ILLUSTRATED PARTS LIST AND TECHNICAL MANUAL
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1 NB Loop Scamper TCU109 H ILLUSTRATED PARTS LIST AND TECHNICAL MANUAL c WARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. California Proposition Warning PC9 (NOV 0) North American Version Litho in U.S.A.
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3 TABLE OF CONTENTS Table of Contents Engine/Traction Deck and Drive Idler... Console and Control Handle... Drive Controls and Linkage... Park Brake... 8 Hydraulics, Wheels and Tires Hydraulic Schematic... 1 Notes... 1 Fuel Tank and Lines... 1 Engine and Related Components... 1 PTO Clutch Electrical Harness, Components, and Schematic... 0 Mower Deck Caster Wheel and Support... -Inch Mower Deck... 8-Inch Mower Deck... Mower Deck Spindles... 8 Labels and Decals... 0 All information, illustrations and specifications in this manual are based on the latest information at the time of publication. The right is reserved to make changes at any time without notice. COPYRIGHT 00 Deere & Co. John Deere Worldwide Commercial and Consumer Equipment Division All rights reserved Previous Editions COPYRIGHT PC9 (NOV 0) - English Table of Contents - 1
4 ENGINE/TRACTION DECK AND DRIVE IDLER Engine/Traction Deck and Drive Idler -
5 ENGINE/TRACTION DECK AND DRIVE IDLER Ref. No. Part No. Description Qty. Remarks 1 D00 Base 1 Engine deck D1010 Lock Nut /8-1 Nylock D00 Plate 1 Capacitor mount M Lock Nut /1-18 Nylock D01 Angle 1 Module mount D01 Bracket Wheel motor D111 Bolt 8 /1 x H9 Lock Washer 8 /1" 9 D10 Washer 8 /1 x 1. x D11 Bolt /1 x / 11 GDA100 Pivot, Idler 1 1 D101 Bolt /8 x D180 Bushing 1.00 x 1. x H01 Bolt 1 /8 x -1/ 1 H10 Washer 1/ x 1/1 x GDA100 Pulley, Idler 1 1 D10 Arm, Idler H1090 Flange Nut / D1801 Extension Spring 1 0 D110 Snap Ring D101 Bolt, HHCS 1 /8-1 x.0 D10 Bracket 1 PTO clutch mount NOTES Engine/Traction Deck and Drive Idler -
6 CONSOLE AND CONTROL HANDLE Console and Control Handle -
7 CONSOLE AND CONTROL HANDLE Ref. No. Part No. Description Qty. Remarks 1 D180 Knob D101 Bolt 1 /8 x 1.0" H10 Washer 1/ x 1/1 x 0.0" D101 Cap Screw /8 x 1-1/" D01 Bracket, Handle D0 Support, RH 1 D1010 Lock Nut 1 /8-1 Nylock 8 D01 Support, LH 1 9 D0 Brace 1 10 D18090 Key Switch 1 Includes nut and washer 11 M1 Nut #8- stop nut 1 D190 Washer #10 x 1/ x 0.0" 1a D801 Throttle 1 1 hp & 1 hp engine 1b D808 Throttle 1 1 hp engine 1 D0 Console 1 1 D800 Switch 1 PTO 1 D110 Tab, Retainer PTO switch 1 D00 Screw #8- x 1/" 18 D108 Lever, Lock 1 19 D1809 Grip 1 0 D80 Handle, Loop 1 NOTES Console and Control Handle -
8 DRIVE CONTROLS AND LINKAGE MX180 Drive Controls and Linkage -
9 DRIVE CONTROLS AND LINKAGE Ref. No. Part No. Description Qty. Remarks 1 D1109 Retaining Ring 1.00" D18 Washer 0.1 x 0.8 x 0.0" D1801 Bushing 9 0.0" flanged D0 Lever 1 RH drive D100 Spring Locking Pin D80 Rod Drive control D00 Swivel Drive adjustment 8 D110 Cotter Pin / x D1809 Grip 10 D010 Pin 1 Drive lever 11 D0 Handle Mount 1 LH drive lever 1 D118 Bolt 1 /1 x 1-/" 1 D1081 Lock Nut 1 /1 Nylock 1 D8001 Switch 1 OPC 1 D0 Lever 1 LH drive 1 D00 Spacer 1 1 D800 Torsion Spring 1 18 D101 Bolt /8 x 1.0" 19 H10 Washer 1/ x 1/1 x 0.0" 0 D0 Stop 1 Neutral, LH 1 D180 Knob D180 Compression Spring D09 Adjuster 1 Neutral, LH D101 Bolt 8 /8 x 1-1/" 1H1090 Flange Nut 8 /8-1 D1010 Lock Nut 1 /8-1 Nylock D80 Extension Spring Pump reverse 8 D08 Stop 1 Neutral, RH 9 D180 Extension Spring Pump forward 0 D09 Arm 1 Pump control, LH 1 D0 Set Screw 1/-0 x /, square head D08 Arm 1 Pump control, RH D1010 Pivot 1 Pump control arm, RH D00 Adjuster 1 Neutral, RH NOTES Drive Controls and Linkage -
10 PARK BRAKE Park Brake - 8
11 PARK BRAKE Ref. No. Part No. Description Qty. Remarks 1 D108 Pedal, Brake 1 D10 Lock Nut 1 1/-1 Nylock D110 Washer x 1.0 x 0.098" D10 Sleeve x 0. x 0.89" D1818 Torsion Spring 1 D08 Latch, Brake 1 D101 Bolt 1 /8 x 1-1/" 8 D109 Bushing x 0.0 x 0.1" 9 D101 Bolt 1 /8 x -1/" 10 D0 Bracket 1 11 D1810 Extension Spring 1 1 D1010 Lock Nut 1 /8-1 Nylock 1 D01 Lock Nut /8-1 1 D101 Bolt /8 x 1.0" NOTES Park Brake - 9
12 HYDRAULICS, WHEELS AND TIRES Hydraulics, Wheels and Tires - 10
13 HYDRAULICS, WHEELS AND TIRES Ref. No. Part No. Description Qty. Remarks 1 D01 Reservoir 1 Hydraulic D18 Cap 1 Hydraulic reservoir D101 Bolt /8 x 1.0" H10 Washer 1/ x 1/1 x.0" D08 Fitting 90-deg M88 Hose (Cut to length) D189 Hose Clamp 10 8 D1199 Fitting 1 Oil drain "T" 9 D181 Cap 1 Oil drain 10 D80 Hydraulic Hose 1 11 D119 Fitting 1 90-deg w/ O-ring 1 AT Fitting 1 90-deg 1 D181 Filter Assembly 1 Hydraulic 1 D1809 Filter 1 1 D1010 Lock Nut /8-1 Nylock 1 M88 Fitting 1 "T" 1 D0 Fitting Straight 18 D1801 Hydraulic Pump 19 0H100 Carriage Bolt /8 x 1.0" 0 D180 Shaft Key M x 0 1 D018 Fitting -deg w/ O-ring D800 Hydraulic Hose D1819 Adapter Hydraulic fitting D1811 Hydraulic Motor Wheel D180 Shaft Key /1 x /" Woodruff D180 Bolt 8 /8 x 1.0" D18110 Wheel Hub 8 D808 Wheel and Tire 1 x 0-9 AM09 Tire Valve 0 D119 Lug Nut 8 Wheel to hub 1 D119 Wheel Nut /-0 D119 Cotter Pin 1/8 x 1-1/" TCA11 Pulley Hydro pump H90 Set Screw /1 x /8" SH, cup point D11 Screw M x 1 D110 Washer 1/ x 1.0 x 0.1" D800 V-Belt 1 Hydro drive NOTES Hydraulics, Wheels and Tires - 11
14 HYDRAULIC SCHEMATIC A D B C E F G I H J D B C E K G I H L MX009 M A - Left Hydrostatic Pump Assembly B- Pump Block C- Charge Pump D - System Charge Check Valve E - Manual Bypass F - Left Wheel Motor G - Cooling Orifice H - System Charge Check Valve I - Charge Relief Valve J - Right Hydrostatic Pump Assembly K - Right Wheel Motor L - Inlet Filter M - Hydraulic Reservoir Hydraulic Schematic - 1
15 NOTES Notes - 1
16 FUEL TANK AND LINES Fuel Tank and Lines - 1
17 FUEL TANK AND LINES Ref. No. Part No. Description Qty. Remarks 1 D80 Fuel Tank 1 D1809 Cap, Fuel 1 D181 Grommet 1 D18098 Valve, Shutoff 1 TY Clamp AM110 Filter 1 TY1 Hose, Fuel, 1/ in. SAE 0-R ar ft bulk (Cut to length) 8 D0 Base 1 Fuel tank 9 D101 Bolt /8 x H10 Washer 1/ x 1/1 x D1010 Lock Nut /8-1 1 D11 Bolt 1/-0 x.0 1 D10 Nut 1/-0 Nylock 1 D0 Strap Fuel tank NOTES Fuel Tank and Lines - 1
18 ENGINE AND RELATED COMPONENTS Engine and Related Components - 1
19 ENGINE AND RELATED COMPONENTS Ref. No. Part No. Description Qty. Remarks * 1a D181 Engine 1 1 hp recoil (FC0V-KS09) * 1b D811 Engine 1 1 hp recoil (FH00-BS0) * Bracket 1 Muffler * Bolt 1 M8 x 1, hex head * Flange Nut 1 M8 * Bracket 1 Fuel pump * Screw M x 1, flange head * Heat Shield 1 Fuel pump * Screw M x 0, flange head * 9a Gasket Exhaust, 1 hp * 9b Gasket Exhaust, 1 hp * Pipe 1 Exhaust * Lock Washer M8 x 1 x * Nut M8 * Heat Shield 1 Exhaust pipe * Bolt w/ Washer 1 M x 1 * Hex Nut 1 M * Muffler 1 * Clamp 1 Muffler 18 D81 Valve 1 Oil drain 19a 19M8 Bolt 8 M8 x (1 hp engine) 19b D11 Bolt 8 /1-18 x 1.0 (1 hp engine) 0 D111 Washer 8 /1 SAE 1 D1081 Lock nut 8 /1 Nylock (1 hp engine only) * NOTE: See authorized KAWASAKI servicing engine dealer for engines and engine related service items. Always reference the engine model number when ordering parts. NOTES Engine and Related Components - 1
20 PTO CLUTCH MX18 PTO Clutch - 18
21 PTO CLUTCH Ref. No. Part No. Description Qty. Remarks 1a 19M810 Bolt 1 M10 x 80 (1 hp engine only) 1b D0 Bolt 1 /1 x.00" 1H9 Lock Washer 1 /1" D180 Bushing 1 D111 Carriage Bolt 1 /1 x /" D18000 Clutch 1 PTO D1808 Bumper 1 D10 Retainer 1 Bumper 8 D1081 Lock Nut 1 / D181 Shaft Key 1 1/ x 1.00" 10 D1808 Pulley 1 Engine to hydro pumps NOTES PTO Clutch - 19
22 ELECTRICAL HARNESS, COMPONENTS, AND SCHEMATIC Electrical Harness, Components, and Schematic - 0
23 ELECTRICAL HARNESS, COMPONENTS, AND SCHEMATIC Ref. No. Part No. Description Qty. Remarks 1 D801 Wiring Harness 1 Main D8018 Wiring Harness 1 OPC pigtail D11 Bolt 1/-0 x / D180 Relay D10 Lock Nut 1/ Nylock M10 Fuse 1 0A D800 Capacitor 1 8 D801 Regulator/Rectifier 1 9 D119 Bolt 1/-0 x D80 Wiring Harness 1 Regulator pigtail 11 D181 Wiring Harness 1 Engine pigtail 1 M880 Cable Tie 1 Electrical Harness, Components, and Schematic - 1
24 MOWER DECK CASTER WHEEL AND SUPPORT Mower Deck Caster Wheel and Support -
25 MOWER DECK CASTER WHEEL AND SUPPORT Ref. No. Part No. Description Qty. Remarks 1 D100 Support 0M08 Carriage Bolt 8 M10 x 0 1M00 Lock Nut 8 M10 JD8 Zerk D180 Quick Lock Pin D1800 Spacer 1 D180 Bushing 1.00 x 1. x 1 8 D1008 Spacer 1.01 x 1.00 x D100 Yoke 10 D108 Bolt 1/-1 x -1/ 11 D100 Axle 0.09 x 0. x.1 1 D80 Caster Wheel & Tire 9" 1 AM09 Valve Wheel 1 (Order D80) Zerk 1 (Order D80) Tire 1 (Order D80) 1 D10 Lock Nut 1/-1 NOTES Mower Deck Caster Wheel and Support -
26 -INCH MOWER DECK Inch Mower Deck -
27 -INCH MOWER DECK Ref. No. Part No. Description Qty. Remarks 1 D1010 Lock Nut /8-1 H10 Washer 1/ x 1/1 x 0.0 D100 J-Hook 1 19H01 Bolt 1 /8 x -1/ D10 Spacer x 1.0 x 0.10 D10 Arm, Idler 1 D180 Pulley, Idler 1 8 D01 Lock Nut 1 /8-1 9 D110 Snap Ring D180 Bushing 1.00 x 1. x 1 11 GDA100 Pivot, Idler 1 1 D009 Hood 1 1 D800 V-Belt 1 1 D18 Nut / D10 Nut, Spindle /8-1 1 D1808 Pulley 1 D10 Spacer 1.00 x 1.0 x M8 Bolt 1 M10 x 0 19 D180 Knob 0 D00 Mower Deck 1 1 D1101 Bolt /8-18 x -/ GDU101 Blade D180 Spacer, Blade 0. x 1.0 x 0. D1800 Spindle E Lock Nut 1 M10 D101 Bolt /8 x 1.0 D1800 Pin 1 8 D100 Chute 1 9 0M18 Carriage Bolt M8 x 0 0 D100 Hinge 1 1M9 Lock Nut M8 D180 Torsion Spring 1 D110 Cotter Pin 1 / x 1.00 D1110 Bolt 8 1/ x 1. D10 Lock Nut 8 1/ NOTES -Inch Mower Deck -
28 8-Inch Mower Deck - 8-INCH MOWER DECK
29 8-INCH MOWER DECK Ref. No. Part No. Description Qty. Remarks 1 D8019 V-Belt 1 Center to RH blade D1808 V-Belt 1 Engine to deck GDA100 Pivot, Idler D180 Bushing 1.00 x 1. x 1 D10 Arm, Idler D110 Snap Ring 1.00 D01 Lock Nut 1 /8-1 8 H10 Washer 1/ x 1/1 x D180 Pulley, Idler 1 10 D100 J-Hook 11 D10 Spacer 0.80 x 1.0 x D019 Washer 0.0 x.00 x H01 Bolt /8 x -1/ 1 D1010 Lock Nut 9 /8-1 1 D101 Bolt /8 x D1801 Pulley, Idler 1 1 D18 Nut / D10 Nut, Spindle / D1808 Pulley 0 D10 Spacer 1.00 x 1.0 x D1808 Pulley 19M8 Bolt 18 M10 x 0 D00 Mower Deck 1 D180 Knob D01 Hood 1 19H1 Bolt 1/-0 x 1/ D181 Handle 8 D10 Lock Nut 1/-0 9 1H1090 Flange Nut 1 /8-1 0 D1101 Bolt /8-18 x -/ 1 GDU100 Blade D180 Spacer, Blade 9 0. x 1.0 x 0. D1800 Spindle E Lock Nut 18 M10 D1 Bolt 1 /8 x.00 D1800 Pin 1 D108 Chute 1 8 0M18 Carriage Bolt M8 x 0 9 D100 Hinge 0 1M9 Lock Nut M8 1 D180 Torsion Spring 1 D110 Cotter Pin 1 / x 1.00 D1110 Bolt 8 1/ x 1. D10 Lock Nut 8 1/ 8-Inch Mower Deck -
30 MOWER DECK SPINDLES 1 MX18 Mower Deck Spindles - 8
31 MOWER DECK SPINDLES Ref. No. Part No. Description Qty. Remarks 1 D1800 Spindle 1 D180 Ball Bearing D11000 Housing 1 D180 Spacer x 1.0 x. D1808 Shaft, Spindle 1 NOTES Mower Deck Spindles - 9
32 LABELS AND DECALS Labels and Decals - 0
33 LABELS AND DECALS Ref. No. Part No. Description Qty. Remarks 1 TCU181 Label 1 PTO / Ignition D180 Label 1 Hydro Oil Reservoir D1801 Label 1 Throttle D80 Label 1 "" GDU10 Label 1 "8" D180 Label 1 "Great Dane" M119 Label 1 Danger 8 D811 Label 1 "Scamper" (Small) 9 D180 Label 1 Caution (Warning) 10 D180 Label 1 Caution (Console) NOTES Labels and Decals - 1
34
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