Master Bill of Material List: FIB BOM:

Transcription

1 Master Bill of Material List: FIB BOM: Reference Designator Short Description C, C2, C Capacitor C3 Capacitor C4 Capacitor C5 Capacitor C6, C9, C0, C2, C3, C4, C5, C6 Capacitor C7 Capacitor C8 Capacitor C7 Capacitor D, D9, D0 Diode 400V A D2, D3, D6, D7 Green LED D4 Red LED D5 Yellow LED D8 Amber LED J, J4 4pos header J2, J3 2pos header J5 2pin hdr Q, Q2, Q3, Q4 IGBT - 600V 90A Q5 Trans 40V Q6 IGBT - 660V 40A QC, QC2, QC3, QC4 Terminal Quickfit R Resistor /4W R2, R8 Resistor /4W R3, R4, R5, R6 Resistor /4W R7, R9, R0, R25 Resistor /4W R, R2 Resistor /4W R3 Resistor /4W R4 Resistor /4W R5, R7, R36 Resistor 3W R6 Resistor 3W R8, R9, R20, R32 Resistor /4W R2, R22 omitted Resistor /4W R23, R24 Resistor /4W R26, R27 Resistor /4W R28, R33, R37 Resistor /4W R35 omitted Resistor /4W T Feedback Transformer U Microcontroller U2 2V-5V U3 RS485 Transceiver U4 5V Shunt Regulator U5 2V-2V U6, U8 Optocoupler

2 U7, U9 Half Bridge Driver Z 24V Zener Diode Box Temp Sensor Heatsinks Thermal Pads box temp hs QC Female powerpole connectors safety connector power connector terminal blocks Fuse Fuse Holder HV-LV Divider PowerPole Housing - Panel Mount PowerPole - Panel Mount Retainer PowerPole Housing - Black PowerPole Housing - Red PowerPole Housing - Green PowerPole Contact USB connector RJ-45 Connector Terminal Blocks Terminal Blocks - End Plate Terminal Blocks - End Stop Terminal Blocks - Mounting Tags safety relay safety relay block 35mm DIN Rail Terminal Block - Ground FIB PCB Cores Winding for cores 5A Time Lag 3AG Fuseholder, 3AG RPI BOM (From 2009 LPRDS) # Qty 2 3 2

3 Ref # A AA RPI0 RPI0A RPI0B RPI02 RPI03 RPI03A RPI03B RPI04 RPI05 RPI05A

4 RPI05B RPI06 RPI06A RPI06B RPI07 RPI08 RPI08 M0 M02 3 M03 2 M04 8 M05 2 M06 M07 4' M07 2 DAQ BOM Part Desc. PIC - IC MCU FLASH 24KX6 40DIP TRANSDUCER CURRENT OPEN LOOP 20A IC SENSOR THERMAL 3.V TO-92-3 TXRX ISO BUS MBS RS485 6SOIC IC SOCKET STRAIGHT 40POS TIN IC HS CMOS DUAL OP AMP 8-DIP CONV DC/DC 0W SNGL 2V 5V PCB IC COMPARATOR QD C 4-DIP IGBT W/DIODE 600V 28A TO247AC DIODE ZENER 24V W 5% DO-4 Terminal Block mm x 4 Terminal Block - 0.6mm x 4 Terminal Block mm x 2 CAP 4700PF 50V CERAMIC X7R 0805 CAP 0UF 0V CERAMIC X5R 0805 CAP 47000PF 50V CERAMIC X7R 0805 CAP CER 6PF 00V 5% C0G 0603 RES 4.99M OHM METAL FILM.50W % RES 49.9K OHM /4W % METAL FILM RES.87K OHM /4W % METAL FILM RES 96K OHM /4W % METAL FILM RES 499 OHM /4W % METAL FILM RES 4.99K OHM /4W % METAL FILM RES.00K OHM /4W % METAL FILM RES 00K OHM /4W % METAL FILM RES 2 OHM /4W % METAL FILM Vendor Part No. PIC8F4525-I/P-ND ND MCP970A-E/TO-ND ND AE0008-ND OPA2350PA-ND ND LM290NFS-ND IRG4PC30KDPBF-ND N4749ADICT-ND A97986-ND A98086-ND A98075-ND ND ND ND ND PPCHF4.99MCT-ND 49.9KXBK-ND.87KXBK-ND 96KXBK-ND 499XBK-ND 4.99KXBK-ND.00KXBK-ND 00KXBK-ND 2XBK-ND

5 RES 93 OHM /4W % METAL FILM RES 562 OHM /4W % METAL FILM RES 750 OHM /4W % METAL FILM LED DOME 583NM YW DFF AXL LO CUR LED GREEN DIFFUSED ROUND LONG LED AMBER DIFFUSED ROUND PCB Board 93XBK-ND 562XBK-ND 750XBK-ND ND P375-ND P372-ND SC BOM # Qty BoardsBOM: BOM

6 Part name Total Connector Receptacle Housing $4.50 Connector Plug Housing $8.46 Clamp Kit $4.50 Connection Pin $0.90 Red Contact Housing $8.55 Black Contact Housing $9.60 Green Contact Housing $5.60 Contact $24.75 Ground Contact $8.30 Connector Receptacle $3.08 Connector Receptacle $3.54 Pins $8.6 Connector Plugs $4.02 Connector Plugs $3.76 Sockets $9.80 Connector Receptacle $6.95 Connector Receptacle $54.05 Cat 5E Cable $3.08 Cat 5E Cable $.54 Cat 5E Cable $4.74 USB to Jtag Converter $54.00 USB Cable $4.0 TOTAL $ Total Cost: $,76.08

7 Value 33uF 25V uf 50V 0uF 25V.00uF.uF 50V.5uF 50V.0uF 50V 00uF 450V Manufacturer Nichicon Panasonic - ECG Panasonic Vishay/BC Components Vishay/BC Components Kemet Vishay/BC Components Nichicon Fairchild Semiconductor Lumex Lumex Lumex Panasonic - SSG Tyco Electronics Tyco Electronics S.T. Microelectronics 2N2222A ON Semiconductor International Rectifier Keystone.87k 300ohm 0ohm 5k 200k k 7k 47k 3W Tyco Electronics 2.5k 3W Vishay Dale 750ohm 0k 0k 25k.5k 20ohm Triad Magnetics Microcontrollershop.com Lineage Power Intersil CUI Inc Lite-On Inc

8 International Rectifier Vishay Semiconductors Case Temperature Sensor Heatsink Various Aavid Thermalloy Bergquist Molex Connector Corporation Anderson Power Products Anderson Power Products Anderson Power Products Anderson Power Products Anderson Power Products Anderson Power Products Tyco Electronics Tyco Electronics L-Com Connectivity L-Com Connectivity Altech Altech Altech Altech Idec Idec Altech Altech Micrometals Littelfuse Littelfuse Vendor Part PIC8F4525-I/P-ND ND MCP970A-E/TO-ND Mfg Microchip LEM USA Inc Microchip Technology

9 ND AE0008-ND OPA2350PA-ND ND LM290NFS-ND IRG4PC30KDPBF-ND PLVA650A-ND N4749ADICT-ND A97986-ND A98086-ND A98075-ND ND ND ND ND PPCHF4.99MCT-ND 3-750KFRCT-ND 49.9KXBK-ND.87KXBK-ND 96KXBK-ND 499XBK-ND 4.99KXBK-ND.00KXBK-ND 00KXBK-ND 2XBK-ND 93XBK-ND 562XBK-ND 750XBK-ND ND P375-ND P372-ND NVE Corp Assmann Electronics Inc Texas Instruments TDK-LAMBDA Fairchild Semi International Rectifier Diodes Inc Diodes Inc Tyco Tyco Tyco Kemet Taiyo Yuden Kemet Murata Vishay Avago Panasonic Panasonic RTL RTL CB038- DCM-5 W20AB Electromate Electromate Altech CooperBussman Bender Crydom Crydom RCMA420-D- Bender IDEC

10 IDEC IDEC IDEC Lafayette 5-84 Dialight 5-90 Dialight S-224 EP2.5/4UN Altech CGT4N Altech CTS4U-N/BG Altech 58K7478 Littelfuse 2520/M Altech 90F2840 Thomas & Betts SLU25 PENN-UNION Manufacturer Part No Supplier PIC8F4525-I/P Mouser HXS 20-NP MCP970A IL3285E A40-LC-TT-R OPA2350 Mouser CC0-205SF-E LM290N Mouser IRG4PC30KDPBF N4749A-T Mouser C0805C472K5RACTU Mouser LMK22BJ06KG-T C0805C473K5RACTU GRM885C2A60JA0D HVR FR500 MFR-25FBF-49K9 MFR-25FBF-K87 MFR-25FBF-96K MFR-25FBF-499R MFR-25FBF-4K99 MFR-25FBF-K00 MFR-25FBF-00K MFR-25FBF-2R

11 MFR-25FBF-93R MFR-25FBF-562R MFR-25FBF-750R HLMP-709 LN3GPH LN4YPH Jameco PCB4.com Description Vendor DAQ 480VDC Solid State Relay MPJA Relay Heat Sink Newark DIN mounting rail Allied Terminal Blocks Mouser Terminal Blocks - End Stop Allied Terminal Blocks - End Plate Mouser Terminal Block - 3Pos Jumper Mouser PowerPole Housing - Panel Mount Allied PowerPole - Panel Mount Retainer Allied PowerPole Housing - Black Allied PowerPole Housing - Red Allied PowerPole Housing - Green Allied PowerPole Contact Allied Safety connector DigiKey RJ-45 Connector Allied Power connector DigiKey Res 0 Ohm % 50W Alum Housed WW DigiKey Temp Sensor safety N/A LCD Temp Sensor & Probe MPJA LCD display MPJA LED Kit MPJA Clear Polycarbonate Sheet, /8" Thick, 24"x24" McMaster-Carr Cat 5e cable, yellow Allied 2 gauge wire N/A 8 gauge wire N/A 26 guage N/A 9" Rack Mount, 32.5mmx300mm Jameco 4" Handle Mouser Mounting floor on the box

12 # of Items Manufacturer 3 Anderson Power 6 Anderson Power 6 " 3 " 9 " 0 " 0 " 25 " 0 " 6 Tyco/AMP 6 Tyco/AMP 70 Tyco/AMP 6 Tyco/AMP 8 Tyco/AMP 70 Tyco/AMP LCOM 5 LCOM 2 Emerson Emerson Emerson Olimex 2 Emerson

13 Man. Part Number Total Price Vendor UVRE330MDDTD $0.09 Mouser ECE-AHKA00 $0.4 ECE-AEKA00 $0.09 Mouser A02K5X7RH5TAA $0.08 A04K5X7RF5TAA $0.64 C330C55M5U5TA $0.48 Allied Electronic A03K5X7RF5TAA $0.07 UPW2W0MRD $3.85 N4004 $0.8 SSL-LX3044GD $0.40 Allied Electronic SSL-LX3044SRD $0.6 Allied Electronic SSL-LX3044YD $0.2 Allied Electronic LN4YPH $ $ $.40 $0.00 STGW45NC60WD $8.80 P2N2222AG $0.53 IRG4PC30KD $ $.0 CFR-25JB-K8 $0.06 CFR-25JB-300R $0.2 CFR-25JB-0R $0.24 CFR-25JB-5K $0.24 CFR-25JB-200K $0.2 CFR-25JB-K0 $0.06 CFR-25JB-6K8 $0.06 ROX3SJ47K $0.98 Allied Electronic CW02B2K500JE2 $0.6 Allied Electronic CFR-25JB-750R $0.26 CFR-25JB-0K $0.3 CFR-25JB-0K $0.3 CFR-25JB-24K $0.2 CFR-25JB-K5 $0.9 CFR-25JB-20R $0.06 F24-00 $6.74 Allied Electronic AVR-H28 $36.95 Microcontrollershop.com AXA003A0XZ $7.58 ISL8483EIP $2.2 Mouser LM $0.00 VAWQ2-Q24-S2 $4.04 6N35 $2.48

14 IRS2PBF N4749A-TR GPD-032 ET3/30B-R B06000 SP $5.94 $0.04 Mouser $0.00 $0.00 $59.95 Jameco $3.95 MPJA $32.52 Allied Electronic $.40 $ $3.36 $0.00 $ G $.53 Allied Electronic 0G9 $0.3 Allied Electronic 327G6FP $0.50 Allied Electronic 327FP $0.72 Allied Electronic 327G5FP $0.97 Allied Electronic 845G $3.27 Allied Electronic $ $.06 DigiKey $2.23 DigiKey ECF504-BAS $6.95 Allied Electronic ECF504-SC5E $2.62 Allied Electronic CTS4U-N $5.20 Mouser EP2.5/4UN $0.40 Mouser CA702 $2.08 Allied Electronic MT6 $2.75 Allied Electronic RJ2S-C-D2 $5.49 Allied Electronic SJ2S-05B $6.20 Allied Electronic 2520/M $4.0 Allied Electronic CGT4N $6.63 Allied Electronic $33.00 Advanced Circuits $0.00 T250-8/90 $26.45 Lodestone Pacific $80.00 Albarell Electric Inc HXP $.58 Allied Electronic H $3.98 Jameco Total $ Mfg part# Description Unit Price PIC8F4525-I/P PIC - IC MCU FLASH 24KX6 40DIP $8.90 HXS 20-NP TRANSDUCER CURRENT OPEN LOOP 20A $4.00 MCP970A IC SENSOR THERMAL 3.V TO-92-3 $0.43

15 IL3285E TXRX ISO BUS MBS RS485 6SOIC $6.40 A40-LC-TT-R IC SOCKET STRAIGHT 40POS TIN $.22 OPA2350 IC HS CMOS DUAL OP AMP 8-DIP $3.3 CC0-205SF-E CONV DC/DC 0W SNGL 2V 5V PCB $26.00 LM290N IC COMPARATOR QD C 4-DIP $0.45 IRG4PC30KDPBF IGBT W/DIODE 600V 28A TO247AC $5.34 PLVA650A DIODE ZENER 5V 250mW 5% SOT-23 $0.46 N4749A-T DIODE ZENER 24V W 5% DO-4 $ Terminal Block mm x 4 $ Terminal Block - 0.6mm x 4 $ Terminal Block mm x 2 $3.65 C0805C472K5RACTU CAP 4700PF 50V CERAMIC X7R 0805 $0.04 LMK22BJ06KG-T CAP 0UF 0V CERAMIC X5R 0805 $0.30 C0805C473K5RACTU CAP 47000PF 50V CERAMIC X7R 0805 $0.06 GRM885C2A60JA0D CAP CER 6PF 00V 5% C0G 0603 $0.06 HVR FR500 RES 4.99M OHM METAL FILM.50W % $0.80 RC206FR-07750KL RES 750K OKM /4W % 206 SMD $0. MFR-25FBF-49K9 RES 49.9K OHM /4W % METAL FILM $0. MFR-25FBF-K87 RES.87K OHM /4W % METAL FILM $0. MFR-25FBF-96K RES 96K OHM /4W % METAL FILM $0. MFR-25FBF-499R RES 499 OHM /4W % METAL FILM $0. MFR-25FBF-4K99 RES 4.99K OHM /4W % METAL FILM $0. MFR-25FBF-K00 RES.00K OHM /4W % METAL FILM $0. MFR-25FBF-00K RES 00K OHM /4W % METAL FILM $0. MFR-25FBF-2R RES 2 OHM /4W % METAL FILM $0. MFR-25FBF-93R RES 93 OHM /4W % METAL FILM $0. MFR-25FBF-562R RES 562 OHM /4W % METAL FILM $0. MFR-25FBF-750R RES 750 OHM /4W % METAL FILM $0. HLMP-709 LED DOME 583NM YW DFF AXL LO CUR $0.67 LN3GPH LED GREEN DIFFUSED ROUND LONG $0.2 LN4YPH LED AMBER DIFFUSED ROUND $0.25 TOTAL RTL AE Enclosure $6.2 RTL AE Thumb Turn Handle w/ Key Lock $7.42 Fuse CB038- Fuse Block 5.22 DCM-5 Fuses 5.2 W20AB Current Transformer $ Safety Relay SSC V Solid State Relay $5.8 HE-54 Heat Sink 3.54 RCMA420-D- Ground Fault Monitor $ Safety System RJ2S-C-D2 Ice Cube Relay 5.49

16 SJ2S-05B Relay Base 6.2 Manual Switches HWB-M2F-R Extended Red Pushbutton 5.2 HWB-MF0-G Flush Green Pushbutton 0.04 RPI Board F 6V Pilot Light (Grn) $ F 6V Pilot Light (Yel) $3.08 Misc. High Voltage Warning Sticker $8.95 EP2.5/4UN End Section 0.5 CGT4N Terminal Block.77 CTS4U-N/BG Terminal Block 0.36 V300LA40AP MOV /M 35 mm Aluminum DIN Rail 2.5 EFC050 Flexible Conduit.22 /ft SLU25 Ground Lug.28 TOTAL Unit Cost Qty. Min Qty $5.60 $4.00 $ $4. $.03 $3.54 $26.66 $0.36 $4.75 $0.36 $ $ $ $

17 $ $33.00 Total: Vendor Part Mfg Mfg part# N/A N/A N/A SDP4040D Gold Control Tech SDP4040D 93K758 Crydom HE Altech 2520/M 845-CTS4U-N Altech CTS4U-N Altech CA EP2.5/4UN Altech EP2.5/4UN 845-CA722/3 Altech CA722/ Anderson Power Products 470G Anderson Power Products 0G Anderson Power Products 327G6FP Anderson Power Products 327FP Anderson Power Products 327G5FP Anderson Power Products 845G A4283-ND Tyco Electronics L-Com Connectivity ECF504-SC5E A4283-ND Tyco Electronics RHRD-0-ND Vishay/Dale RH0500R00FE02 N/A N/A N/A 6370 ME N/A N/A 677 ME Colluck PM28e 633 OP 8574K Emerson Network Power N/A N/A N/A N/A N/A N/A N/A N/A N/A Various GPD-032 ET3/30B-R 563-H-9-B Bud Industries H-9-B

18 Supplier Part # Supplier Cost Allied Electronics 470G $.50 Allied Electronics 460G $.4 Allied Electronics 5G $0.75 Allied Electronics 0G9 $0.30 Allied Electronics 327FP $0.95 Allied Electronics 327G6FP $0.96 Newark 845G $.56 Allied Electronics 269G-LPBK $0.99 Newark 830G-LPBK $0.83 Digikey $2.8 Digikey $0.59 Digikey $0.2 Digikey $0.67 Digikey $0.47 Digikey $0.4 Allied Electronics ECF504-BAS $6.95 Allied Electronics ECF504-SC5E $0.8 Allied Electronics $.54 Allied Electronics $.54 Allied Electronics NPC-035 $4.74 MicroController Pros Corpora AVR-USB-JTAG $54.00 Allied Electronics $2.05

19 Vender Part Number Vendor Price 647-UVRE330MDDTD $0.03 P824-ND $ ECE-AEKA00 $0.09 6PHCT-ND $ PHCT-ND $ $ PHCT-ND $ ND $3.85 N4004FSCT-ND $ $ $ $0.2 P372-ND $0.22 A97986-ND $0.94 A97984-ND $ ND $4.70 P2N2222AGOS-ND $0.53 IRG4PC30KDPBF-ND $ K-ND $0..8KQBK-ND $ QBK-ND $0.06 0QBK-ND $ KQBK-ND $ KQBK-ND $0.06.0KQBK-ND $ KQBK-ND $ $ $ QBK-ND $0.06 0KQBK-ND $0.06 0KQBK-ND $ KQBK-ND $0.06.5KQBK-ND $ QBK-ND $ $6.74 AVR-H28 $ AXA003A0XZ $ ISL8483EIP $ ND $ ND $.24

20 IRS2PBF-ND $ N4749A $ $ ME $ $32.52 BER08-ND $0.28 WM824-ND $ $ $ $ $ $ $.09 A4283-ND $0.53 A32536-ND $ $ $ CTS4U-N $ EP2.5/4UN $ $ $ $ $ $ $2.2 $33.00 T250-8/90 $3.22 $ $ $.99 Total Price Vendor $8.90 $4.00 $0.86

21 $6.40 $.22 $3.3 $26.00 $0.45 $5.34 $0.46 $0.4 $.76 $2.30 $7.30 $0.04 $.9 $.0 $0.9 $.60 $0. $0.2 $0. $0.2 $0. $0. $0. $0. $0. $0.32 $0.2 $0.42 $2.68 $0.2 $0.25 $88.09 $6.2 Stokes Electric $7.42 Stokes Electric $5.22 Seagate Control Systems $5.2 Steven Engineering $ Bender $5.8 Allied Electronics $3.54 Allied Electronics $ Bender $5.49 Allied Electronics

22 $6.20 Allied Electronics $5.2 Allied Electronics $0.04 Allied Electronics $3.08 Allied Electronics $3.08 Allied Electronics $8.95 MySafetySign.com $0.45 Seagate Control Systems $3.54 Seagate Control Systems $6.48 Seagate Control Systems $.00 Newark Electronics $2.50 Seagate Control Systems $4.88 Newark Electronics $2.56 ElecDirect $,32.06 (Not purchased by 200 LPRDS Team) Total Cost 2nd Supplier $ 5.60 DigiKey $ 4.00 $ 0.68 Mouser $ 4. $.03 $ 3.54 DigiKey $ $ 0.36 $ 4.75 $ 0.36 $.88 Mouser $ 2.50 Mouser $ 7.80 $ 0.05 DigiKey $ 2.75 $.06 Mouser $ 0.64 $ 3.99 $ 0.53 $ 0.53 $ 0.53 $ 0.53 $ 0.53 $ 0.53 $ 0.49 $ 0.53

23 $ 0.53 $ 0.53 $ 0.53 $.80 DigiKey $ 2.5 $ 2.24 $ $ Unit Price Total Price $6.95 $33.90 $8.29 $36.58 $4.0 $4.0 $0.65 $0.40 $0.20 $0.40 $0.37 $0.74 $0.56 $.68 $.53 $4.59 $0.3 $0.93 $0.50 $.50 $0.72 $2.6 $0.97 $2.9 $.09 $3.27 $0.53 $.06 $0.8 $2.62 $0.53 $0.53 $0.00 $0.00 $3.95 $3.95 $8.95 $35.80 $9.95 $9.95 $9.4 $9.4 $.54 $.54 $0.00 $0.00 $0.00 $59.95 $59.95 $6.40 $2.80 $0.00 Total: $ $0.00

24 Supplier 2 Part # Supplier 2 A32536-ND A4283-ND A4303-ND A4288-ND A4282-ND A4302-ND

25 Quantity

26

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29 Comments Taken from last year's project Taken from last year's project, and they didn't document what it was Taken from ECE Dept. Taken from ECE Dept. Taken from ECE Dept.

30 Cost 2 Other Details 4-Pin Receptacl e Housing 4-Pin Plug Housing 6-Pin 4-Pin 6-Pin 4-Pin USB b to a jack RJ45 pass thru yellow - 3 ft. gray - 3 ft. red - 5 ft. ocontroller shop.com/ product_in fo.php?pro ducts_id= 938 usb b to a 3 ft.