WHOLESALE HARDWOOD INTERIORS SOLID WOOD DOORS

Transcription

1 WHOLESALE HARDWOOD INTERIORS SOLID WOOD DOORS

2

3 TABLE OF CONTENTS Contents Page WHI Stock Door...3 Custom Doors Introduction...4 Custom Panel Doors...5 Custom Arch Top Doors...8 Custom Lited Doors...10 Panel & Rail Options...14 Jambs & Accessories...16 Arches & Arched Jambs...18 Transoms...19 Thresholds...20 Hardware...21 Door Information...24 Warranty Information...26 Additional WHI Products...28 w w w. w h o l e s a l e h a r d w o o d i n t. c o m 1

4 COMMITMENT TO EXCELLENCE Since our inception in 1985, it has been our main objective to strive for quality and excellence in all aspects of our business model. This commitment has generated a confident assurance with our customers that WHI is focused on the success of their business. When it comes to our stock and custom hardwood doors, our philosophy on quality and excellence is paramount. Attention to detail and experienced craftsmanship is an absolute vital characteristic in the design and manufacturing of solid wood doors. From the species of wood selected, to a final quality inspection of each individual door, our commitment to the customer will remain the essential ingredient to our manufacturing process. If you are looking for a partnership in quality and excellence, WHI is committed and prepared to provide the design solutions needed to separate you from the rest. CUSTOMERS JUST LIKE YOU ARE SAYING: Our customers have high expectations for us as a custom home builder and WHI helps us meet these expectations in quality, service and product knowledge. -Mark Flick The Ernst Group, LLC. Since starting our relationship with WHI in 1996, we have enjoyed outstanding customer service and product quality. I don t know how your service could get any better without manufacturing it on the jobsite. -Mike Booth Classic Structure Associates The relationship is the most important value-added service Wholesale Hardwood Interiors brings to our team. WHI knows what we need and want in building a quality home for our customers. Thank you for consistently going above and beyond to help us create winning interior solutions. -Bill Powell William Powell Company WHI provides more than just off the counter me-too products that everyone has available. If I can dream it, WHI will create it. There hasn t been any custom request that WHI couldn t produce. WHI continues to meet the unique requirements of my company and that s why I will continue to use them for my interior needs. -Wooster Bryan Bryan & Myers, LCC. It is an important aspect within my company that a seamless process take place with all trades on the jobsite. Since 1986, WHI has provided seamless service, outstanding product quality and expert design consultation. You know what I want and you deliver. -Bill Frasch Frawood Custom Homes 2 Phone

5 STOCK DOORS WHI 6-PANEL STOCK DOOR Solid wood construction no veneers or artificial materials. Panels are available in 3 /4 or 1 1 /4 thickness. Doors are 1 3 /8 thick by 6 8 tall, stocking all standard widths up to bi-fold units are available using the same construction methods. All doors are doweled and edge-glued for lasting strength and improved stability. Every effort is made to provide a pleasing color match to all edge-glued parts. To allow for normal expansion and contraction of panels, flexible surgical tubing is placed around panels. To help with the hanging process, doors are beveled on both edges. Each door is inspected and touched up, as needed, to limit the amount of prep work when finishing. 6 PANEL w w w. w h o l e s a l e h a r d w o o d i n t. c o m 3

6 CUSTOM PANEL DOORS WHI Custom Doors In today s building industry, it is important to create unique designs that will provide the competitive edge to charm your customers with quality and style. With WHI s Custom Doors, it is now possible to turn your dreams into reality. Many times a unique design concept comes to mind or a beautiful picture is seen, displaying the perfect door that will make your house a home. We have the capabilities to take your dreams, design concepts and sketches and apply them to a CAD drawing so you can truly visualize your dream and make it a reality. Whether you want a stain or paint grade door, WHI can manufacture a Solid Hardwood Door to meet your specific interior needs with a quality that can t be beat. If you would like design suggestions, please review the following pages of custom door designs that WHI can create for you. If you can dream it, we can create it! 4 Phone

7 CUSTOM PANEL DOORS 1 Panel C 130C 2 Panel C 211C 212C 232C 214C 3 Panel w w w. w h o l e s a l e h a r d w o o d i n t. c o m 5

8 CUSTOM PANEL DOORS 3 Panel (cont.) 310C 330C 311C 312C 313C 333C 316C 336C 4 Panel C 430C 414C 5 Panel Phone C 530C 512C

9 CUSTOM PANEL DOORS 6 Panel C 611C 615C 7 Panel Panel C 9 Panel C w w w. w h o l e s a l e h a r d w o o d i n t. c o m 7

10 ARCH TOP PANEL DOORS 1 PANEL C 2 PANEL C 251C 252C 254C 3 PANEL C 351C 352C 353C 356C 4 PANEL C 454C 8 Phone

11 ARCH TOP PANEL DOORS 5 PANEL C 552C 6 PANEL C 651C 655C 8 PANEL C 9 PANEL C w w w. w h o l e s a l e h a r d w o o d i n t. c o m 9

12 LITED DOORS 1 LITE L100 L110 L150 L130 L102 L112 L152 L132 L103 L104 L105 L106 L110C L150C L130C L112C L152C L132C L113C L153C L133C L114C L154C L134C L115C L155C L135C 1 0 Phone

13 LITED DOORS LITE L200 L201 WHI offers either a standard 1 /2 or 1 3 /8 muntin design with all of our lited doors. 3 LITE L300 L310 L350 L330 L301 L311 L351 L331 L310C L350C L330C L311C L351C L331C 4 LITE L400 L410 L450 L430 L401 L411 L451 L431 w w w. w h o l e s a l e h a r d w o o d i n t. c o m 1 1

14 LITED DOORS 4 LITE (cont.) L402 L403 L404 L405 L406 L410C L450C L430C L411C L431C L451C 5 LITE L500 L510 L550 L530 L501 L511 L531 L510C L550C L530C L511C L551C L531C 1 2 Phone

15 LITED DOORS 6 LITE L600 L650 L601 L602 L603 L610C L650C L630C 8 LITE L800 L801 L LITE L LITE L1200 w w w. w h o l e s a l e h a r d w o o d i n t. c o m 1 3

16 PANEL & RAIL OPTIONS RAILS PANELS A B C D VARIES PLYWOOD 5 PLYWOOD E VARIES 1 4 L CLEAR TEMPERED GLASS Drawings are not to scale 1 4 Phone

17 PANEL & RAIL OPTIONS V-GROOVE & BEADED PANELS B V Hardwood Raised Panel Door B V Plywood with MDF Core Panel Door Drawings are not to scale w w w. w h o l e s a l e h a r d w o o d i n t. c o m 1 5

18 JAMBS & ACCESSORIES Flat Jamb Fluted Jamb Reeded Jamb Raised Panel Jamb T-Astrigal T-Astrigal (Interior) Drawings are not exact size 1 6 Phone

19 JAMBS & ACCESSORIES Recessed Applied Stop One Piece Jamb Split Jamb Applied Stop Brick Mould Stop Drawings are not exact size w w w. w h o l e s a l e h a r d w o o d i n t. c o m 1 7

20 ARCHES & ARCHED JAMBS Eyelid Elliptical True Half Circle 1 8 Phone

21 TRANSOMS These are a few of our more common transoms. Other varieties are available. w w w. w h o l e s a l e h a r d w o o d i n t. c o m 1 9

22 THRESHOLDS AL30OS 5 13 /16 x /16 ADJ O/S Sill Solid Wood Threshold (Shop item) AL30BRZ 5 13 /16 x /16 Bronze ADJ Sill AL /16 x /16 ADJ. I/S Sill ALSE237BRZ Bronze Sill Extender ALSE237 (2 x 3 0 ) ALSE273 (2 x 6 0 ) Sill Extenders MS 36 NGP #12V Door Bottom w/ Vinyl (Shown upside-down for more detail) QEBD650 Weatherstrip Actual finish colors may vary from what is shown on this page 2 0 Phone

23 HARDWARE RESIDENTIAL Knobs Levers COMMERCIAL Lever Sets Knob Sets Deadbolts Electronic Devices Exit Devices Commercial items available in Grade 1 & 2 Door Closers Additional hardware styles and finishes are available upon request w w w. w h o l e s a l e h a r d w o o d i n t. c o m 2 1

24 HARDWARE 3 1 /2 STANDARD HINGES 3 1 /2 RESIDENTIAL BALL BEARING HINGES 4 STANDARD HINGES 312RCH (Satin Brass finish shown) 312RCBB (Oil Rubbed Bronze finish shown) 44RCH (Satin Brass finish shown) 4 RESIDENTIAL BALL BEARING HINGES 4 COMMERCIAL BALL BEARING HINGES 4 COMMERCIAL SPRING HINGES 44RCBB (Satin Chrome finish shown) 44RCHBB (Oil Rubbed Bronze finish shown) 44RCSPR (Satin Nickel finish shown) Finishes for all Hinges: US3 Bright Brass US5 Satin Brass US10A Antique Bronze US10 Satin Bronze NOTE: 5/8 Radius hinges are standard. US26D Satin Chrome US15 Satin Nickel US10B Oil Rubbed Bronze US4 Satin Brass 1/4 Radius and square corner available upon request. US26 Bright Chrome US15A Antique Nickel 1D Flat Black 2D Dichromate Actual finish colors may vary from what is shown on this page. 2 2 Phone

25 HARDWARE BALL CATCHES & STRIKE PLATES Finishes for Ball Catches & Strike Plates: US3 Bright Brass US10A Antique Bronze US10B Oil Rubbed Bronze US15 Satin Nickel DIBC DIBCSTK (Satin Brass finish shown) US15A Antique Nickel US26 Bright Chrome US26D Satin Chrome FLUSH BOLTS IV265B (Antique Brass finish shown) FB1419 (Bright Brass finish shown) EFB * (with extension rod) Finishes for IV265B: Finishes for FB1419 & EFB1418: US26D Satin Chrome US15A Antique Nickel US3 Bright Brass US5 Satin Brass US10A Antique Bronze US10B Oil Rubbed Bronze US26 Bright Chrome 1D Flat Black US15 Satin Nickel US15A Antique Nickel US26 Bright Chrome US26D Satin Chrome *Extended flush bolt 590 is for commercial applications and is only available in finishes US3, US26D and US10B. Actual finish colors may vary from what is shown on this page. w w w. w h o l e s a l e h a r d w o o d i n t. c o m 2 3

26 DOOR INFORMATION LEAD TIMES Lead times vary based on the style and species of door that is ordered. Custom lead times will be given at the time of quoting. BORE SPECIFICATIONS Bore dimensions - Deadbolt bore dimensions /8 diameter x 2 3 /8 backset (standard) 2 1 /8 diameter x 2 3 /4 backset (optional) 2 1 /8 diameter x 2 3 /8 backset (standard) 2 1 /8 diameter x 2 3 /4 backset (optional) CARE & FINISHING Because maintaining proper moisture content is so critical with solid wood doors, it is recommended that extreme care be taken when handling unfinished doors by following these guidelines to minimize damage: Condition job site environment prior to delivery. Deliver door(s) to building site after plaster or cement is dry. If doors are stored at job site for more than two weeks, all edges should be sealed. Avoid extreme variances in environmental conditions. Avoid direct sunlight. Protect doors from dirt, water and other jobsite hazards. Store in a dry environment. Store in a well ventilated building. Cover the door to keep clean, but allow air circulation. Handle with clean gloves. Do not drag doors across one another or across other surfaces. Door packaging should remain on delivered doors until ready for finishing. 2 4 Phone

27 DOOR INFORMATION FIELD FINISHING 1. Before finishing, make sure the interior building is at a normal humidity level. Make sure the doors have stabilized to a level moisture content. 2. Prior to finishing, use a 150-grit abrasive over the entire surface of the door. This process is used to remove all scuffs, marks, scratches, raised grain and moisture exposure effects that may occur during the handling, transporting and storage of the door. 3. If the door will be exposed to the direct sunlight, avoid dark stains and paints to reduce warpage. 4. For poplar doors, a medium-to-dark stain is recommended. Consult a professional regarding finishing techniques for various species. 5. All exposed wood surfaces must be sealed, including the top and bottom edges. 6. The utility or structural strength of the door must not be impaired in the fitting of the door or through the application of hardware. 7. For all standard height interior doors, use three (3) hinges. All doors 7 6 or higher require four (4) hinges. Allow a fitting clearance of 1/16 on the hinge side and 1/8 on the lock side. 8. Before finishing, remove handling marks or effects of exposure to moisture with a thorough, final sanding over all surfaces of the door using 3/0 and 5/0 sandpaper and clean before applying sealer or finish. Some species of wood contain a chemical (oak, for example) which reacts unfavorably with certain finishes. When possible, the surface should be tested for such unfavorable reactions. Application of a sealer before finishing will usually prevent this difficulty. The full beauty of wood is best emphasized by the use of a satin or semi-gloss finish. 9. Immediately after fitting, or cutting for closures, weatherstrip and/or threshold, and before hanging any interior door on the job, the entire door, including the top and bottom edges, must receive an application of a primer and two coats of a good grade paint, varnish or lacquer. Adequate drying time must be allowed between coats. For job-site finishing, do not use a water-thinned paint unless an oil base prime coat is first applied. w w w. w h o l e s a l e h a r d w o o d i n t. c o m 2 5

28 WHI SOLID DOOR WARRANTY Wholesale Hardwood Interiors warrants its solid hardwood interior doors for a period of (1) year from the original date of purchase. All doors are guaranteed to be free from defects at the time of delivery by a WHI truck. This warranty shall only be extended to the first retail purchaser of the door(s). WARRANTY GUIDELINES In the event a defect is discovered after a door(s) has been delivered to the jobsite, WHI must be notified within one week of delivery to determine what option will be used to resolve the claimed defect. Wholesale Hardwood Interiors, Inc. may, at its discretion, either: a) Repair door(s) without charge. b) Replace door(s) without charge. c) Refund the full purchase price upon return of the door(s) to WHI. If the claimed nonconformity is warpage, Wholesale Hardwood Interiors, Inc., may defer repairing or replacing the product for a period of up to twelve (12) months from the date of claim or the date when the product was installed as it is not uncommon for a temporary warp condition to occur as the door adjusts to local temperature and humidity conditions. This deferral will not be counted against the warranty period. EXCLUSIONS The following shall not be considered defects in material and/or not covered under this warranty: 1. Doors wider than (3) three feet or taller than (8) eight feet are manufactured and delivered with No Warranty. 2. Door jamb improperly installed creating a door closure issue. 3. Doors painted a dark color and exposed to sunlight. 4. Warp shall not be considered a defect unless it exceeds 1/8 on 6 8 or shorter doors and 1/4 on 8 0 or shorter doors in the plane of the door. The term warp shall include bow, cup and twist. In measuring the amount of warp present in a door, the following method shall be used: Bow, cup and twist shall be measured by placing a straight edge, taut wire or string on the suspected concave face of the door at any angle (i.e. horizontal, vertical or diagonal) with the door in its installed position. The measurement of bow, cup and twist shall be made at the point of maximum distance between the straight edge and the face of the door. 5. Variations or unsatisfactory results in gloss level, texture or any appearance resulting from the field application of paint or any other finishing material. 6. Natural variations in the color or texture of the door. 7. Pre-hanging which was not done by Wholesale Hardwood Interiors, Inc. 2 6 Phone

29 WHI SOLID DOOR WARRANTY 8. Damage caused by others or by a cause beyond the control of Wholesale Hardwood Interiors, Inc., including, but not limited to: damage caused by misuse, abuse, accident, mishandling, or by fire, flood, earthquake, storm, tornado or other acts of nature. Misuse of a door includes, but is not limited to, using a door for exterior use or exposed to direct sunlight. 9. Attempts to repair WHI products by anyone other than Wholesale Hardwood Interiors, Inc. 10. Surface checks that are less than 1/32 in width and/or 2 in length. 11. Panel movement (shrinkage) of 1/8 or less. Temperature and humidity may cause the wood panels in your door to shrink, leaving an unstained line along the panel edge. The panels in your door have been designed to float. 12. Any buildup of finish that prohibits panels from floating, as they are designed to do. 13. No finishing, labor or materials. (Warranties cover product repair or replacement only.) 14. Door not finished within two weeks of WHI delivery to job site. 15. Color, texture and surface variations are not considered defects. 16. Failure to seal and protect all (6) surfaces and edges during the immediate hanging or finishing of the door, resulting in defects. WARRANTY CLAIMS AND RETURNS In the event a warranty claim and return must be pursued, the following guidelines must be followed to satisfactorily resolve your claim: Contact WHI immediately upon determination of a defect. WHI will determine what action will be taken: repair the defective door(s), replace the defective door(s) or refund your purchase price upon door(s) return to WHI. No on-site work to repair the defective door(s) will be authorized without the prior approval of WHI. Door(s) returned to WHI must be accompanied with the proper return authorization paperwork. Door(s) must be packaged properly to ensure that no additional damage is caused to the door during transportation. A door(s) covered under our door warranty will be promptly addressed for a quick resolution. Once the door(s) has been examined, it will progress through our manufacturing process to repair or replace the product. If WHI has determined a refund of the purchase price will be our course of action, a refund will be credited as soon as the door is received and the defect is confirmed. All warranties are based upon tolerances allowed within the industry standards of acceptability. WHI takes pride in the quality that is manufactured within its facility. We take the same pride in examining your claim. We want our customers to have the quality they expect and we guarantee. w w w. w h o l e s a l e h a r d w o o d i n t. c o m 2 7

30 ADDITIONAL WHI PRODUCTS MOULDINGS CUSTOM MANTELS COLUMNS STAIR PARTS RAISED PANELS COFFERED CEILINGS CUSTOM BOOKCASES 2 8 Phone

31 Wholesale Hardwood Interiors, Inc. takes pride in surrounding ourselves with other reputable, quality conscious suppliers which have contributed to our overall success.

32 Wholesale Hardwood Interiors, Inc Campbellsville Bypass / P.O. Box 485 Campbellsville, KY (270) Fax (270) Toll Free Wholesale Hardwood Interiors, Inc.