channel and the MC_TOP movie clips reads the channels and displays the temperature. For automated climate control system there can be multiple of such sensors placed in different positions in cabin which monitors the temperature and provide feedback to maintain the uniform temperature throughout the cabin. Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 5 Freescale Semiconductor, Inc.
55 .. Hardware Setup Testing and Measurements The picture below describes the hardware section and key components which are useful for board bring up. Figure. Hardware interface.. Debugging and Measurement In this section, waveforms are shown for some of the section Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 55
56 ... LCD-TFT For testing the LCD-TFT connections, put the dcu into color bar mode (write into main function DCUCTX.DCU_MODE.B.DCU_MODE= 0b;) and observe the color bar pattern on the screen. The pattern should be as shown below: Figure. Graphical interface with color bar Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 56 Freescale Semiconductor, Inc.
57 ... User Interface For testing the IR receiver section, IR receiver data pin should be probed. The following waveform will be observed: when a single key is pressed for a long time. Figure. Waveform when a single key is pressed for a long time Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 57
58 Figure. Waveform when multiple IR keys are pressed very at a fast pace Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 58 Freescale Semiconductor, Inc.
59 The touch interface waveforms are captured at the connectors using isolated probes. The waveforms have been captured without touch, a continuous toggling is seen since it is a resistive touch pad: Figure 5. Waveform when touch pad is not touched Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 59
60 ... Motor control Waveforms for each of the interfaces are shown in following sections.... Blower Motor Waveform for blower motor control at different levels (changed using the user interface) is probed at the MC98 HS0 pin and is shown in figure below: Figure 6. Waveform Blower motor control at different speed levels Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 60 Freescale Semiconductor, Inc.
61 ... Actuators Motor Waveforms for recirculation actuator motor control in different position, with and without the actuator motor being interfaced to MC9, are shown in figure 7, 8, 9 and 50. The major difference in the two waveforms when the actuator motor is connected/not connected is the flyback voltage (below the Gnd level) marked in Figure 7 and Figure 8. Figure 7. Recirculation motor control waveform for fresh air to internal circulation, when motor is connected Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 6
62 Figure 8. Recirculation motor control waveform for internal to fresh air circulation, when motor is connected Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 6 Freescale Semiconductor, Inc.
63 Figure 9. Recirculation motor control waveform for fresh air to internal circulation, when motor is not connected Figure 50. Recirculation motor control waveform for internal to fresh air circulation, when motor is not connected Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 6
64 Waveforms for air flow vent position actuator motor control in different positions are shown in Figure 5, Figure 5, Figure 5, Figure 5, Figure 55 and Figure 56. For each position change we have captured the initial phase, transition phase and the final phase of the waveforms. Figure 5. Air flow actuator motor control waveform for defrost position to face & foot position - initial phase Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 6 Freescale Semiconductor, Inc.
65 Figure 5. Air flow actuator motor control waveform for defrost position to face & foot position transition phase Figure 5. Air flow actuator motor control waveform for defrost position to face & foot position final phase Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 65
66 Figure 5. Air flow actuator motor control waveform for face position to foot position initial phase Figure 55. Air flow actuator motor control waveform for face position to foot position transition phase Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 66 Freescale Semiconductor, Inc.
67 Figure 56. Air flow actuator motor control waveform for face position to foot position final phase Waveforms for temperature actuator motor control at different degree of coldness/hotness levels are shown in Figure 57 and Figure 58. Figure 57. Waveform when the degree of coldness is decreased Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 67
68 Figure 58. Waveform when the degree of coldness is increased.. Temperature sensor Waveform for the temperature sensor is shown in Figure 59 when the temperature on the sensor is increased. We have captured the waveform, by bringing the solder 00 C close to the sensor for seconds (approx). Figure 59. Waveform for temperature sensor output when temperature is increased drastically from the ambient temperature Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 68 Freescale Semiconductor, Inc.
69 APPENDIX A Schematic and Layout A. Schematic Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 69
70 5 D Table of Contents Notes Power supply 5 MCU Decoupling 6 MPC565S Peripherals 7 TFT Displays 8 Memory 9 Motors 0 CAN AND LIN Interface Audio and Video Input Debug Rev Description Revisions Date X 08/05/0 X Addition of motor Drivers 0/0/0 Change in TFT connector Addition of RF interface X Rev.0- Low PWR Implementation, Ignition ckt, and MC9 added. 5/0/0 D C C B B A Microcontroller Solutions Group A i l i i A t t f i i I fication: F P: FI O: Drawing Title: Page Title: TITLE PAGE MPC565S_HVAC_.0 X Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx Tuesday, March 6, 0 Date: Sheet of 5
71 5. Unless Otherwise Specified: All resistors are in ohms, 5%, /8 Watt All capacitors are in uf, 0%, 50V All voltages are DC All polarized capacitors are aluminum or Tentalum cap D D C C B B A A sification: P: O: X Drawing Title: MPC565S_HVAC_.0 Page Title: NOTES Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of
72 Power : Input and Switchers D D Switching Regulators Power supply input and filter PV CON TB P J0 V_DC C U LM676S-5.0 Main Power-In V-INP INPUT C_BOOST 6 TP 0.0UF L 68UH TP 7UH PV 7 5.0V_SR_L L F + C ON/OFF SW_OUT D A C 0UF C 5 0. UF NC D MBRA0TG Fuse Holder B0LB- + C8 D + C6 + C7 68UF C C5 0. UF B0LB- 000PF 68UF 000UF A C TAB A C C D A 5.0V_SR R 560 TP JP HDR X 5.0V_SR 5.0V_SR JP6 HDR X JP7 HDR X 5V Switching Regulator (@A) LED GREEN C R9 00, /W 0.0 OHM + C0 0UF C 0. UF U LM676S-. INPUT C_BOOST 6 FEEDBACK 7 ON/OFF SW_OUT 5 NC TAB A C TP C9 0.0UF L 7UH D B0LB- + C 00uF D5.V_SR JP HDR X R 70 TP5.V_SR.V_SR JP8 HDR X JP9 HDR X C Low Power Implementation.V Switching Regulator (@A) C LED GREEN A.V_SR JP HDR X 5.0V_SR 5.0V_PERIPH Q7 BC857BLT Vout =.( + 87/000) =.80 V R PD0 PD0 R9.7K R9 0.0K R9 0.0K.V_SR.8V_SR_FB R.0K 87.0 B U LM676S-ADJ INPUT C_BOOST C TP B PM9 PM9 6 7 FEEDBACK ON/OFF SW_OUT 0.0uF.8V_SR_L L.8V_SR JP.8V_SR JP0.V_SR.V_PERIPH Q8 BC857BLT C UF C5 UF C6 0. UF 5 NC TAB A C D6 B0LB- 7UH + C7 0uF R5 70 HDR X HDR X PB PB R96.7K R95 0.0K.8V Switching Regulator (@A) C D7 LED GREEN A Test and reference points A HDR X HDR X HDR X HDR X HDR X JP JP5 JP6 JP7 JP8 Mounting Holes BH BH BH BH BH0 BH9 A Test Points MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE _ sification: P: O: Drawing Title: MPC565S_HVAC_.0 Page Title: Power Supply Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of
73 5 (Pg,6) (Pg,6) (Pg,6) PB7 PB8 PB9 PB7 PB8 PB9 (Pg6,,) PH[0..5] D PH DSPI_CS0_0 D (Pg,6,9,,) PD[0..5] PD5 ATTN _ PD PD RST_ PB PB IRQ_b_ C PH (Pg,6) PB7 (Pg,6) PB8 (Pg,6) PB9 DSPI_SIN_0 DSPI_SOUT_0 DSPI_SCK_0 PB PD5 PD PD.V_PERIPH R0 R7 R8 R9.7K.7K.7K.7K R5 0ohm C 6.8PF C5 RF 6.8PF TP5 TP TP7TP8TP6TP9 R 0ohm R R 0ohm 0ohm R 0ohm R7 0ohm R9 R8 0ohm 0ohm Y 6MHZ RF U 0 GPIO 9 GPIO 8 GPIO GPIO GPIO5 5 GPIO6 GPIO7 9 8 CE 7 MISO 6 MOSI 0 SPICLK IRQ ATTN RXTXEN RST 5 CLKO 6 XTAL 7 XTAL 7 SM EP MC0FC VBATT VDDINT VDDA 9 VDDLO 8 VDDLO VDDD VDDVCO 0 RIN_P RIN_M CT_Bias PAO_P 5 PAO_M 6 NC L6.8NH L9.8NH RF L7.9NH C 0 PF RF C 0. UF 00, /W R 0.00 OHM C0 0. UF Z RF MHz 50OHM C8 0. UF RF + C9.0UF G G G L5.uH J L8.9NH G 5 G5 G6 CON SMA R6 0ohm DNP C pf.v_periph R6 0ohm 0ohm R0 DNP RF ANT F_Antenna C RF RF B B A A i Drawing Title: Page Title: MPC565S_HVAC_.0 irf Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of
74 5 Decoupling Caps VDD Decoupling Capacitors VDDE_A Decoupling Capacitors 5.0V_SR D D VDD C6 uf C7 0. UF C8 70PF C9 0. UF C0 0. UF C 0. UF C 0. UF C 0. UF C 0. UF 5.0V_SR VDDM Decoupling Capacitors VDD Place close to emitter of Q C5 0. UF C6 0. UF C7 70PF C8 70PF + C9 0UF + C0 0UF + C 0UF + C 0UF.V_SR VDDE_B Decoupling Capacitors C C 0. UF C 0. UF C5 0. UF C6 0. UF C7 70PF C8 70PF C9 70PF C50 70PF C.V_SR VDDPLL Decoupling Capacitors VDDA C5 0. UF C5 0. UF C5 0. UF C5 0. UF C55 70PF C56 70PF C57 70PF C58 70PF VDD C60 0.0UF C6 0UF + C6 uf C UF C6 0.0UF.V_SR VSSA VDDA Decoupling Capacitors C6 0. UF C65 0. UF C66 0. UF C67 70PF C68 70PF C69 70PF B B.V_SR C70 0. UF C7 70PF C7 0UF Place decoupling on MCU VDDR pin VDDR Decoupling Capacitors A A i Drawing Title: Page Title: MPC565S_HVAC_.0 MCU Decoupling Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of 5
75 5 7 6 MCU Internal Supply.V_SR VDDA 5.0V_SR TEMP SENSOR L0 5.0V_PERIPH R7 0ohm VDD VDDA 5.0V_SR 600OHM R5 0ohm R6 0ohm D C B 5.0V_SR VRC_CTRL PC5 PC MCU_RST R7 0.0K Loop Controlled Pierce Oscillator Circuit 5.0V_SR R 0.5 R M DNP U6 VCC MR % STM65RDWF RST VSS TP0 Y.V_SR BCP68_BASE.768KHZ A C C7 PF C75 PF R5 00 D8 LED RED B C7 00PF.V_SR R6 0.0K RESET C E TP Q BCP68 C76 0.UF R66 0ohm RESET Button SW PTS65 R50 0ohm R 0.0K (Pg7) (Pg,,9,0) R8 M (Pg7,9,) (Pg,,9,,) PA[0..5] PB[0..] PB5 PC[0..5] PD[0..5] (Pg) RESET PD[0..5] PC[0..5] PB[0..] PA[0..5] RESET PA0 PA PA PA PA PA5 PA6 PA7 PA8 PA9 PA0 PA PA PA PA PA5 PB0 PB PB PB PB PB5 PB6 PB7 PB8 PB9 PB0 PB PB PB PC0 PC PC PC PC PC5 PC6 PC7 PC8 PC9 PC0 PC PC PC PC PC5 PD0 PD PD PD PD PD5 PD6 PD7 PD8 PD9 PD0 PD PD PD PD PD5 XTAL8 EXTAL8 VRC_CTRL VDD PA0/DCU_R0/SDA_B/EMIOSA8 PA/DCU_R/SCL_B/EMIOSA7 PA/DCU_R PA/DCU_R PA/DCU_R PA5/DCU_R5 PA6/DCU_R6 PA7/DCU_R7 PA8/DCU_G0/SCL_C/EMIOSA0 PA9/DCU_G/SDA_C/EMIOSA9 PA0/DCU_G PA/DCU_G PA/DCU_G PA/DCU_G5 PA/DCU_G6 PA5/DCU_G7 PB0/CNTX_A/TXD_A PB/CNRX_A/RXD_A PB/TXD_A PB/RXD_A PB/SCK_B/MA0 PB5/SOUT_B/MA/FABM PB6/SIN_B/MA/ABS[0] PB7/SIN_A/EMIOSB0/IS_SCK PB8/SOUT_A/EMIOSB9Q/IS_DO PB9/SCK_A/EMIOSB8/IS_FS PB0/CNRX_B/IS_DO/PWMO PB/CNTX_B/SGM_MCLK PB/RXD_B/EMIOSB0/PCS_A PB/TXD_B/EMIOSBQ/PCS_A PC0/AN0 PC/AN PC/AN PC/AN PC/AN PC5/AN5 PC6/AN6 PC7/AN7 PC8/AN8 PC9/AN9 PC0/AN0/IS_DO PC/AN/MA0/PCS_B PC/AN/MA/PCS_B PC/AN/MA/PCS_B0 PC/AN/EXTAL PC5/AN5/XTAL VDD_ VDD_ VDD_ VDD_ VDD_5 VDD_6 PD0/M0C0M/SSD0_0/EMIOSB8 PD/M0C0P/SSD0_/EMIOSB6 PD/M0CM/SSD0_/EMIOSB PD/M0CP/SSD0_/EMIOSA9 PD/MC0M/SSD_0/EMIOSA8 PD5/MC0P/SSD_/EMIOSA6 PD6/MCM/SSD_/EMIOSA PD7/MCP/SSD_ PD8/MC0M/SSD_0 PD9/MC0P/SSD_/EMIOSA9 PD0/MCM/SSD_/EMIOSA0 PD/MCP/SSD_/EMIOSA PD/MC0M/SSD_0/EMIOSA PD/MC0P/SSD_/EMIOSA PD/MCM/SSD_/EMIOSA PD5/MCP/SSD_/EMIOSA5 XTAL EXTAL VRC_CTRL RESET VREGBYPASS VSUP_TEST 79 VDDA.V_SR VSS VSS VSS VSS VSS5 VSS6 VSS7 VSS8 VSS9 VSS0 VSS VSS VSS VSS VDDE VDDE VDDE VDDE VDDE5 VDDE6 VDDE7 VDDE8 VDDE9 VDDE0 VDDE MPC565S VSSA VSSEH_ADC 5.0V_SR VDD.V_SR U5 6 PG0/EMIOSA/SCL_D/DCU_B0 7 PG/EMIOSA/SDA_D/DCU_B PG/DCU_B PG/DCU_B PG/DCU_B PG5/DCU_B5 5 PG6/DCU_B6 6 PG7/DCU_B7 PG8/DCU_VSYNC/TCON0 PG9/DCU_HSYNC/TCON PG0/DCU_DE/TCON PG/DCU_PCLK 7 68 PG/PDI_DE/PCS_B0 PH0/TCK PH/TDI PH/TDO PH/TMS PH/PCS_A0/EMIOSBQ 6 PH5/PDI5/IS_FS/EMIOSB8 PJ/VIU/PDI_HSYNC/EMIOSB9/EMIOSA8 5 PJ/VIU0/PDI_VSYNC/EMIOSB/EMIOSA9 PJ/VIU_PCLK/EMIOSA/PDI_DE PJ/VIU_PDI0/EMIOSA/EMIOSA 57 PJ5/VIU_PDI/EMIOSA0/EMIOSA6 58 PJ6/VIU_PDI/EMIOSA9/EMIOSA5 59 PJ7/VIU5_PDI/EMIOSA8/EMIOSA 8 PJ8/VIU6_PDI/EMIOSA7/EMIOSA 9 PJ9/VIU7_PDI5/EMIOSB/EMIOSA 0 PJ0/VIU8_PDI6/EMIOSB7/EMIOSA PJ/VIU9_PDI7/EMIOSB5/EMIOSA0 8 PJ/DCU_TAG/TCON PJ/PDI/EMIOSB8/QSPI_PCS_B 9 PJ/PDI_PCLK/EMIOSB7/QSPI_CLK_B PK0/DCU_LITEG7/EMIOSB8 PK/PDI5/EMIOSB/QSPI_IO_B 56 PK/PDI8/EMIOSB0 PK/PDI9/EMIOSBQ PK/PDI0/EMIOSB PK5/PDI/EMIOSBQ 5 PK6/PDI/EMIOSB9 PK0/SDA_B/EMIOSB/DCU_LITE_TAG 5 5 PK/SCL_B/EMIOSBQ/DCU_TAG/TCON0 VSSM_SMD VSSM_SMD VDDEH_ADC PM5/PDI/EMIOSB/DCU_TAG/TCON PM6/PDI/EMIOSB PM7/PDI6/IS_DO/EMIOSB6 PM8/PDI7/IS_SCK/EMIOSB PM9/PDI_PCLK/SGM_MCLK/EMIOSA8 PM0/RXD_C/CNRX_C/EMIOSA6 PM/TXD_C/CNTX_C/EMIOSA VSSREG VDDM_SMD VDDM_SMD 5 VDDPLL VDDREG 0 PF0/EVTO/EMIOSB9Q PF/MSEO/EMIOSB0 5 PF/NMI PF/MSEO/EMIOSBQ PF/SDA_B/EMIOSB PF5/PDI6/EMIOSB5/QSPI_IO_B 6 PF6/PDI7/EMIOSB6/QSPI_IO0_B 6 6 PF7/SCL_B/EMIOSB5 PF8/RXD_B/PCS_B/SDA_A 6 PF9/TXD_B/PCS_B/SCL_A 65 PF0/EVTI/QSPI_PCS_A 69 PF/MDO0/QSPI_IO_A 70 PF/MDO/QSPI_IO_A 7 PF/MDO/QSPI_IO0_A 7 PF/MDO/QSPI_IO_A 7 PF5/MCKO/CLKOUT/QSPI_CLK_A 7 8 PJ5/PDI/EMIOSB9/QSPI_IO_B PF0 PF PF PF PF PF5 PF6 PF7 PF8 PF9 PF0 PF PF PF PF PF5 PG0 PG PG PG PG PG5 PG6 PG7 PG8 PG9 PG0 PG PG PH0 PH PH PH PH PH5 PJ PJ PJ PJ PJ5 PJ6 PJ7 PJ8 PJ9 PJ0 PJ PJ PJ PJ PJ5 PK0 PK PK PK PK PK5 PK6 PK0 PK PM5 PM6 PM7 PM8 PM9 PM0 PM PG[0..] PH[0..5] PJ[..5] PK[0..6] PF[0..5] PM5 PM6 PM7 PM8 PM9 PM0 PM R5 0ohm PF[0..5] (Pg8,9,,) PG[0..] (Pg7,9) PH[0..5] (Pg,,) PJ[..5] (Pg7,8,,) PK[0..6] (Pg8,9,0) PK0 (Pg) PK (Pg) (Pg) (Pg) (Pg) (Pg) (Pg) (Pg7) (Pg) 5 R5 0ohm VDD GS0 GS IR RECEIVER U7 U0 LM90 OUT OUT TSOP88 VS 5.0V_PERIPH R80 00 PK0 PC8 C 0.0UF D C B R8 0.0K R9 0ohm MPC565S R0 0ohm VSSA VSSA A XTAL8 EXTAL8 R M DNP Loop Controlled Pierce Oscillator Circuit Y 8MHz C77 PF C78 PF.V_SR IGNITION SW S S EG R98 00.V_SR R97 0.0K PB Q9 BC87AL i Drawing Title: MPC565S_HVAC_.0 Page Title: MCU Peripherals Size Document Number Rev C SCH-xxxxx PDF: SPF-xxxxx X A 5 Tuesday, March 6, 0 Date: Sheet of 6
76 5 COG0(CHN) CONN FPC/FFC 0 SHARP LQ0TDG0 CONN FPC/FFC 0 D C (Pg6,9) (Pg6,9,) PA[0..5] PG[0..] PC[0..5] (Pg6,7) PM0 PA0 (R0) PA (R) PA (R) PA (R) PA (R) PA5 (R5) PA6 (R6) PA7 (R7) PA8 (G0) PA9 (G) PA0 (G) PA (G) PA (G) PA (G5) PA (G6) PA5 (G7) PG0 (B0) PG (B) PG (B) PG (B) PG (B) PG5 (B5) PG6 (B6) PG7 (B7) PG8 (VSYNC) PG9 (HSYNC) PG0 (DE) PG (PCLK) PC0 R6 00 PC R7 00 PC R8 00 PC R9 00 PM0 DCU_YU DCU_XL DCU_YD DCU_XR C79 0.UF C80.0UF VDD_0V.V_PERIPH (Pg6,7) PM0 PG0 DCU_XR DCU_YD DCU_XL DCU_YU C8 C8.0UF 0.UF BKLT PA0 PA PA PA PA PA5 PA6 PA7 PA8 PA9 PA0 PA PA PA PA PA5 PG0 PG PG PG PG PG5 PG6 PG7 PG PG9 PG J.V_PERIPH 5.0V_PERIPH PA0 PA PA PA PA PA5 PA6 PA7 PA8 PA9 PA0 PA PA PA PA PA5 PG0 PG PG PG PG PG5 PG6 PG7 PG PG0 PG9 PG J SHARP LQ0TDG0 SHARP TOUCHSCREEN SUBCKT DCU_YU DCU_XL DCU_YD DCU_XR PJ VDD_0V R7 00 Q BC57 R65 0ohm BKLT VDD_0V J5 BACKLIGHT CON FPC/FFC J HFWR-STELF D C DNP DNP PJ PJ VDD_0V J6 HDR X Backlight enable B PV.0K R0 C D9 VDD_0V_HDR A B R.K U7 MC06ADG N589 + C8 00uF R.5 OHM R COMP TCAP DRVC IPK VCC SWC SWE C8 500PF L 70UH Part Value For COG0 VAlue for LQ0tdg0 R0.0 K (Default) 5. K A A i Drawing Title: Page Title: MPC565S_HVAC_.0 TFT Displays Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of 7
77 5 (Pg6,9,0) (Pg6,7,,) PK[0..6] PJ[..5] D PK PJ PJ PJ5 (IO) (CS) (CLK) (IO) To QuadSPI D (Pg6,9,,) PF[0..5] PF5 PF6 PF0 PF PF PF PF PF5 (IO) To QuadSPI (IO0) (CS) (IO) (IO) (IO0) To QuadSPI0 (IO) (CLK).V_SR U8 C PF PF PF PF PF0 PF VCC SI/IO0 SO/IO W/ACC/IO HOLD/IO CS SCK DNC DNC DNC5 DNC6 DNC DNC DNC DNC 5 6 C85 0. UF C 0 S5FL06P.V_SR PF6 PF5 PK PJ5 PJ PJ U9 SI/IO0 DNC SO/IO DNC W/ACC/IO DNC5 HOLD/IO DNC6 DNC DNC DNC CS DNC SCK VCC 5 6 C86 0. UF B 0 S5FL06P B A A i Drawing Title: Page Title: MPC565S_HVAC_.0 Memory Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of 8
78 PV Pg,,6,,) D (Pg,,6,0) (Pg6,7,9,) (Pg6,7,9,) PD[0..5] PB[0..] PC[0..5] PC[0..5] PD0 PD PD PD PD8 PD9 PD6 PD7 PD5 PB PB5 PB6 PB0 PC PC5 PC6 PC7 PC9 PC0 (M0C0M) Air re-circulation (M0C0P) (M0CM) Temperature (M0CP) (MC0M) Mode (air position) control (MC0P) (MCM) Reserved (MCP) (BLR INT) (DSPI_SCK) (DSPI_SIN) (DSPI_SOUT) (GPIO RST_MTR_DRVR) PC6 PC C77 uf C80 uf DNP R77.0K DNP DNP R7 R8 0ohm R78.0K R7.0K DNP 0ohm DNP R68.0K R8 70 DNP R8 70 M0C0_FDBK M0C0_FBA MC0_FDBK MC0_FBA PV_ACT D_D L5 + C85 7UF 0 OHM C7 0. UF R6 EN_D_D_ R76 PD0 PD PV_ACT 0ohm 0ohm PV_ACT UA IN IN VPWRA_ VPWRA_ VPWRA_ VPWRA_ VPWRA_5 D EN/D OUT_ OUT_ OUT_ OUT_ OUT_ OUT_ PA_ PA_ PA_ PA_ MC9 C8 0.0UF FBA SFA C8 0.0UF M0C0M_OUT 0 5 A 5 CCPA M0C0_FBA M0C0P_OUT.V_SR PV_ACT R66 0.0K C7 0.0UF PV_ACT ACTUATOR MOTOR + C87 7UF D_D C90 0. UF EN_D_D_ R6 R60 PD8 PD9 0ohm 0ohm UA IN IN VPWRA_ VPWRA_ VPWRA_ VPWRA_ VPWRA_5 D EN/D OUT_ OUT_ OUT_ OUT_ OUT_ OUT_ C68 0.0UF FBA PA_ PA_ PA_ PA_ SFA MC9 0 5 A 5 CCPA C69 0.0UF MC0M_OUT MC0_FBA MC0P_OUT.V_SR PV_ACT R86 0.0K C7 0.0UF D C PK PK PK.V_SR PK R89 0.0K R9 00 R88 00 EN_D_D_ PK PK.V_SR EN_D_D_ R90 0.0K D_D PC7 PC5 C78 uf C79 uf DNP R80.0K DNP R79.0K R7.0K DNP DNP R7.0K DNP DNP 0ohm 0ohm DNP R69 R70 R8 70 DNP M0C_FDBK M0C_FBB MC_FDBK R75 70 DNP MC_FBB C86 7UF DNP PV_ACT + D_D EN_D_D_ C7 0. UF DNP R6 R85 DNP DNP PD6 PD7 0ohm 0ohm UB IN IN VPWRB_ VPWRB_ VPWRB_ VPWRB_ VPWRB_5 D EN/D 9 0 OUT_ OUT_ OUT_ OUT_ OUT_ OUT_ 5 6 PB_ PB_ PB_ PB_ MC9 MCM_OUT C8 0.0UF DNP FBB SFB CCPB 9 MC_FBB PV_ACT C75 0.0UF DNP.V_SR R67 0.0K DNP PV_ACT + C88 7UF D_D EN_D_D_ C89 0. UF R65 R6 PD PD 0ohm 0ohm UB IN IN VPWRB_ VPWRB_ VPWRB_ VPWRB_ VPWRB_5 D EN/D 9 0 OUT_ OUT_ OUT_ OUT_ OUT_ OUT_ 5 6 PB_ PB_ PB_ PB_ C67 0.0UF FBB SFB MC9 CCPB 9 M0CM_OUT M0C_FBB PV_ACT C76 0.0UF.V_SR R87 0.0K C R99.7K Q6 BC87AL MCP_OUT C8 0.0UF DNP C70 0.0UF M0CP_OUT B.V_SR C98 0. UF C97 0.0UF C99 0.0UF 5.0V_SR C00 0. UF C88 0. UF C89 0UF 5.0V_SR V-INP EXTRA THICK TRACE MODE_DEF MODE_FACE TEMP_DEF TEMP_FACE MC0M_OUT MC0P_OUT M0CM_OUT M0CP_OUT J CON_X MC0_FDBK M0C0P_OUT M0C0M_OUT Install only if, the direct feedback from the motor is available M0C0_FDBK M0C_FDBK JP DNP HDR X MODE_FB AIR_CIRC AIR_CIRC 5V_REF TEMP_FB 5.0V_SR B PF PB5 PB PG PB0 PF0 PB6.V_SR R6 0.0K U9 A A A A A5 A6 A7 A8 OE TXB008 VCCA VCCB 9 B B B B B5 B6 B7 B PF_INT PB5_INT PB_INT PG_INT PB0_INT PF0_INT PB6_INT 5.0V_SR R67 0.0K JP PB5_INT PB_INT PG_INT PB6_INT PD5 PF0_INT PF_INT WAKE PB0_INT R6.K FS WAKE SI SCLK CS SO RST IN0 IN VDD 0 VPWR HS HS0 U 5 6 C9. UF C9 0.0UF BH5 BH7 BH8 MH_80 MH_80 MH_80 R 5.0K DNP R0 0.0K DNP R0 D BAT5S DNP 5.0V_SR DNP 0ohm PC9 C9 0. UF JP5 MC_FDBK DNP HDR X MCM_OUT J MCP_OUT HDR_X 5.0V_SR DNP A V-INP DNP HDR X CSNS 6 CSNS FSI BH6 MH_80 R9 5.0K A PF0 PF0 R59 0.0K WAKE R55.0K R56 7.0K MC98CPNA R8 0.0K D BAT5S R0 DNP 0ohm C9 0. UF PC0 PF PG PD PF PG PD PD R0 00 Q BC87AL R56 can be veried as per ckt EXTRA THICK TRACE 5.0V_SR i Drawing Title: Page Title: MPC565S_HVAC_.0 Motors Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of 9
79 5 D D CAN, LIN (Pg,,6,9) PB[0..] PB0 PB PB PB (CANTX_0) (CANRX_0) (TXD_0) (RXD_0) CAN0 5.0V_SR HDR X J9 CAN-5V PV J0 HDR X CAN-5V CAN-V C08 0. UF C09 000PF CAN_V C0 0. UF C 000PF C R0 0.0K.V_SR C C 0. UF C 000PF R00 PK PK5 PK6 PK PK5 PK6 PK.7K.V_SR Q0 BC57 PB0 PB R0 0.0K (CANTX_0) (CANRX_0) J HDR X PK5 PK6 C0_INH C0_ERR U 7 8 INH ERR 9 WAKE TXD RXD 6 STB EN TJA0T VI/O 5 0 VBAT VCC CANH CANL SPLIT R7 60. R7 60. CAN0-CANH CAN0-CANL J5 CON PLUG CAN R 0.0K C 0.0UF.V_PERIPH B R75 0.0K (RXD_0) (TXD_0) PB PB U5 RXD EN WAKE TXD MCZ66EF INH 8 VSUP 7 LIN 6 5 J HDR X C5 000PF Master Mode Pullup A C6 0. UF D0 SA C R76.0K LIN_0 J5 CON PLUG LIN Molex Connector B A A i Drawing Title: Page Title: MPC565S_HVAC_.0 CAN and LIN Interface Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of 0
80 5 5 7.V_PERIPH.V_PERIPH D (Pg,,6,9,0) PB[0..] PM8 PM7 PH5 PB7 PB8 PB9 PM8 PM7 PH5 PM8 PM7 R79 0ohm R8 0ohm IS_SCK IS_D0 C9 0.0UF C0 0.0UF C7 0. UF U6 LINEIN_L LINEIN_R VDDIO 0 VDDD 0 VDDA LINEOUT_L LINEOUT_R C8 0. UF D PH5 R8 0ohm IS_FS IS_SCK (SCK) IS_D0 IS_FS (DO) (FS) 5 MIC HP_L 6 AUDIO OUT PK0 PK0 SGM FS enable J7 HDR X PK0 (SDA_).V_PERIPH.V_PERIPH R8.7K R85.7K 6 7 MIC_BIAS CTRL_DATA HP_R HP_V HP_V J6 R L AUD Headphone connection PK PK PK (SCL_) 9 CTRL_CLK VAG IS_DOUT IS_DIN CPFILT 8 C 0. UF C PD PD IS_LRCLK IS_SCLK SYS_MCLK CTRL_ADR0_CS CTRL_MODE -PAD NC6 NC5 NC NC NC NC A C SGTL5000 QFN Star wire grounds to single then connect to plane VIDEO IN PJ[..5] (Pg6,7,8,) J8 CONN RCA _ TP R90 6 R TVS 00ESDA-MLP C 0. UF TP U8 PJ PJ PJ PJ PJ5 PJ6 PJ7 PJ8 PJ9 PJ0 PJ B (Pg6,8,9,,) C 0.08UF R.69K.8V_SR PF[0..5] C 0.0UF J9 HDR X PF9 PF8.V_PERIPH.V_PERIPH R0.7K R06.7K PF8 (SDA_0) PF9 (SCL_0) PF C5 7PF COMP_IN R0 0.0K R0 0.0K R08 0.0K R 0.0K R05 0.0K R R07 PF9_R PM6 PM5 V_CLK PJ AIN AIN AIN AIN AIN5 AIN6 SDATA SCLK ALSB PWRDWN_B RESET_B ELPF SFL LLC XTAL XTAL P0 P P P P P5 P6 P7 P8 P9 P0 P P P P P HS VS 6 FIELD 6 INTRQ_B VIN_HS VIN_VS VIN_F PF J9 HDR TH X V_CLK KEEP VREFN AND VREFP CAPACITORS AS CLOSE ASPOSSIBLE TO THE ADV780 AND ON THE SAMESIDE OF THE PCB AS THE ADV780 PJ PJ PJ5 PJ6 PJ7 PJ8 PJ9 PJ0 PJ B KEEP CLOSE TO THE ADV780 AND ONTHE SAME SIDE OF PCB AS THE ADV780. C9 7PF Y 8.666MHZ R.0M NC NC NC NC NC5 NC6 NC7 NC8 A A A GPO0 GPO GPO GPO VREFP 8 VREFN 9 PVDD AVDD 0 DNP C6 0.UF C7 0.UF C8 0.UF.8V_SR (Pg6,8,9,,) PF[0..5] PF PF8 PF9 INTERRUPT IC_SDA IC_SCL A PM5 PM6 V_RESET V_PWR PM5 PM TEST_0 D D D D DVDD DVDD DVDDIO DVDDIO 58.V_PERIPH C0 0. UF C 0.0UF C 0. UF C 0.0UF C 0. UF C5 0.0UF A.V_PERIPH R5 0.0K R6 0.0K.V_PERIPH ADV780 C6 0. UF C7 0.0UF C8 0. UF C9 0.0UF i Drawing Title: Page Title: MPC565S_HVAC_.0 Audio and Video Input Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of
81 5 Place CAPS as close to connector pins C0 7PF C JTAG Connector The JTAG symbols are in the SR_V domain, thus this is used to decide the JTAG reference voltage 7PF.V_SR (Pg,6,,) PH[0..5] P D (Pg6,7,9) PC[0..5] PC PC PC 5.0V_SR PD PF7 PM PJ J HDR X5 DNP PJ PF PF RESET PH PH PH0 TDO pull up.v_sr J R7 0.0K HDR X TDI TDO TCK RESET (RDY) CON_X7 JTAG (VSS) (VSS) (VSS) (N/C) TMS (VSS) JCOMP D (Pg,,6,9,) PD[0..5] PD8 PD PD PH TMS PD5 PD PD R8 0.0K (Pg6,8,9,) PF[0..5] PF0 PF PF PF PF7 5.0V_SR PC PC PC J 5 HDR X5 C DNP C (Pg,6,,) PH[0..5] PH0 PH PH PH (Pg6,7,8,) PJ[..5] PJ PJ PM PM (Pg,6) PM9 PM9 B B A A i Drawing Title: Page Title: MPC565S_HVAC_.0 Debug Size Document Number Rev C X SCH-xxxxx PDF: SPF-xxxxx 5 Tuesday, March 6, 0 Date: Sheet of
82 APPENDIX B Bill of Material Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number ANT F_Antenna PCB F ANTENNA, NO PART ORDER NOT A PART NOT A PART 6 BH,BH,BH, BH,BH9,BH 0 MOUNTIN G HOLE MOUNTING HOLE DRILL 08 PAD 0 PLATED TH NO PART TO ORDER NO PART TO ORDER Mounting Hole - 08mil Drill PTH BH5,BH6,BH7, BH8 MH_80 MOUNTING HOLE DRILL 5 PAD 80 PLATED TH NO PART TO ORDER NO PART TO ORDER Mounting Hole - 5mil Drill PTH 6 C,C9,C60,C6,C9,C97,C99, C,C9,C 0,C,C,C,C5,C7,C9 0.0UF CAP CER 0.0UF 50V 0% X7R 0805 VENKEL COMPAN Y C0805X7R50 0-0KNE 5 7 C,C0,C9,C 0,C,C,C6 0UF CAP TANT ESR=.5 OHMS 0UF 5V 0% 7- AVX TPSD06K0 5R C,C,C,C6,C8,C0,C, C7,C9,C0,C,C,C,C,C5,C6,C, C,C5,C6,C 5,C5,C5,C5,C6,C65,C66, C70,C85,C86,C 87,C88,C90,C9,C9,C95,C96, C98,C00,C08,C0,C,C 6,C7,C8, C,C,C 0,C,C,C 6,C8 0. UF CAP CER 0.UF 50V 0% X7R 0805 KEMET C0805C0K 5RAC 7 5 C5,C09,C, C,C5 000PF CAP CER 000PF 50V 5% C0G 0805 VENKEL COMPAN Y C0805C0G50 0-0JNE 8 C6 68UF CAP TANT 68UF 5V 0% ESR=0.5 OHM 7- AVX TPSE686K0 5R05 9 C7 000UF CAP ALEL 000UF 50V 0% -- RADIAL NICHICO N UVZH0M HD Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 8 Freescale Semiconductor, Inc.
83 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 0 C8 68UF CAP TANT ESR=0.05 OHMS 68UF 5V 0% AVX TPME686K0 5R005 C,C8 00uF CAP TANT ESR=0.085 OHMS 00UF 0V 0% AVX TPSV07K0 0R0085 C 0.0uF CAP CER 0.0uF 5V 0% X7R 060 YAGEO AMERICA CC060KRX 7R8BB0 C,C5 UF CAP CER UF 50V X7R 0% 06 TDK C6X7R H05K C7 0uF CAP TANT ESR=0.05 OHMS 0UF 6V 0% 7- AVX TPME7M0 6R005 5 C9.0UF CAP TANT.0UF 6V 0% KEMET T9A05M0 6AT 6 C pf CAP CER PF 50V 0% AVX 08055JR0B BTTR 7 C,C5 6.8PF CAP CER 6.8PF 50V 5% C0G 0805 KEMET C0805C689J5 GAC_ 8 C 0 PF CAP CER 0pF 50V 5% C0G 0805 KEMET C0805C00J5 GAC 9 C6,C6 uf CAP CER UF 50V 0% X7R 0805 SMEC MCCE05K NRTF 0 5 C8,C7,C8,C 7,C8,C9,C5 0,C55,C56,C57, C58,C67,C68,C 69,C7 70PF CAP CER 70PF 50V 5% C0G 0805 AVX 08055A7J ATA C UF CAP CER 0.07UF 50V 5% X7R 0805 KEMET C0805C7J5 RAC C7,C89 0UF CAP CER 0UF 6V 0% X5R 0 AVX 0YD06K ATA C7 00PF CAP CER 00PF 50V 5% C0G 0805 MURATA GRM65C HJA0D C7,C75,C77,C 78 PF CAP CER PF 50V 5% C0G 0805 KEMET C0805C0J5 GAC Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 8
84 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 5 C76,C7,C8 0.UF CAP CER 0.UF 6V 0% X7R 0805 VENKEL COMPAN Y C0805X7R6 0-0KNE 6 DNP C79,C8 0.UF CAP CER 0.UF 6V 0% X7R 0805 VENKEL COMPAN Y C0805X7R6 0-0KNE 7 C80,C8.0UF CAP CER.0UF 6V 0% X7R 0805 KEMET C0805C05K RAC 8 C8 500PF CAP CER 500PF 50V 5% C0G 0805 MURATA GRM65C H5JA0D 9 C9. UF CAP CER.UF 0V +80%/-0% Y5V 0805 KEMET C0805C5Z 8VAC 0 C 0.08UF CAP CER 8000PF 6V 0% X7R 060 MURATA GRM88R7 C8KA0D C5,C9,C 0,C 7PF CAP CER 7PF 50V 5% C0G 0805 VENKEL COMPAN Y C0805C0G JNE C6 0.UF CAP CER 0.UF 50V 5% X7R 0805 KEMET C0805C0J5 RACTU D,D,D,D6 B0LB- DIODE SCH RECT A 0V SMB DIODES INC B0LB--F D,D5,D7 LED GREEN LED GRN -- 5MA SMT 06 KINGBRI GHT APT6SG C 5 D8 LED RED LED RED SGL 0MA SMT KINGBRI GHT APT6SU RCK 6 D9 N589 DIODE SCH RECT A 0V AXIAL ON SEMICON DUCTOR N589G 7 D0 SA DIODE RECT A 50V -- PASSIVATED SMA, ROHS COMPLIANT DIODES INC SA--F 8 F Fuse Holder FUSE CLIP,5X0 FUSE,PC MOUNT COOPER BUSSMA NN HTC-5M 9 JP,JP,JP,JP,JP5,JP6,JP7,JP 8,JP9,JP0,JP HDR X HDR X TH -- 0H AU 00L SAMTEC HTSW-0-07-SM-S Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 8 Freescale Semiconductor, Inc.
85 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 0 J CON SMA CON COAX SKT SMA TH 0MIL LEADS -- AU JOHNSON COMPON ENTS INC J CONN FPC/FFC 0 CON X0 FPC/FFC RA SMT 0.5MM SP 75H SN BOTTOM CONTACT JST MFG. CO 0FLZ- RSM-R- TB(LF)(SN) J CONN FPC/FFC 0 CON X0 FPC/FFC RA SMT TOP CONTACT 0.5MM SP H AU HIROSE FHA-0S- 0.5SH(55) J HFWR- STELF CON X FPC/FFC RA SMT MM SP 79H SN FCI HFWR- STELF J5 CON FPC/FFC CON X FPC/FFC RA SMT 0.5MM SP 6H AU HIROSE FH9C-S- 0.5SH(05) 5 J6,J8,J9,J0,J,J,J7,J,J5,J6,J7 HDR X HDR X TH 00MIL SP 0H SN 5L SAMTEC TSW T-S 6 J7 HDR X TH HDR X TH 00MIL SP 9H AU 98L SAMTEC TSW G-S 7 J DB9 CON 9 DB 0.8 SKT RA SHLD TH 55MIL SP 9H AU NORCOM P R6 8 J HDR X HDR X TH.5MM SP 0H AU 8L HARWIN INC M J5 CON PLUG CON X PLUG SHRD RA TH.MM CTR 9H AU 8L Molex J6 AUD CON AUD JACK.5MM SKT RA SMT -- 97H -- KYCON STX-500- N 5 J8 CONN RCA CON RCA JACK SKT RA SMT YELLOW -- 76H SN CUI STACK RCJ-0- SMT 5 DNP J9 HDR TH X HDR X TH 00MIL SP 9H AU 00L SAMTEC TSW G-S 5 J0 CON TB CON X TB TH 00MIL SP 709H - 97L PHOENIX CONTACT J,J HDR X5 HDR X5 TH 00MIL CTR 9H AU 95L SAMTEC TSW G-D Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 85
86 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 55 J HDR_X5 HDR X5 TH 00MIL SP 0H AU SAMTEC TSW S-S 56 L 68UH IND PWR [email protected] 0% SMT COOPER ELECTRO NICS TECHNOL OGIES DR5-680-R 57 L,L,L 7UH IND PWR [email protected] 0% SMT Bourns SRU08-70Y 58 L5.uH IND [email protected] 00MA 5% SMT TDK NLV5T- RJ-PF 59 L6,L9.8NH IND 00MHZ 00MA 0.NH 060 TAIYO YUDEN HK608N8S -T 60 L7,L8.9NH IND --.9NH@00MHZ 00MA 0.NH 060 TAIYO YUDEN HK608N9S -T 6 L0 600OHM IND FER BEAD 600 [email protected] 5% 06 MURATA BLMPG60 SNL 6 L 70UH IND PWR 70UH@KHZ 0.A 0% SMT Bourns SDR0805-7KL 6 L 70OHM IND FER BEAD 70OHM@00MHZ 500MA 5% 060 MURATA BLM8EG7 SND 6 P CON P WR CON PWR PLUG RA TH A -- 0H NI SWITCHC RAFT RAPC7X 65 P CON_X7 CON X7 PLUG SHRD TH 00MIL CTR 90H 6MIL PCB AU M N5-600RB 66 Q BCP68 TRAN NPN PWR 0V A SOT ON SEMICON DUCTOR BCP68TG 67 Q BC57 TRAN NPN GEN 00MA 0V TO9 FAIRCHIL D BC57 68 R 560 RES MF 560 OHM /8W % 0805 YAGEO AMERICA L 69 R,R5 70 RES MF 70 OHM /8W % 0805 ROHM MCR0EZHF 700 Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 86 Freescale Semiconductor, Inc.
87 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 70 R.0K RES MF.00K /0W % 060 KOA SPEER RK7HJTT D00F 7 R 87 RES MF 87.0 OHM /0W % 060 KOA SPEER RK7HJTT D870F 7 DNP R6,R0 0ohm RES 0.0 OHM /8W 5% 0805 SMD YAGEO (VA) V RC0805JR- 070RL 7 8 R7,R8,R9,R0, R8,R85,R0, R06.7K RES MF.7K /8W 5% 0805 Yageo RC0805JR- 07K7L 7 5 R,R,R,R,R5,R6,R 7,R8,R9,R0, R7,R50,R5,R 5,R5,R58,R5 9,R60,R6,R6, R65,R79,R8,R 8,R86,R87,R9,R9,R96,R97, R00,R0,R,R,R6 0ohm RES 0.0 OHM /8W 5% 0805 SMD YAGEO (VA) V RC0805JR- 070RL 75 R,R9 0.0 OHM RES MF 0.0 OHM /W % 00 VISHAY INTERTE CHNOLO GY WSL00R0 00FEA 76 R 0.5 RES MF 0.50 OHM /8W % 0805 YAGEO AMERICA RL0805FR- 070R5L 77 R,R6,R7,R 8,R9,R,R 5,R9,R5,R57, R6,R6,R75,R 0,R0,R05,R08,R,R 5,R6,R7, R8,R0,R 0.0K RES MF 0.0K /8W % 0805 VENKEL COMPAN Y CR0805-8W- 00FT 79 DNP R,R,R8 M RES MF M /0W 5% 0805 SMEC RC7LA05 JTF 80 R5,R,R,R,R5,R6,R 7,R8,R9,R80, R7 00 RES MF 00 OHM /8W 5% 0805 SMEC RC7LD0 JTF Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 87
88 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 8 R.K RES MF.K /8W % 0805 Rohm MCR0EZPF 8 R.5 OHM RES MF.5 OHM /8W % 0805 KOA SPEER RK7HATT DR50F 8 R 80 RES MF 80 OHM /8W % 0805 YAGEO AMERICA 7680 L 8 R6.K RES MF.K /8W 5% 0805 BOURNS CR0805-JW- ELF 85 R55,R76.0K RES MF.0K /8W 5% 0805 ROHM MCR0EZPJ 0 86 R56 7.0K RES MF 7.0K /0W % 0805 SMEC RC7AA7 0FTF 87 R7,R7 60. RES MF 60. OHM /8W % 0805 YAGEO AMERICA L 88 R90 6 RES MF 6.0 OHM /0W % 060 KOA SPEER RK7HJTT D6R0F 89 R95 9 RES MF 9.0 OHM /0W % 060 KOA SPEER RK7HJTT D9R0F 90 R07,R RES MF OHM /8W 5% 0805 KOA SPEER RK7BATT D0J 9 R.69K RES MF.69K /0W % 060 KOA SPEER RK7HJTT D69F 9 R.0M RES MF.0M /8W % 0805 VENKEL COMPAN Y CR0805-8W- 00FSNT 9 SH 0 ZERO OHM CUT TRACE 06 PADS; NO PART TO ORDER 9 SW PTS65 SW SPST MOM NO PB V 50MA SMT ITT CANNON PTS65SL50 SMTR LFS 95 0 TP,TP,TP,T P,TP5,TP,T P0,TP,TP,TP 5 MIL TEST PAD 5 MIL ROUND SMT; NO PART TO ORDER 96 7 TP6,TP7,TP8,T P9,TP0,TP, TP TESTLOO P TEST POINT PAD SIZE.MM X.8MM SMT KEYSTON E ELECTRO NICS 505 Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 88 Freescale Semiconductor, Inc.
89 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 97 6 TP,TP5,TP 6,TP7,TP8,T P9 TEST POINT TEST POINT PAD 5 MIL SMT, NO PART TO ORDER NA NA 98 TVS 00ESDA -MLP DIODE TVS BIDIR -- 0V 00 COOPER BUSSMA NN 00ESDA- MLP 99 U LM676S- 5.0 IC VREG SWT 5V A 8.0-0V TO-6 NATIONA L SEMICON DUCTOR LM676S- 5.0/NOPB 00 U LM676S-. IC VREG SWT.V A 8.0-0V TO-6 NATIONA L SEMICON DUCTOR LM676S-./NOPB 0 U LM676S- ADJ IC VREG SWT ADJ A 8.0-0V TO-6 NATIONA L SEMICON DUCTOR LM676S- ADJ/NOPB 0 U MC0F C IC XCVR.GHZ /.V QFN FREESCA LE SEMICON DUCTOR MC0FC 0 U5 MPC565S IC MCU -BIT 5MHZ.V/5.0V LQFP76 FREESCA LE SEMICON DUCTOR PPC565SF0 VLUA 0 U6 STM65R DWF IC MPU RESET CIRC.6V.0-5.5V SOT- ST MICROEL ECTRONI CS STM65RD WF 05 U7 MC06 ADG IC VREG VO ADJ.5A - 0V SOIC8 ON SEMICON DUCTOR MC06AD G 06 U8,U9 S5FL06 P IC MEM FLASH SPI 6MBIT.7-.6V SOIC6 SPANSIO N LLC S5FL06P0 XMFV 07 U0,U MPC75 AEVEL IC DRV DUAL H-BRIDGE MOTOR -8.6V VMFP0 Freescale Semicondu ctor MPC75A EVEL Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 89
90 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 08 U MC98C PNA IC LIN SW DUAL MILLIOHM 6-7V PQFN6 FREESCA LE SEMICON DUCTOR MC98CP NA 09 U TJA0T IC XCVR CAN HS V SO PHILIPS SEMICON DUCTOR TJA0T 0 U5 MCZ66 EF IC XCVR LIN 0-0KBIT/S 6.0-8V SO8 FREESCA LE SEMICON DUCTOR MCZ66E F U6 SGTL5000 QFN IC AUDIO CODEC STEREO 8-7MHZ.8-.V QFN FREESCA LE SEMICON DUCTOR SGTL5000X NAAR U7 TSOP8 8 IC IR RCVR MODULE 8KHZ.5-5.5V TH VISHAY INTERTE CHNOLO GY TSOP88 U8 ADV780 IC LIN ADC SDTV VIDEO DECODER 0BIT.8/.V LQFP6 ANALOG DEVICES ADV780BS TZ U9 TXB008 IC VXLTR 8BIT BIDIR 5KV ESD.-.6V/ V TSSOP0 TEXAS INSTRUMENTS TXB008P WR 5 U0 LM90 IC MULTI- GAIN ANALOG TEMPERA TURE SENSOR.5-5.5V SC70-5 NATIONAL SEMICONDUCTOR LM90B IMGXNOP B 6 Y 6MHZ XTAL 6MHZ FIXED -- SMT.X.5M M NDK NX5SA MHZ Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 90 Freescale Semiconductor, Inc.
91 Item Quantity ASSY _OPT Reference Value Description Mfg Name Mfg Part Number 7 Y.768KHZ XTAL.768KH Z -- SMT EPSON ELECTRONICS FC KA -A 8 Y 8MHz XTAL 8.0MHZ SER -- SMT NDK NX805G B-8.000M- STD-CSF- 9 Y 8.666MHZ XTAL 8.666M HZ 0PF RSN -- SMT ABRACON CORP ABMB M HZ-0-- U-T 0 Z 00MHz 50OHM XFMR BALUN 00 +/- 00MHZ SMT U9 TXB008 IC VXLTR 8BIT BIDIR 5KV ESD.-.6V/ V TSSOP0 TEXAS INSTRUMENTS TXB008P WR Heating, Ventilation, and Air Conditioning (HVAC) Solution Rev. 0, 08/05 Freescale Semiconductor, Inc. 9
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