BELCO PIPE RESTORATION

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1 superior PIPE RESTORATION SOLUTIONS

2 BELCO PIPE RESTORATION Proven, state-of-the-art technology that saves money, time and inconvenience. Replacing pipes is expensive and time consuming. It disrupts businesses, road and air travel, communities, and at times entire municipalities. Metal piping systems actually begin to erode and deteriorate the day they are installed. Since the 1970s, chemicals have been added to drinking water, causing pipe failure in above ground and below ground piping systems after as little as 5 to 10 years. BELCO is the leading pipe restoration company in the NY Tri-State area, offering pipe restoration solutions that are far superior to traditional pipe replacement. We have developed a high-tech epoxy application that has revolutionized the way water, HVAC, waste lines, gas and sewer pipe systems are restored. We are experts in underground and building systems pipe restoration services, PIP/ Structural lining, and spray systems for extremely small pipes. Our state-of-the-art, green building restoration technologies restore pipes from one half inch to 60 inches in diameter and up to 700 feet at a time. Our solutions are extremely efficient, saving time, money, and the aggravation associated with traditional pipe replacement. BELCO is the prudent choice for developers, co-ops boards, engineers and key decision makers. Not only do our solutions help lower costs and safeguard buildings, they save time and significantly reduce or eliminate work stoppage, stressful tenant relations, and relocation.

3 BELCO / WHY BELCO PIPE RESTORATION BELCO PIPE RESTORATION SOLUTIONS / Robotic spray application belco pipe restoration / IMPORTANT BENEFITS 1. Cost Effective: Replacing pipes is 50% to 75% more expensive than lining them. Lining is a non-invasive process. There is no destruction to buildings or landscape. Reconstruction costs for repiping can be 60% of direct pipe repair costs and epoxy WHO BELCO PIPE RESTORATION IS FOR: High and Low Rise Buildings Office Complexes and Office Towers TIME-PROVEN TECHNOLOGY / UNDERGROUND PIPE RESTORATION With our model 459 Robotic Spray Application system, BELCO offers the most advanced epoxy pipe lining system available anywhere. This technology has been successfully used for hundreds of underground water mains worldwide. BELCO Robotic Spray Application restores: Potable and Non-potable Water Systems lining eliminates the need for reconstruction. Over time, up to 75% of the original flow capacity can be lost as result of corrosion leading to much higher energy bills. Restoring those pipes reduces energy costs. 2. Safe And Durable: Our epoxy spray systems provide a safe and protective barrier between the pipe and the water, which prevents harmful elements from leaching into the water supply. We use a chemical resistant, non-toxic epoxy lining which has (NSF/ ANSI-61) certification that is approved for drinking water. Testing engineers estimate the life expectancy of the epoxy is roughly 50 years. 3. Minimal Downtime: In all cases, epoxy lining takes a fraction of the time of traditional repiping methods. 4. Minimal Disruption and No Occupant Displacement: Belco s pipe restoration process is quick, quiet, noninvasive, and rarely requires displacement of a building s occupants. When needed, temporary bypass water systems are quickly installed to provide uninterrupted water service so that occupants, businesses, and clientele may continue business as usual. Condominiums and Co-ops Hospitals Universities and Schools Municipalities Gated and Assisted Living Communities Airports Vertical and Horizontal Potable and sanitary water systems Fire Suppression/Sprinkler Systems Underground Sanitation Systems HVAC & more SAFEGUARD YOUR This superior epoxy application process can reline pipes from 2 inches to 60 inches and can go up to 700 linear feet in one pass. This allows for water mains to be restored without ripping up streets. The system is capable of applying multiple products and can be used for fuel lines under airport tarmacs. REVOLUTIONARY APPLICATION / BUILDING SYSTEMS PIPE RESTORATION Belco has revolutionized pipe restoration and has elevated industry standards with the introduction of our proprietary model 302 Robotic Spray Application system designed for horizontal and vertical pipes. Now any pipe in high rise and low rise buildings can be relined with the same absolute precision as our Robotic Spray Application for underground pipes. This highly specialized technology, developed by the BELCO team of engineers, has never been available until now. No other company offers you the expertise and technology our team brings to each job, nor do they deliver the high level results. Our computerized system will calibrate and apply varying thicknesses of epoxy in the same Vertical and Horizontal Sanitary Water Systems Fire Suppression/Sprinkler Systems HVAC Systems Gas Lines We restore pipes made of: Cast Iron Black Iron Steel Copper Brass Galvanized 5. Versatility: Epoxy lining can be applied in any metal pipe in any building, structure, or environment, above or below ground. This approach is used in the piping systems of hotels, high-rise condominiums, hospitals, restaurants, airports, schools, museums, U.S. Navy ships and commercial and industrial businesses. Our solution is available for INSURANCE POLICY When pipes burst, when pipes need replacing, when sanitary systems are compromised and problems arise, insurance pipe and can adjust to accommodate fittings. The end result is a uniform, perfectly smooth lining that improves and increases efficiency and prevents costly leaks, all without disturbing encapsulated building columns and ceilings. Pipes can be lined up to 500 feet at a time. Ductile Iron Cement potable water pipes as well as hot water recirculation systems, fire sprinkler and fire policies can be dramatically increased, suppression systems, chiller lines and HVAC systems. or even cancelled. By choosing BELCO to seamlessly repair and restore the critically important pipes in buildings, municipalities, hospitals, offices, and entire communities, smart developers and owners safeguard their insurance policies and their relationships with their tenants. An ounce of prevention is Close up of a six-inch pipe, severly corroded, tuburculated and influenced by MIC The same six-inch pipe, post abrasive media cleaning with a conical spray head to a near white metal finish Restored six-inch pipe, leak tested, with a NFS 61, UL certified epoxy lining truly worth a ton of cure. There s a better way. Replacing pipes creates as many problems as it solves: costly building reconstruction, tenant relocation traffic disruption and more. BELCO s time and money saving pipe restoration solutions are superior.

4 BELCO PIPE RESTORATION SOLUTIONS / Robotic spray application ROBOTIC SPRAY APPLICATION / PROCESS Step 1: Pipe System Diagnosis The internal plumbing system is mapped and we develop a plan to minimize disruption. Access is granted at the top and bottom of vertical systems and in two places for horizontal systems. Next our computerized pipe snake video inspects pipes and digitally records findings. The recordings are reviewed with property management before we begin the restoration process. Step 2: Preparation and Cleaning BELCO installs vacuum hoses at the bottom of risers. Pipes are dried with heated, compressed air. A safe cleaning method is determined based on the amount of corrosion present. All tuberculation is removed using a conical media application head on entire length of pipe. This is required to bring the carbon steel to NACE number 2 near white metal standard of clean for superior adhesion. Step 3: Epoxy Lining Before applying epoxy, the internal pipe surface is heated to the optimal temperature. We apply proprietary plural epoxy with a pressurized and heated umbilical cord system. Precise millimeter applications are taken at various thicknesses as each job requires, with basic standard set at 3 millimeters. Our epoxy is NSFA 61 potable water certified and withstands thermal limits from F. After the pipe is lined with epoxy, heatdried air is applied and ensures prompt curing time. Step 4: Testing The pipes are video inspected. Then the system is closed and pressure tested with compressed air. If diligence proves pipe sections that are beyond restoration thresholds, our emergency repair team, staffed by skilled union labor, has a fully equipped mobile repair shop. Epoxy Lining as an Eco-Trend When you repair, rather than replace anything, there is significantly less waste. BELCO s epoxy linings are eco-friendly solutions that create no waste for landfills or for recycling and generate no carbon emissions during manufacturing. Lining prevents toxic heavy metals from leaching into drinking water and prevents leaks and breaks in pipe systems that contribute to water pollution and cause billions of dollars annually in water damage. Builders, co-op boards, and eco-minded developers and owners are increasingly more green oriented. As environmental awareness continues to rise, responsible decision-makers are choosing green options whenever possible. ROBOTIC SPRAY APPLICATION / EQUIPMENT BELCO epoxy and polyurethane Robotic Spray Application a rig featuring 700-foot long umbilical cord. Primary usage is the restoration of underground water mains. It can also be used for other applications such as jet fuel lines under airport runways. BELCO building systems plural epoxy application system, features a heated, computerized mixing station with a 500 foot long umbilical cord. LEFT: BELCO s conical spray head applying a precision epoxy coating inside of a clear PVC pipe. LEFT: Our pipe heating system dries up to 700 feet at a time for cleaning and quick curing time. right: Our services restore pipes efficiently and promptly with minimal downtime to your operations. right: View of our conical spray head used with our underground robotic spray application machine.

5 BELCO PIPE RESTORATION SOLUTIONS / PIPE IN PLACE BELCO PIPE RESTORATION SOLUTIONS / SMALL PIPE EPOXY APPLICATION REPAIR WITHOUT DISRUPTION / UNDERGROUND PIPE RESTORATION WHERE IT S USED: THE OPTIMAL SOLUTION / SMALL PIPE EPOXY APPLICATION WHERE IT S USED BELCO s patented Pipe in Place technology (also known as PIP, Cured in Place or Pull in Place) allows underground pipes to be restored without expensive and disruptive excavation. Storm Lines Rain and Roof Leaders BELCO s forced air epoxy pipe lining technology is the most effective restoration solution for pipes 2 inches or smaller. Our method of application completely coats the inside of any piping system, correcting problems and preventing future leaks while protecting Potable Water Distribution Mains Industrial Pressure Applications Pipes from 1 inch to over 6 feet in diameter are rehabilitated with an epoxy lining that Drain and Sewer Lines you from lead and other contaminates leached from piping into drinking water. Compressed Air Systems is cured in place to form a seal inside the pipe. This lining method provides the ability to line multiple 45 and 90 angles, as well as the option of lining specific sections of pipe without lining the entire length. Pipe in Place has saved billions of dollars worldwide. It is trenchless, fast, effective, and long-lasting. No traffic disruptions and risk, no open trenches, and minimal discomfort for communities and businesses. THE PROCESS Vertical and Vent Stacks Whether it s being applied to a fire suppression system, HVAC system or a waterline, the unique characteristics of our epoxy make it possible to line longer lengths of pipe through elbows, tees and unusual system constructs. And of course, there is never the disruption or cost associated with traditional pipe replacement. THE PROCESS Step 1: Pipe System Diagnosis and Cleaning The piping system is inspected for integrity and spot repairs are made as required. Process Pipes Hydronic Systems (Air and Water) Heating and Cooling Lines Fire Suppression Sprinkler Systems Natural Gas and Petroleum Product Lines Step 1: Pipe System Diagnosis and Cleaning First we map the internal plumbing system and camera-inspect drain and sewer lines. A plan is implemented to minimize disruption and afford the most efficient timeline for work completion. The piping system is inspected for integrity and spot repairs are made to excessively worn joints and fittings. Temporary bypass water piping is installed if needed. The system is drained and airdried. After testing for leaks, the pipes are dried with heated, compressed air. A safe abrading agent is blown through the pipes removing rust and corrosion. Compressed air is applied once again to remove fine particles. Step 2: Epoxy Lining Electrical Conduit Collection, Hold and Transfer (CHT) Systems In Maritime Vessels We restore pipes made of: Step 2: Structural Installation Our patented trenchless lining system involves double-entry access to pull an epoxysaturated felt liner with an internal bladder inside host pipe. The bladder is inflated for curing in place and is later removed, leaving a smooth, jointless new pipe inside the Optimal internal pipe surface temperature is created prior to epoxy coating. Conditioned air is then introduced into the pipe to uniformly distribute the epoxy coating throughout the pipe segment. Following the coating application, continuous controlled air flows through the piping to facilitate epoxy curing. Metal Iron Steel host pipe. Step 3: System Reassembly and Final Inspection The liner is trimmed, and re-fitted to connect the lined service to the system. A final leak test and camera inspection confirm structural integrity. Volume and flow tests Step 3: System Reassembly and Final Inspection After the epoxy coating cures, valves and couplings are refitted. A final leak test and inspection confirms lining integrity. Water quality, volume, and flow tests confirm system functionality. Plastic Concrete Fiberglass confirm system functionality. LEFT: Mandated fluoride water treatment destroys copper pipes from the inside out. Our service abates this issue. LEFT: Multiple sweeps, bends and pipe sizes can all be restored with our application methods. RIGHT: Repair without disruption. With BELCO S technology underground pipes can be restored without expensive and disruptive excavation. RIGHT: With minimal downtime, we efficiently restore HVAC distribution systems.

6 ABOUT BELCO Proven solutions. Exemplary service. Guaranteed. BELCO Pipe Restoration is committed to excellence. Every job we complete comes with a ten-year warranty. We re innovators. Our proprietary robotic spray application has revolutionized the industry. We re problem solvers. We maximize efficiencies and minimize disruption and inconvenience. We re dedicated to saving our clients time and money. At BELCO, every member of our team is a consumate professional who holds himself to the highest standards for quality and service. Team Members: General Manager: Jeff Sausele, a Local 1 Plumber, supervises and manages the day to day operations of multi-million dollar projects. With 20 years of hands on experience, Jeff s plumbing expertise makes him proficient at trouble shooting any on-site issues should they arise. His demand for efficiency stems from his ability to orchestrate his production team, placing personnel and equipment safety as priority number one. Jeff s success as General Manager is facilitated not only by meeting stringent project deadlines; but by staying within budget. Operations Manager: Mark Boylan has 25 years experience as a Director of Property and Construction Management for multiple high-rise office buildings. His experience and his HVAC engineer s license make him the perfect liaison with your managerial and engineering staff for all phases of the project from inception to completion. Field Supervisor: Jeff Tait has been in the construction service industry for over 10 years, servicing multi-million dollar projects. His expertise is providing impeccable service and manpower supervision ensuring worry free project operations. Design Engineer: John Kruse designed and built our application systems. With over 10 years in the pipe lining design and service industries, he supervises our epoxy application methods and materials. CoverCat Inc. CoverCat Spray Systems Limited was established in Middlesbrough, UK in 1984 and is the manufacturer of a range of standard and custom built coating application systems; providing specialist spray equipment and Internal Pipe Coating Equipment both from their UK and USA based operations through Belco Pipe Restoration. CoverCat Pipeline Engineering, Ltd. was established in 2001 to provide a full range of pipeline renovation equipment for the Water, Petrochemical, commercial and Industrial sectors, providing coating contractors with spray systems for both internal and external applications. CoverCat Pipeline Engineering is staffed by an experienced and resourceful team with the capacity to offer cost effective and innovative solutions. CoverCat Inc. was established in 1999 to meet the growing demand for Plural Component Spray and Pipelining equipment in North America. CoverCat continues to expand its business activities in the U.S.A by introducing further technical resources and offering the CoverCat Pipeline Engineering range of equipment and services. In-situ spray lining of all pipelines is a specialist market and CoverCat is able to offer a comprehensive partnership and support package including materials, equipment and technical support. This represents a cost effective durable renovation technique to improve the quality of service pipelines. The CoverCat range of standard systems are available through Belco Inc. CoverCat is experienced in producing special or unique systems designed and manufactured in house for individual customer requirements. We have always recognized the need to beat the forefront of spray technology and continue to invest in research and development to create innovative solutions to meet our clients needs around the world. Application and Partnerships Research and Development Design Manufacture Installation Conversion Refurbishment Testing Training Support On Site Service Hire/ Rental/ Lease Call BELCO for a free consultation and learn more about how our superior pipe restoration solutions will save you time and money /

7 BELCO PIPE RESTORATION 40 Austin Blvd. 2nd Floor / Commack, NY / BelcoPipe.com

Superior Pipe Restoration Solutions. Proven, state-of-the-art technology that saves money, time and inconvenience. belcopipe.com

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