Demag hoist units Volume 1 DH 160, DH 200, DH 300, DH 400, DH 500, DH 600, DH 1000, DH 2000
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- Darren Snow
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1 Demag hoist units Volume DH 60, DH 00, DH 300, DH 0, DH 00, DH 600, DH 000, DH Demag hoist units Volume EZDH / EZLDH doublerail crab, see EN/DE IS 83
2 ontents Major assemblies 4 Explanation of designations 4 Selection criteria Determination table, squirrelcage motors Motor data 6 Hoist weights DH 60, DH 00, DH 300, DH 0 3 DH 00 DH DH 000 DH 000 Mounting flange positions and rope leadoffs 6 Mounting code of mechanical microspeed unit 7 Dimensions for fitting end stops on runways 7 ounterweight box filling for EKDH 300 EKDH 000 trolleys 8 DH hoist mounting positions 30 DH 60 DH 000 frame dimensions 3 Hoist units DH 60 and DH 00 3 DH DH 0 36 DH DH 600 DH DH Hoist units type 46 EUDH standard headroom monorail hoist Trolley 3, UDH 60, /, and SWL 000 kg 300 kg 48 Trolley 3, UDH 00, / and SWL 600 kg 00 kg 0 Trolley UDH 00, SWL 300 kg 000 kg Trolley UDH 300, / and SWL 600 kg 00 kg 4 Trolley 6 UDH 300, SWL 300 kg 00 kg 6 Trolley UDH 0, / and SWL 000 kg 000 kg 8 Trolley 6 UDH 0, SWL 00 kg 0000 kg 60 Trolley 6 UDH 00, / and SWL 00 kg 6300 kg 6 Trolley 0 UDH 00, SWL 000 kg 00 kg 64 Trolley 6 UDH 600, / and SWL 300 kg 00 kg 66 Trolley 0 UDH 600, SWL 6300 kg 6000 kg 68 Trolley 0 UDH 000, / and SWL 000 kg 00 kg k.p6/703
3 EKDH low headroom monorail trolleys Trolley 3, KDH 60, / and SWL 000 kg 600 kg 7 KDH 60, SWL 000 kg 300 kg 74 Trolley 3, KDH 00, / and SWL 600 kg 00 kg 76 Trolley KDH 00, SWL 300 kg 000 kg 78 Trolley KDH 300, / and, flange width mm SWL 600 kg 00 kg KDH 300, / and, flange width 0 0 mm SWL 600 kg 00 kg 8 Trolley 6 KDH 300, SWL 300 kg 00 kg 84 Trolley KDH 0, / and, flange width mm SWL 000 kg 000 kg 86 KDH 0, / and, flange width 0 0 mm SWL 000 kg 000 kg 88 Trolley 6 KDH 0, SWL 00 kg 0000 kg 90 Trolley 6 KDH 00, / and SWL 00 kg 6300 kg 9 Trolley 0 KDH 00, SWL 000 kg 00 kg 94 Trolley 6 KDH 600, / and SWL 300 kg 00 kg 96 Trolley 0 KDH 600, SWL 6300 kg 6000 kg 98 Trolley 0 KDH 000, / and SWL 000 kg 00 kg 00 Variable speed travel drive 0 If an operating limit switch is fitted for the top hook position, hook dimension for /, / and rope, increases as follows: The effective hook decreases by the values given in tables and 3. With operating limit switch for the top hook position With operating limit switch for the top and bottom hook positions DH hoist unit Table / / 8 mm 0 mm 0 mm DH hoist unit Table / / 8 mm 0 mm 0 mm DH hoist unit Table 3 / / 70 mm 00 mm mm 0334k.p6/703 There are two types of rope drum brake: FB = Overspeed brake HB = Holding brake For further information see Operating Instructions for the rope drum brake (70 IS 83.) 3
4 Major assemblies Fig. 46.tif Electrical equipment cover Electrical components 3 Geared limit switch 4 Frame onnecting shaft 6 guide 7 Planetary gearbox 8 drum 9 Roller coupling 0 Motor Main hoist motor brake Terminal box 3 drum brake 4 Wire rope Explanation of designations EU DH H K V 4 / F6 300, 4 Travel in m/min Flange width of the girder in mm F 4 creep :4, DH 60/00 (polechanging) F 6 creep :6, DH (polechanging) F 0 creep :0 DH (microspeed unit) Singlegroove drum Fourfall Lifting speed Motor type: K = squirrelcage S = slipring rotor G = D X = explosionproof m (for / ) pull on the drum kn 00 Demag hoist unit type DH U = Standardheadroom monorail hoist K = Lowheadroom monorail hoist Z = Doublerail crab E = Electric travel trolley R = Push travel trolley 0334k.p6/703
5 Selection criteria The of the hoist is determined by the load spectrum, average operating time per working day, SWL and.. What are the operating conditions?. What is the specified SWL? 3. To what height must the load be lifted? 4. What is the required speed?. Do the loads need to be lifted and lowered high precision? 6. Is horizontal load travel necessary? 7. How is control to be effected? 0334k.p6/703 The load spectrum (in most cases estimated) can be evaluated in accordance the following definitions: Light Hoist units which are usually subject to very small loads and in exceptional cases only to maximum loads. SWL Operating time Medium Hoist units which are usually subject to small loads but rather often to maximum loads. SWL SWL Operating time Operating time Operating time Small partial load Small dead load Heavy partial load Medium partial load Medium dead load 3 Heavy Hoists which are usually subject to medium loads but frequently to maximum loads. Heavy dead load 4 Very heavy Hoist units which are usually subject to maximum or almost maximum loads SWL Very heavy dead load ) Only available in groups of mechanisms Bm, Am and m. heck the frequency of starts per hour when selecting motors for DH hoist units (see pages 6 to 0). DH hoist unit polechanging motor Main speed = starts/h reep speed = 60 starts/h DH hoist unit mechanical microspeed Main speed = starts/h reep speed = starts/h The group is determinded from the operating time and load spectrum. Load spectrum Average operating time per day in hours Light up to over 6 Medium up to Heavy up to 0, 0, Very heavy up to 0, 0,0, 0, 4 Group of mechanisms to arrangement / / / SWL t in kg FEM 8/ 4 / 6 / ) 8/ ) Bm Am m 3 m 4 m DH DH DH DH DH DH DH DH 000 Example (see ) SWL 000 kg Load spectrum light from table Lifting speed 8 m/min reep speed,3 m/min / Average hook 4 m No. of cycles/hour 0 Working time/day 8 hours The average operating time per working day is estimated or calculated as follows: Operating time/day Operating time/day x average hook x no. of cycles/h x working time/day = 60 x speed x 4 x 0 x 8 = =,66 hours 60 x 8 For the light load spectrum and an average daily operating time of,66 hours the table shows FEM group Am. For an SWL of 000 kg and / rope, the table indicates a hoist DH.
6 Selection table 6 SWL kg / / Lifting speed ) ) 00 DH DH 66 0 DH 68 DH 08 DH DH 0 DH 30 DH 0 DH DH 3 DH 4 DH 600 DH 36 FEM m/min / 4 / Lifting speed ) ) FEM m/min m m V V V3 m m V V V3 3 m 4; 38 0, 6 8/4, 4 8/7,3,6 m 4; 38 0, 6,,6 8/3 Am 4; 38 0, 6,4,/3, 8/4,4 4,/,4 m 0; 3 8,, 4 8/7 8/4,4; 8/3 8/4,6 4 m 4;,6; 4 6 0/3,4 /4, m 0; 3 8, 8,,6 4,/3,6,3,6 3 m 4;,6; 4, 0 6/,7 0/3,4 4 m 4;,6; 4, 0 6/,7 0/3,4 Am 0; 3 8, 4, 8/4,4 8/3 m 4;,6; /,7 0/3,4 3 m 4;,6; 4 0 6,/, 6/,7 4 m 4; 0,4; 0,4 6 ; 04 4,; 60,4 6/,7 /4, Am 4;,6; 4, 6,/, 6/,7 DH 46 m 4;,6; 4,,/, DH 6 3 m 4; 0,4; 0,4, ; 04 4,; 60,4,/, DH 66 4 m 4; 0,4; 0,4, 4) ; 04 4,; 60,4,/, 000 DH 30 Bm 4;,6; 4 0 DH Am 4; 0 DH 0 m 4; 0,4; 0,4, ; 04 4,; 60,4,/, DH 60 3 m 4; 0,4; 0,4 0 4) ; 04 4,; 60,4 0/,7 00 DH Am 4; 0,4; 0,4 0 ; 04 4,; 60,4 0/,7 DH 6 m 4; 0,4; 0,4 0 4) ; 04 4,; 60,4 0/,7 DH 0 4 m 3; 48 6; 7 0 ; 0 49,6; 66 0/3,4 300 DH 3 DH 63 4) DH 03 Bm 4; ; 04 Am 4; ; 04 3 m 3; 48 ; 0 00 DH 0 m 3; 48 ; DH 00 Am 3; 48 ; 0 DH 00 4 m 0,4; 0,4 4,; 60,4 8 0,4; 0,4 8 4,; 60,4 6; ,6; 66 6/,7 6; 7 49,6; /,7 6; 7 49,6; 66,,/, 3,8; 4,8 6 48,8 6/,7 6 6/,7 0 0/3,4 0 0/3,4,,/,,/ 0 0/3,4 6 6/,7 6 6/,7 6 6/,7 3 3) 3/,4,,/,,/ /4, /4, 0 0/3,4,3,7 8/7 8/4,6 8/7 8/4,6 3 3) 3/,4 3 3) 3/,4 3 3) 3/,4 3 3) 3/,4 /4, 3 3) 3/,4 /4, /4, 3 3) 3/,4 3 3) 3/,4 0 0/3,4 0 0/3,4 3 3) 3/,4 /4, /4, /4, 0 3) 44,8/7,4 0 0/3,4 0 0/3,4 36 3) 36/6 36 3) 36/6 3 3) 8/4,6 3 DH 6 DH 66 DH 68 DH 08 DH 308 DH 0 DH 30 DH DH DH 3 DH 4 DH DH 36 DH 46 DH 6 DH 66 4) DH 30 DH DH 0 DH 60 4) DH 4 DH DH 6 4) DH 0 3 m ; 9 0, 3 9/, m ; 9 0, 3 7,/, 8 Am ; 9 0, 3 6,3/,6 m 0; 6 9,, 9/,; 4 m ; 0 6,3; 8 0/,7 m 0; 6 9, 9 7,/,8 3 m ; 0 6,3; 6, 3 8/,3 4 m ; 0 6,3; 6, 3 8/,3 Am 0; 6 9, 7, m ; 0 6,3; 8 8/,3 3 m ; 0 6,3; 6,3/ 4 m ; 0,; 0, 8 ;,6; 30, 8/,3 Am ; 0 6,3; 6, 3 6,3/ m ; 0 6,3; 6, 3 6,3/ 3 m ; 0,; 0, 6,3 ;,6; 30, 6,3/ 4 m ; 0,; 0, 6,3 ;,6; 30, 6,3/ Bm ; 0 6,3; Am ; 0 6,3; m ; 0,; 0, 6,3 ;,6; 30, 6,3/ 3 m ; 0,; 0, ;,6; 30, /0,8 Bm ; 0 6,3; 4 Am ; 0,; 0, ;,6; 30, /0,8 m ; 0,; 0, ;,6; 30, /0,8 4 m 6; 4 8; 3, 0 ; 4,8; 33 0/,7 9/, 3,,/,8,/,8 9/,, 9/, 7,/, 3,,3,,/,,/,8,/,8 0 0/,7 0 0/,7 9/, 9/, 0 0/,7 8 8/,3,,/, 8 8/,3 8 8/,3 0 0/,7 0 0/,7 6,3 6,3/ 6,3 6,3/ 0 0/,7 8 8/,3 8 8/,3 8 8/,3 6 6/,7 3,,3 3,,3 6 6/,7 6 6/,7 6 6/,7 6 6/,7,,/, 6 6/,7,,/,,,/, 6 6/,7 6 6/,7 0 0/,7 0 0/,7 6 6/,7,,/, 8 8/,3,,/,,,/,,3,7 0334k.p6/703
7 Selection table SWL kg / Lifting speed ) ) FEM m/min m V V V3 / / 0 6/ ) The given main/creep speed :6 is achieved a /pole motor. See pages 3 for microspeed unit speed :0. Other creep speeds on request. ) The given main/creep speed :4 of the DH 60/00 is achieved a polechanging motor. 3) Lifting speeds / and / on request. 4) DH 600 hoist units hook s H and H are only available in flangemounted design FDH. EUDH, EKDH monorail travelling hoist units and EZHD, EZLD doublerail crabs on request. 8/ / DH 6 3 m 6; 9, 4,/, 7/, 7,6/0,9 00 DH 66 m 6; 9, 3,/0, 9,6/, 4 4,/0,7 7/,7 7/, x / x 3/ 300 DH 68 DH 08 DH 308 A m 6; 9, m ; 8, 6 4,/,; 4,/0,7 4 m 6; 0 4 /0,8,6 4,/,; 3,/0,6 7/,7 7/, 6,3 6,3/ 7/,7 7/, 8 8/,3 x x / 00 DH 0 DH 30 DH m ; 8 4, 3,/0,9; 3,/0,6 3 m 6; 0 3, 0,6 4 m 6; 0 3, 0,6,6/,4,6/0,9 /0,8 /0,8 8 8/,3 8 8/,3 8/ 0334k.p6/ DH DH 3 DH 4 DH Am ; 8 3, m 6; 0 4 0,6 3 m 6; 0, 3,/0, 4 m 6; 0 4 0; 6 0,6 4,/, 4,/0,7 /0,8 4 0,6 6,3 6,3/ 8 8/,3 6,3 6,3/ 8 8/,3 Fig eps 7
8 Selection table SWL kg / / Lifting speed ) 6300 DH 063 DH 063 FEM Bm 3; 48 ; 0 3 m 36; 4 94 m/min / 4 / Lifting speed ) FEM m/min m m V V V3 m m V V V3 6; 7 49,6; /,7 3,8; 4,8, 0 48,8,/, 8/3 4,,3,6 DH 3 DH 63 3) DH 03 Bm ; 0 ; Am ; 0 ; 3 m 6; 4 ;,; 0,,6; 30, 4,; 0, 4,6; 30, 8; 3, 8 4,8; 33 8/,3 6,3 6,3/ 0 0/,7 6,3 0 6,3/ 0/,7, 8,/, 8/3 00 DH 0 m 36; ,8; 4,8 48,8,,/, 0 8/3 DH 6 3) DH 0 Bm ; 0 ; m 6; 4 ;,; 0,,6; 30, 3, 8; 3, 8 4,8; 33 8/,3 /0,8,,/, 8 8/,3 8 8/ DH 00 Am 36; ,8; 4,8 48,8 0 0/,7 6 4,/,4 0 DH 00 DH 00 Am 6; 4 ; 4 m 8; ; 3, 4,8; 33 6,9;,4 4,4 6,3 6,3/ 8 8/,3 0 0/,7,,/,9 6, DH Bm 36; ,8; 4,8 48,8 8 8/,3,,/,8 6 DH 063 DH 063 Bm 6; 4 ; 3 m 8; ; 3, 4,8; 33 6,9;,4 4,4 6,3 6,3/ 8 8/,3 0 9/,,,/,8, 6000 DH 0 m 8; ,9;,4 4,4 6,3 6,3/ 0 9/,, 0000 DH 00 Am 8; ,9;,4 4,4 /0,8 8 7,/, DH Bm 8; ,9;,4 4,4 4 0,6 6,3,6/0, ) The given main/creep speed :6 is achieved a /pole motor. See pages 3 for microspeed unit speed :0. Other creep speeds on request. ) DH 600 hoist units hook s H and H are only available in flangemounted design FDH. EUDH, EKDH monorail travelling hoist units and EZHD, EZLD doublerail crabs on request k.p6/703
9 Selection table SWL kg 4 / Lifting speed ) 6300 DH 36 DH 46 DH 6 DH 66 ) 00 DH 30 DH DH 0 DH 60 ) 0000 DH 4 DH DH 6 ) DH 0 00 DH 3 DH 63 ) DH DH 6 ) DH DH 00 DH DH 063 DH DH DH DH FEM m/min m V V V3 Am 6; 0 3, 3,/0, m 6; 0 3, 3,/0, 3 m 6; 0 3, 0; 6 3,/0, 4 m 6; 0 3, 0; 6 3,/0, Bm 6; 0, Am 6; 0, m 6; 0 3, 0; 6 3,/0, 3 m 6; 0, 0; 6,/0,4 Bm 6; 0 Am 6; 0, 0; 6,/0,4 m 6; 0, 0; 6,/0,4 4 m 8; 0;, /0,8 Bm 6; 0 0; 6 Am 6; 0 0; 6 3 m 8; 4 0;, 0,6 Bm 6; 0,6 0; 6 m 8; 4 0;, 0,6 Am 8; 3, 0;, 3,/0, 4 m 9; 3, 4 3, 0,6 Bm 8;, 0;, 3 m 9; 3, 3, 3, 3,/0, m 9; 3, 3, 3, 3,/0, Am 9; 3,, 3,,/0,4 Bm 9; 3, 3, /0,3 4 0,6 4 0,6 /0,8 /0,8 3, 3,/0, 3, 3,/0, /0,8 4 0,6, 4 0,6 4 0,6 8 8/,3 3, 3,/0, 3, 3,/0, 6,3 6,3/,,/0,4 6,3 6,3/ /0,8 6,3,6/0,9 4 0,6 4,/0,7 4,/0,7 4 3,6/0,6 3,,8/0,4 6,3 6,3/ 6,3 6,3/ 8 8/,3 8 8/,3 /0,8 /0,8 8 8/,3 6,3 6,3/ 4 0,6 6,3 6,3/ 6,3 6,3/,,/,8 /0,8 /0,8 9 9/, 4 0,6 9 9/, 8 7/, 8 6,3,6/0,9 6,3 6,3 4 / / 6/ 8/ / 44 x / x 3/ ) The given main/creep speed :6 is achieved a /pole motor. See pages 3 for microspeed unit speed :0. Other creep speeds on request. ) DH 600 hoist units hook s H and H are only available in flangemounted design FDH. EUDH, EKDH monorail travelling hoist units and EZHD, EZLD doublerail crabs on request. x x / 8/ 0334k.p6/703 Fig eps 9
10 Selection table SWL kg / Lifting speed ) FEM m/min 8 / Lifting speed ) SIze FEM m/min m V V V3 m V V V3 00 DH DH 0000 DH 3 m 6,6; 3,3; 7,3 Am 6,6; 3,3; 7,3 Bm 6,6; 3,3; 7,3 /0,3,6,6/0,,3 3,3 3,3/0,,6,6/0,4 /0,3,3,3/0,9 4, 4,/0,7 3,3 3,3/0, DH 0 DH m 3; ; 0; 3 Am 3; ; 0; 3,,/0,,,/0,,,/0,4 /0,3 4 0,6 3, 3,/0, 000 DH 0 m,3; 8; 3,3; 7,6,6/0,4 4, 4,/0,7 6 6/ DH 3 Bm 3; ; 0; 3,,/0,,,/0, DH 00 Am,3; 8; 3,3; 7 /0,3 3,3 3,3/0,,3 4,6/0,8 DH DH 063 Bm,3; 8;,6,6 4 DH 00 3,3; 7,6/0,4 3,7/0, DH 0 m 6; 9; 3,3 4, DH 063,7 /0,3 3/0, DH 00 Am 6; 9;,6,6 3,3 DH 0,7,6/0,,0,4 000 DH Bm 6; 9;,3,6 DH 00,7,3/0,,9/0, DH m 4; 6; 0;,7 Am 4; 6; 0;,7 Bm 4; 6; 0;,7 m 4,; 6,8;,8 Am 4,; 6,8;,8 Bm 4,; 6,8;,8 /0,3,,/0,,,,/0,,,/0, /0, 3, 3,/0,,,/0,4 /0,3,,3/0,4,8/0,3,6,0, 4, 4,/0,7 4 3,/0,6 3,8/0,4 3,, ) The given main/creep speed :6 is achieved a /pole motor. See pages 3 for microspeed unit speed :0. Other creep speeds on request k.p6/703
11 Selection table SWL kg 8 / Lifting speed ) 0000 DH 0 00 DH DH DH 00 DH DH 063 DH DH DH DH FEM 4 m 4;6,7;,4;6, 3 m 4;6,7;,4;6, m 4;6,7;,4;6, Am 4;6,7;,4;6, 4 m 3,4;6,;, Bm 4;6,7;,4;6, 3 m 3,4;6,;, m 3,4; 6,;, Am 3,4; 6,;, Bm 3,4; 6,;, m/min m 3) V V V3 /0,8 4 0,6 4 0,6 3, 3,/0, 4 0,6, 3, 3,/0, 3, 3,/0,,,/0,4 /0,3 8 8/,3 6,3 6,3/ 6,3 6,3/ /0,8 6,3,6/0,9 4 0,6 4,/0,7 4,/0,7 4 3,6/0,6 3,,8/0,4,,/,8 9 9/, 9 9/, 8 7/, 8 6,6/0,9 6,3 6,3 4 / / 6/ 8/ / ) The given main/creep speed :6 is achieved a /pole motor. See pages 3 for microspeed unit speed :0. Other creep speeds on request. 44 x / x 3/ x x / 8/ 0334k.p6/703 Fig eps
12 Determination table, squirrelcage motors Further motor types, e.g. SBH slipring rotor motors, GD D motors and explosionproof motors. Frequency inverter controlled motors on request. DH Groups of mechanisms to ode ( speed) FEM Am m 3 m V V V3 V V V3 V V Motor type Main/creep, polechanging F4 Main/creep F4 rope Main hoist motor / m/min 6,3/, 6 9/, 3, 7,/, 8,/, 8 3, 9/, 3, m/min 4,/, 7/, 7 3,/0, 9,6/, 4 7/, 7 4,/, 7/, 7 KMH...B / Motor type Main/creep, polechanging F6 Main/creep F6 rope Main hoist motor Motor type Main speed rope Main hoist motor / m/min 7,/,, 3 9/,, 3,/, 8 m/min 3,/0, 6 7/, 4,/0, 7 7/,,6/0, 9 KMH...B / Main hoist / m/min, m/min, 6 KMH...B 00 DH Groups of mechanisms to FEM ode ( speed) Am m m V V V V V V Motor type Main/creep, polechanging F4 Main/creep F4 rope Main hoist motor / m/min 9/, 7,/, 8,/, 8 9/, 3, m/min 4,/, 3,/0, 9,6/, 4 4,/, 7/, 7 KMH...B / Motor type Main/creep, polechanging F6 Main/creep F6 rope Main hoist motor Motor type Main/creep F4 rope Main hoist motor / m/min 9/, 7,/,,/, 8 9/,, 3 m/min 4,/0, 7 3,/0, 6,6/0, 9 4,/0, 7 7/, KMH...B / Main hoist / m/min 7, 9, m/min 3, 4,, 6 KMH...B k.p6/703
13 DH Groups of mechanisms to FEM ode ( speed) Bm Am m 3 m 4 m V V V3 V V V3 V V V3 V V V3 V V V3 Motor type Main/creep, polechanging F6 Main/creep F6 rope Main hoist motor Motor type Main speed rope reep speed (F0 mechanical microspeed) rope Main hoist motor Mechanical microspeed F0 creep motor / m/min 6,3/, 0 0/, 7 6,3/, 0 8/, 3,/, 8/, 3 0/, 7 6/, 7 8/, 3 0/, 7 6/, 7 0/, 7,/, 6/, 7 m/min 3,/0, /0, 8 3,/0, 0, 6 6,3/ 0, 6 /0, 8 8/, 3 0, 6 /0, 8 8/, 3 /0, 8 6,3/ 8/, 3 KBH...B / Main hoist and F0 mechanical microspeed unit / m/min 6, 3 0 6, 3 8, ¹ ) 6, ¹ ) 8, 6 ¹ ) m/min, 3, 3, 4 6, , 8 4 6, 3 8 / m/min 0, 0,63, 0 0,63 0, 8, 0, 8, 0, 6 0,63, 0, 6 0, 8,, 6 m/min 0, 0,3 0, 0,3 0, 4 0,63 0, 4 0, 0, 8 0,3 0, 0, 8 0, 4 0,63 0, 8 KBH...B FG KBA...B DH Groups of mechanisms to FEM ode ( speed) Bm Am m 3 m 4 m V V V3 V V V3 V V V3 V V V3 V V V3 Motor type Main/creep, polechanging F6 Main/creep F6 rope Main hoist motor Motor type Main speed rope reep speed (F0 mechanical microspeed) rope Main hoist motor Mechanical microspeed F0 creep motor / m/min 8/, 3 6,3/, 0 0/, 7 6,3/, 0 8/, 3,/, 6,3/, 0 8/, 3,/, 8/, 3 0/, 7 6/, 7 m/min 0, 6 3,/0, /0, 8 3,/0, 0, 6 6,3/ 3,/0, 0, 6 6,3/ 0, 6 /0, 8 8/, 3 KBH...B / Main hoist and F0 mechanical microspeed unit / m/min 4 8 6, 3 0 6, 3 8, 8, 6, ¹ ) m/min, 4, 3, 3, 4 6, 3, 4 6, 3 3, 8 / m/min 0, 4 0, 0, 8 0, 0,63, 0 0,63 0, 8, 0, 0, 8, 0,63, 0, 6 m/min 0, 0, 0, 4 0, 0,3 0, 0,3 0, 4 0,63 0, 0, 4 0,63 0,3 0, 0, 8 KBH...B FG KBA...B ) Lifting speeds / and / on request 0334k.p6/703 3
14 DH Groups of mechanisms to FEM ode ( speed) Bm Am m 3 m 4 m V V V3 V V V3 V V V3 V V V3 V V V3 Motor type Main/creep, polechanging F6 Main/creep F6 rope Main hoist motor Motor type Main speed rope reep speed (F0 mechanical microspeed) rope Main hoist motor Mechanical microspeed F0 creep motor / m/min 6,3/, 0 0/, 7 /0, 8 8/, 3,/, 6,3/, 0 0/, 7 6/, 7 6,3/, 0 0/, 7 6/, 7 8/, 3,/, 6/, 7 m/min 3,/0, /0, 8,/0, 4 0, 6 6,3/ 3,/0, /0, 8 8/, 3 3,/0, /0, 8 8/, 3 0, 6 6,3/ 8/, 3 KBH...B / Main hoist and F0 mechanical microspeed unit / m/min 4 6, 3 0 8, 6, ¹ ) 6, ¹ ) 8, 6 ¹ ) m/min 3,, 4 6, 3 3, 8 3, 8 4 6, 3 8 / m/min 0, 4 0,63, 0 0, 0, 8, 0,63, 0, 6 0,63, 0, 6 0, 8,, 6 m/min 0, 0,3 0, 0, 0, 4 0,63 0,3 0, 0, 8 0,3 0, 0, 8 0, 4 0,63 0, 8 KBH...B4 FG KBA...B DH Groups of mechanisms to FEM ode ( speed) Bm Am m 3 m 4 m V V V3 V V V3 V V V3 V V V3 V V V3 Motor type Main/creep, polechanging F6 Main/creep rope Main hoist motor Motor type Main speed rope F6 reep speed (F0 mechanical microspeed) rope Main hoist motor Mechanical microspeed F0 creep motor / m/min /0, 8 8/, 3 6,3/, 0 0/, 7 /0, 8 8/, 3,/, /0, 8 8/, 3,/, 6,3/, 0 0/, 7 6/, 7 m/min,/0, 4 0, 6 3,/0, /0, 8,/0, 4 0, 6 6,3/,/0, 4 0, 6 6,3/ 3,/0, /0, 8 8/, 3 KBH...B / Main hoist and F0 mechanical microspeed unit / m/min 3, 8 4 6, 3 0 8, 8, 6, ¹ ) m/min, 6, 4 3,, 4 6, 3, 4 6, 3 3, 8 / m/min 0,3 0, 0, 8 0, 4 0,63, 0 0, 0, 8, 0, 0, 8, 0,63, 0, 6 m/min 0,6 0, 0, 4 0, 0,3 0, 0, 0, 4 0,63 0, 0, 4 0,63 0,3 0, 0, 8 KBH...B4 FG KBA...B ) Lifting speeds / and / on request k.p6/703
15 DH Groups of mechanisms to FEM ode ( speed) Bm Am m 3 m 4 m V V V3 V V V3 V V V3 V V V3 V V V3 Motor type Main/creep, polechanging F6 Main/creep F6 rope Main hoist motor Motor type / m/min 8/, 3,/, 86,3/, 0 0/, 7, 3 8/, 3,/, 8/ 3 8/, 3,/, 8/ 3 0/, 7 6/, 7,3, 7 m/min 0, 6,6/0, 9 3,/0, /0, 8 7/, 0, 6 6,3/ 9/, 0, 6 6,3/ 9/, /0, 8 8/, 3,/, 8 KBH...B / Main hoist and F0 mechanical microspeed unit Main speed rope reep speed (F0 mech. microspeed) rope Main hoist motor Mechanical microspeed F0 creep motor / m/min 8, 6, ¹ ) 8, 8 ¹ ) 8, 8 ¹ ) 0 6 ¹ ) ¹ ) m/min, 4 6, 3 3, 8 4 6, , 3 9 8, / m/min 0, 0, 8, 0,63, 0, 6 0, 8,, 8 0, 8,, 8, 0, 6, m/min 0, 0, 4 0,63 0,3 0, 0, 8 0, 4 0,63 0, 9 0, 4 0,63 0, 9 0, 0, 8, KBH...B B4 60 B4 00 B6 B4 60 B4 00 B6 B4 FG KBA...B B4 00 B6 B4 60 B4 00 B6 B4 60 B4 00 B6 DH Groups of mechanisms to FEM ode ( speed) Bm Am m 3 m 4 m V V V3 V V V3 V V V3 V V V3 V V V3 Motor type Main/creep, polechanging F6 / m/min 0, 6,6/0, 9 /0, 8 7,/, 6,3/, 0 9/, 6,3/, 0 9/, 8/, 3,/, 9 Main/creep F6 rope Main hoist motor Motor type m/min /0, 3,8/0, 4,/0, 4 3,6/0, 6 3,/0, 4,/0, 7 3,/0, 4,/0, 7 0, 6,6/0, 9 / m/min 8/, 3,/,8 0/, 7 4,/,4,/, 8/3,/, 8/3 6/, 7,3, 7 m/min 0, 6,6/0, 9 /0, 8 7,/, 6,3/, 0 9/, 6,3/, 0 9/, 8/, 3,/, 9 8/ m/min /0, 3,8/0, 4,/0, 4 3,6/0, 6 3,/0, 4,/0, 7 3,/0, 4,/0, 7 0, 6,6/0, 9 KBH...B / Main hoist and F0 mechanical microspeed unit / m/min 4 6, , 3 0, 6, 3 0, 8, 6 Main speed rope m/min 3, 4, 4 3, 6, 3 3, 6, 3 4 6, 3 8 / m/min 8, , 0, ¹ ) m/min 4 6, , 3 0, 6, 3 0, 8, k.p6/703 reep speed (F0 mechanical microspeed) rope Main hoist motor Mechanical microspeed F0 creep motor 8/ m/min 3, 4, 4 3, 6, 3 3, 6, 3 4 6, 3 8 / m/min 0, 4 0,63 0, 8 0, 0, 8, 0 0,63, 0, 0,63, 0, 0, 8,, 6 m/min 0, 0,3 0, 4 0, 0, 4 0, 0,3 0, 0,63 0,3 0, 0,63 0, 4 0,63 0, 8 / m/min 0, 8,, 6, 6,,,,, 6, 3, m/min 0, 4 0,63 0, 8 0, 0, 8, 0 0,63, 0, 0,63, 0, 0, 8,, 6 8/ m/min 0, 0,3 0, 4 0, 0, 4 0, 0,3 0, 0,63 0,3 0, 0,63 0, 4 0,63 0, 8 KBH...B 60 B4 00 B6 B6 60 B4 00 B6 B6 FG ) Lifting speeds / and / on request 60 B4 KBA...B B6 B6 60 B4 00 B6 B6 60 B4 00 B6 B6
16 DH 60 and DH 00 motor data Design in accordance the VDE regulations and the design rules of the FEM, to meet the high demands made on electric hoists. Main/creep F4 S ize No. of poles KMH Group of mechanisms to FEM P kw Required supply cable conductor crosssections and fuse links % DF n Starts/ h Rated current IN and starting current IA for 0 Hz 30 V 0 V 00 V rpm I N ( A) I A ( A) I N ( A) I A ( A) I N ( A) I A (A) cos cos ϕ N ϕ A 90 B /8 00 B /8 B /8, , , 3, 4, 4 0, 9 0,8 8 Am m, 3 m 0,4, , 7 7, 8 4, 3 6, 4, 6, 8 4, 9 3, 6 0, 6 0,86 0,7 0,79 8 0,6 0 60, 3 0, 7 3 6,, 4 4, 9 0,6 0, , ,8 0,68 Am, m 8 0, , 7 6,, 4 4, 9 9, 9 0, 0,68 S ize Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U and starting current IA for 0 Hz ) 30 V 0 V 00 V 30 V ( U, V) 0 V ( U 0 V) 00 V ( U V) KMH A A A mm² m mm² m mm² m 90 B / , 0, 60, 9 00 B / , 6, 47, 7 B / , 6, 30, 47 Main/creep F6 S ize No. of poles KMH Group of mechanisms to FEM P kw % DF n Starts/ h Rated current IN and starting current IA for 0 Hz 30 V 0 V 00 V rpm I N ( A) I A ( A) I N ( A) I A ( A) I N ( A) I A (A) cos cos ϕ N ϕ A B / , ,8 0,68 Am, m 0, , 3 4, 7, 3 8, 4, 3 6, 8 0,47 0,7 S ize Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U and starting current IA for 0 Hz ) 30 V 0 V 00 V 30 V ( U, V) 0 V ( U 0 V) 00 V ( U V) KMH A A A mm² m mm² m mm² B / 3 0 6, 6, 30, 47 m Main hoist KMH Group of mechanims to FEM P kw % DF n Starts/ h Rated current INand starting current IAfor 0 Hz 30 V 0 V 00 V rpm I N ( A) I A ( A) I N ( A) I A ( A) I N ( A) I A (A) cos cos ϕ N ϕ A 00 B Am, m 3 3, 69 7, 6 6, 3 0, 8 0,78 S ize Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U and starting current IA for 0 Hz ) 30 V 0 V 00 V 30 V ( U, V) 0 V ( U 0 V) 00 V ( U V) KMH A A A mm² m mm² m mm² 00 B 3 0 0,, 8, 48 m ) Fuse links also apply in conjunction a crosstravel motor. ) The lengths of the supply lines are calculated on the basis of an earthloop impedance of 00 mω k.p6/703
17 DH 60 and DH 00 motor data EKDH travel motor ( % DF) P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 30 V Nm A Nm kgm h Nm ZBF 7 A 4 B003 0,8 30,,00 0,69 3,0,70, 8 0, , 9, ZBF A 4 B00 0, 30,,60 0,73,70,60 4, 0 0, , 3 9, Weight Kg P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 0 V Nm A Nm kgm h Nm ZBF 7 A 4 B003 0,8 30, 0,60 0,69 3,0,70, 8 0, , 9, ZBF A 4 B00 0, 30, 0,90 0,73,70,60 4, 0 0, , 3 9, Weight Kg P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 00 V Nm A Nm kgm h Nm ZBF 7 A 4 B003 0,8 30, 0,48 0,69 3,0,70, 8 0, , 9, ZBF A 4 B00 0, 30, 0,7 0,73,70,60 4, 0 0, , 3 9, Weight Kg P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std Weight 30 V kw rpm Nm A Nm kgm h Nm Kg ZBF 7 A 8/4 B003 0,09 60,30, 0,6,0,9, , ,8 370,, 0,63,6,0, 0,9, P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std Weight 0 V kw rpm Nm A Nm kgm h Nm Kg ZBF 7 A 8/4 B003 0,09 60,30 0, 0,6,0,9, , ,8 370, 0,7 0,63,6,0, 0,9, P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std Weight 00 V kw rpm Nm A Nm kgm h Nm Kg ZBF 7 A 8/4 B003 0,09 60,30 0,64 0,6,0,9, , ,8 370, 0,8 0,63,6,0, 0,9, P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std Weight 30 V kw rpm Nm A Nm kgm h Nm Kg ZBF 7 A 8/ B003 0,09 67,, 3 0,6,60,70, 60 0, ,34 78,, 7 0,73 3,0,60, 00,9, ZBF A 8/ B00 0,3 630,9, 0,64,0,0 3, 60 0,07 0,0 790,70, 4 0,73 4,0,60 4, ,3 9, P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std Weight 0 V kw rpm Nm A Nm kgm h Nm Kg 0334k.p6/703 ZBF 7 A 8/ ZBF A 8/ B003 B00 0,09 67, 0,76 0,6,60,70, 60 0, ,34 78,,00 0,73 3,0,60, 00 0,3 630,9,0 0,64,0,0 3, 60 0,07 0,0 790,70, 0,73 4,0,60 4, 0 00,9, 3,3 9, 7
18 DH 60 and DH 00 motor data EKDH travel motor ( % DF) ZBF 7 A 8/ ZBF A 8/ B003 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 00 V Nm A Nm EKDH 00 travel motor for trolley, rope (/ % DF) ZBF A /4 B00 kgm h Nm 0,09 67, 0,6 0,6,60,70, 60 0, ,34 78, 0, 0,73 3,0,60, 00 0,3 630,9 0,96 0,64,0,0 3, 60 0,07 0,0 790,70,0 0,73 4,0,60 4, 0 00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 30 V Nm A Nm kgm h Nm 0,06 4,,60 0,7,00, 3, ,07 0, 3,7,70 0,64,,0 3, 6 3 Weight Kg,9, 3,3 9, Weight Kg 3,3 9, ZBF A /4 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 0 V Nm A Nm kgm h Nm 0,06 4,,0 0,7,00, 3, ,07 0, 3,7 0,97 0,64,,0 3, 6 3 Weight Kg 3,3 9, ZBF A /4 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 00 V Nm A Nm kgm h Nm 0,06 4,,0 0,7,00, 3, ,07 0, 3,7 0,78 0,64,,0 3, 6 3 Weight Kg 3,3 9, EUDH 60 travel motor for trolley 3,, /, and rope EUDH 00 travel motor for trolley 3,, / and rope No. of poles P % DF n Rated current I N and starting current I A for 0 Hz 30 V 0V 00 V cos cos ϕ N ϕ A kw rpm I N ( A) I A ( A) I N ( A) I A ( A) I N ( A) I A (A) 3/6 PKF 0, 3 8, 8, 8 0,8 0,68 4 0,78 0, 8 3/6 PKF 4 4 0, 30, 3 0,6, 7 0,49, 4 0,86 0,88 3/6 PKF 8 8 0, 70, 6 3, 7 0,9, 0,68, 0,0 0,7 3/6 PKF 8/ 3/6 PKF /4 8 0,07 6, 3, 6 0,74, 0,3, 0,7 0,86 0,7 900, 8 8, 6,, 0 0,76 3, 6 0,7 0,86 0,0 0,, 8, 3, 6 0,9, 0,66 0,8 4 0,7 4, 8 6,, 3, 6 0,76, 8 0, 0,86 8 EUDH 00 travel motor for trolley, rope P % DF n Rated current I N and starting current I A for 0 Hz 30 V 0 V 00 V kw r pm I N (A) I A (A) I N (A) I A (A) I N (A) I A (A) Example for calculating the cross sections of the conductors of cables exceeding the length indicated in the table: KMH 00 B /8, 30 V required length m known cross section x required length known length of cable =, x = 4 mm² 6 cos cos ϕ N ϕ A KMF A 4 0,3 30, 7, 0,9 3, 0,76, 0,74 0,8 KMF A 8/ 0,3/0, 630/70,0, 3,3 9,9,,4,9,7 0,9,, 4,6 0,7 0,88 0,84 0, k.p6/703
19 DH 300 DH 000 motor data Design in accordance the VDE regulations and the design rules of the FEM, to meet the high demands made on electric hoists. Main/creep F6 S ize No. of poles KBH Group of mechanisms to FEM P kw Required supply cable conductor cross sections and fuse links % DF n Starts/ h Rated current I Nand starting current IA for 0 Hz 30 V 0 V 00 V rpm I N ( A) I A ( A) I N ( A) I A ( A) I N ( A) I A (A) cos cos ϕ N ϕ A B / B / B / ) 60 B / ) B / ) 00 B / ) Bm 3,6 7 4, , , ,84 0,69 Am, m 0, 60 8, 9 4, 8, 4, 6, 0,47 0,7,9 0 0, , 48, , 0,69 3 m, 4 m 0,43 0 8, 9 4, 8, 4, 6, 0,4 0,7 Bm 4, , ,74 0,67 Am, m 0, , 8,, 4 6, 9, 9 0,4 0, 3, , 6 7 9, 3 7 0,68 0,67 3 m, 4 m 0, ,, 4 6, 9, 9 0,38 0, Bm 7, , ,70 0,6 Am, m, , 7 0, 6 0, 0,0, , 0 4, ,6 0,6 3 m, 4 m 0, , 7 0, 6 0,36 0,0 Bm, , 8 4 0,88 0,6 Am, m, , 3, 9 0,36 0,3 9, , 7 4 0,86 0,6 3 m, 4 m, , 3, 9 0,3 0,3 Bm 7, ,84 0,60 Am, m, ,36 0,48 4, , 0,60 3 m, 4 m, , 30 0,3 0,48 Bm ,84 0,0 Am, m 3, ,37 0, ,8 0,0 3 m, 4 m , 39 0,3 0,0 S ize Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U and starting current IA for 0 Hz 4) 30 V 0 V 00 V 30 V ( U, V) 0 V ( U 0 V) 00 V ( U V) KBH A A A mm ² m mm ² m mm ² B / 0 0, 6, 9, 46 B / 0 4 8, 0, 3 m B / ) 60 B / ) B / ) 00 B / ) ) 0 ) 6 ) ) 4 3) 8 4 3), ) 4 ) 6 ) 0 ) , ) 4 ) 6 ) 0 ) k.p6/703 ) Only use motors starting and braking circuitry. Voltage drop may then be 0 %. (See function description (74 IS 9) ) Fuse links also apply in conjunction a crosstravel motor. 3) Earthloop impedance of 00 m Ω required. 4) The lengths of the supply lines are calculated on the basis of an earthloop impedance of 00 m Ω. 9
20 DH 300 DH 000 motor data Main hoist KBH 00 B 4 Group of mechanisms to FEM Bm Am, m P kw % DF n Starts/ h Rated current I N and starting current I A for 0 Hz 30 V 0 V 00 V rpm I N ( A) I A ( A) I N ( A) I A ( A) I N ( A) I A (A) cos cos ϕ N ϕ A 3,6 0 8, 7 0, 4 8, ,7 3 m, 4 m, , , 33 0,6 0,73 B 4 B 4 B 4 60 B 4 00 B 6 B 6 Bm Am, m 4, , 3 6 0, ,68 3 m, 4 m 3, , 4 6 9, ,66 Bm Am, m 7, , 6 0,78 3 m, 4 m, , 78 3, 7 6 0,76 Bm Am, m, ,7 3 m, 4 m 9, ,68 Bm Am, m 7, ,78 3 m, 4 m 4, ,7 Bm Am, m 8, ,7 3 m, 4 m, ,66 Bm Am, m ,79 3 m, 4 m ,76 0,68 0,6 0,9 0,8 0,46 0,60 S ize Mains connection delay fuse for 0 Hz ) Supply lines for % voltage drop U and starting current IA for 0 Hz 3) 30 V 0 V 00 V 30 V ( U, V) 0 V ( U 0 V) 00 V ( U V) KBH A A A mm ² m mm ² m mm ² 00 B , 8, 3, 0 B , 3, 36 B , 3, 0 m B B 4 ) 38 ) B B ) Fuse links also apply in conjunction a creep or crosstravel motor. ) Earthloop impedance of 00 m Ω required. 3) The lengths of the supply lines are calculated on the basis of an earthloop impedance of 00 m Ω k.p6/703
21 DH 300 DH 000 motor data F 0 microspeed unit KBA 7 B 4 Groups of mechanisms to FEM Bm Am, m P kw % DF n Starts/ h Rated current I N and starting current IA for 0 Hz 30 V 0 V 00 V rpm I N ( A) I A ( A) I N ( A) I A ( A) I N ( A) I A (A) cos cos ϕ N ϕ A 0, , 6 3, 7, 7 7, 9, 6, 3 0,7 3 m, 4 m 0, , 3 3, 7, 7, 9, 0 6, 3 0,70 0,77 B 4 90 B 4 00 B 4 B 4 Bm Am, m, 3 7, 9 6 4, 6, 3, 6, 0,73 3 m, 4 m, , 3 6 4,, 3, 3, 0,68 Bm Am, m,3 36, 4 4 6, 6 4, 9 0,74 3 m, 4 m, , 4, 9 4 4, 7 9 0,70 Bm Am, m 3, 6, 7 9, 4 7, ,7 3 m, 4 m 3, 0 360, 7 8, 7 4 7, ,68 Bm Am, m, , 6 0, ,7 3 m, 4 m 4, , 6 9, ,70 0,77 0,7 0,73 0,68 EUDH, EKDH travel motor data ( % DF) ZBF 63 A 8/ B003 ZBF 7 A 8/ ZBF A 8/ ZBF 90 B 8/ ZBF 00 A 8/ B003 B00 B00 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 30 V Nm A Nm kgm h Nm 0, ,8, 0,9,,0, ,0049 0, 74 0,87,6 0,7,6,0, 0 0,09 67,,30 0,6,60,70, 60 0, ,34 78,,7 0,73 3,0,60, 00 0,3 630,9,0 0,64,0,0 3, 60 0,07 0,0 790,70, 0,73 4,0,60 4, ,0 690,,60 0,0,9,0 6, 0,069 0, 76, 4,00 0,79 3,60, 6, 0,9 68 4,00 3,70 0,0,,0 9, ,0309, ,0,60 0,8 4,00,0 9, 30 Weight Kg,4 0,9, 3,3 9, 4,4 8, 8, k.p6/703 ZBF 63 A 8/ B003 ZBF 7 A 8/ ZBF A 8/ ZBF 90 B 8/ ZBF 00 A 8/ B003 B00 B00 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 0 V Nm A Nm kgm h Nm 0, ,8 0,66 0,9,,0, ,0049 0, 74 0,87 0,9 0,7,6,0, 0 0,09 67, 0,76 0,6,60,70, 60 0, ,34 78,,00 0,73 3,0,60, 00 0,3 630,9,0 0,64,0,0 3, 60 0,07 0,0 790,70, 0,73 4,0,60 4, ,0 690,,0 0,0,9,0 6, 0,069 0, 76,,30 0,79 3,60, 6, 0,9 68 4,00,0 0,0,,0 9, ,0309, ,0 3,0 0,8 4,00,0 9, 30 Weight Kg,4 0,9, 3,3 9, 4,4 8, 8,3 3
22 DH 300 DH 000 motor data EUDH, EKDH travel motor ( % DF) ZBF 63 A 8/ B003 ZBF 7 A 8/ ZBF A 8/ ZBF 90 B 8/ ZBF 00 A 8/ B003 B00 B00 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 00 V Nm A Nm kgm h Nm 0, ,8 0,3 0,9,,0, ,0049 0, 74 0,87 0,76 0,7,6,0, 0 0,09 67, 0,6 0,6,60,70, 60 0, ,34 78, 0, 0,73 3,0,60, 00 0,3 630,9 0,96 0,64,0,0 3, 60 0,07 0,0 790,70,0 0,73 4,0,60 4, ,0 690,,0 0,0,9,0 6, 0,069 0, 76,,8 0,79 3,60, 6, 0,9 68 4,00,70 0,0,,0 9, ,0309, ,0,60 0,8 4,00,0 9, 30 Weight Kg,4 0,9, 3,3 9, 4,4 8, 8,3 3 EKDH 300/0 travel motor for trolley, /and rope (/ % DF) ZBF A /4 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 30 V Nm A Nm kgm h Nm 0,06 4,,70 0,7,00, 3, ,07 0, 3,7,70 0,64,,0 3, 6 3 Weight Kg 3,3 9, ZBF A /4 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 0 V Nm A Nm kgm h Nm 0,06 4,,0 0,7,00, 3, ,07 0, 3,7 0,97 0,64,,0 3, 6 3 Weight Kg 3,3 9, ZBF A /4 B00 P N n N M N I N cos ϕ N I A / I N M A / MN M H Jmot A M B std kw rpm 00 V Nm A Nm kgm h Nm 0,06 4,,0 0,7,00, 3, ,07 0, 3,7 0,78 0,64,,0 3, 6 3 Weight Kg 3,3 9, EUDH 300/0 travel motor for trolley, /and rope P % DF n Rated current I N and starting current I A for 0 Hz 30 V 0 V 00 V kw r pm I N (A) I A (A) I N (A) I A (A) I N (A) I A (A) cos cos ϕ N ϕ A KMF A 4 0,3 30, 7, 0,9 3, 0,76, 0,74 0,8 KMF A 8/ 0,3/0, 630/70,0, 3,3 9,9,,4,9,7 0,9,, 4,6 0,7 0,88 0,84 0,84 Example for calculating the cross sections of the conductors of cables exceeding the length indicated in the table: KBH B /, 30 V required length m known cross section x required length, x = = 4 mm² known length of cable k.p6/703
23 Variable speed travel drive EUDH/EKDH travel motor Indrive motor key data at 0 V, 87 Hz, approx. 00 rpm, 00 % DF Indrive P N n N M N I N cos ϕ N M H / MN Jmot Brake kw rpm Nm A kgm 03 Brake M B std ZBI 7 A4 IND 00 0,44 00, 7, 8 0,9, 6 0, B007 ZBI 7 B 4 IND 00 0,64 490,, 7 0,3, 6 0,6 B007 ZBI A 4 IND 00 0,96 0 3, 6 3 0,64, 6,49 B007 ZBI B 4 IND 00,3 0, 4, 0,6, 6,6 B00 3,4 Nm, Nm 7,6 Nm 0 Nm ZBI 90 A 4 IND 00,9 0 07, 4 04, 9 0,74, 6,0 B00 06 Nm ZBI 90 B 4 IND 007, , 6 0,79, 6 4,73 B00 00 Nm DH 60, DH 00, DH 300, DH 0 hoist weights / / Type A / / Type A Motor Motor DH 60 H DH 60 H 9 KMH KMH DH DH DH 00 H 0 KMH DH 00 H 6 KMH / / Type A Motor DH 300 H DH 300 H 0 KBH KBH DH Weight of mechanical microspeed unit FG 06 KBA 7 = 8 kg FG 08 KBA 7 = 0 kg FG 08 KBA = kg / / Type A Motor 0334k.p6/703 DH 0 H DH 0 H 0 KBH KBH DH Weight of mechanical microspeed unit FG 06 KBA 7 = 8 kg FG 08 KBA 7 = 0 kg FG 08 KBA = kg 3
24 DH 00 and DH 600 hoist weights / / Type A Type B Motor DH 00 H DH 00 H 0 DH 00 H DH 00 H KBH KBH KBH KBH Weight of mechanical microspeed unit FG 08 KBA 7 = 0 kg FG 08 KBA = kg DH / / Type A Type B Motor DH 600 H DH 600 H 0 DH 600 H DH 600 H KBH KBH KBH KBH Weight of mechanical microspeed unit FG 08 KBA 7 = 0 kg FG 08 KBA = kg DH k.p6/703
25 DH 000 and DH 000 hoist weights / / Type A Type B Motor DH 000 H 6 DH 000 H 4 DH 000 H DH 000 H KBH KBH KBH KBH Weights of mechanical microspeed unit FG 08 KBA = kg FG 0 KBA 90 = 60 kg FG 0 KBA 00 = 86 kg DH / / Type A Type B Motor DH 000 H 8 DH 000 H 7 DH 000 H 47 KBH KBH KBH Weights of mechanical microspeed unit FG 0 KBA 90 = 60 kg FG 0 KBA 00 = 86 kg FG 0 K BA = kg DH k.p6/703
26 Mounting flange positions and rope leadoffs leadoff or 3 possible (dimensions on request). Mounting flange position A ode number Pay attention to mounting position provided on DH 60, DH 00, DH 000. Mounting flange position ode number Terminal box Main hoist motor Welded suspension only for DH 300DH 0 and DH 00DH 000 DH 60 H9 and DH 00 H eps eps Mounting flange position B ode number Mounting flange position D ode number Remove suspension from DH 300 DH 0 at this point (if necessary) eps eps Fig. Looking at main hoist motor end faces Demag hoist unit rope guide leadoff Special rope leadoffs 4 and (on request) Special design leadoff 3 α β α β α 3 β 3 D H 60/ DH 300/0 3 9 D H 00/ D H D H Demag hoist unit out rope guide leadoff 3 α β α β α 3 β 3 D H 60/ DH 300 DH 0 DH 00 DH 600 DH 00 DH 000 H H 0 H H 0 H H H 6 H 4 H H Fig eps DH 000 H 8 H 7 9 H k.p6/703
27 Mounting flange positions and rope leadoffs Four different mounting positions A, B, and D and three rope leadoffs, and 3 can be obtained by rotating the hoist unit about its itudinal axis (see fig. 7). The position of the motor terminal box can be changed, staggered at 90. If the mounting flange position is altered, it must be ensured that the code number stamped into the gearbox casing (gear ratio) always points upwards (see fig. 7). Only then do we guarantee that the gearbox is vented properly. 0 Indication of position of terminal boxes for main/creep motor (mechanical microspeed). Fig eps Standard Terminal box location H H 0 H 3 H Mounting flange position A B D The position is indicated by the code numbers 0 3, ascending in anticlockwise direction when looking at the motor end face. The position must be indicated in accordance the selected mounting flange position A, B, or D. Model code for ordering a mechanical microspeed unit Gearbox Basic form Main hoist motor terminal box location ) Other gear ratios on application ) For 6pole main hoist motor i = Microspeed motor terminal box location G ear ratio ) FG.. U 0 H F / 0 ) FG.. U H 0 F 0 / 0 ) FG.. U H F / 0 ) FG.. U 3 H 0 F 0 / 0 ) Dimensions for fitting end stops on runways End stops must be fitted at both ends of the runway UDH b7 KDH b7 DH 300 DH DH 0 DH 00 / 43 6 DH 0 DH 00 / 70, DH 600 / DH 600 / DH 00 DH 00 0 DH DH DH 000 / DH 000 / End stop cpl. part no End stop cpl. part no b7 0334k.p6/703 Part no Part no Fig eps eps 7
28 ounterweight box filling for EKDH 300 EKDH 000 trolleys KDH low headroom monorail trolleys feature a counterweight box cover. The counterweight boxes are supplied empty. Fill the counterweight box scrap when fitting the trolley. The quantity depends on the flange width and the trolley drive arrangement. KDH monorail trolleys must be balanced exactly. Refer to the table below for the counterweight. Approximate counterweight box fillings for EKDH trolleys 6 DH 300 H DH 0 H DH 300 H 0 DH 0 H 0 DH 00 H DH 600 H DH 00 H 0 DH 600 H 0 /, Motor KBH 00 KBH KBH KBH KBH 00 KBH KBH KBH KBH KBH KBH KBH 60 KBH KBH KBH Flange width ounterweight box filling b [mm] approx. [kg] KBH k.p6/703
29 0 0 DH 00 H DH 600 H DH 00 H 0 DH 600 H 0 DH 000 H 6 DH 000 H 4 DH 000 H /, Motor KBH KBH KBH KBH 60 KBH KBH KBH KBH 60 KBH KBH 60 KBH KBH 00 KBH KBH 60 KBH KBH 00 KBH KBH 60 KBH KBH 00 Flange width ounterweight box filling b [mm] approx. [kg] When a standard type U0 or U microspeed unit is fitted, the counterweight box filling should be increased by 0 % of the weight of the unit, and by % of the weight of the unit for the standard type U. 0334k.p6/703 9
30 DH hoist mounting positions Tables and diagrams of mounting positions in flange position A and rope leadoff. Hoist unit Possible s are marked an x in the table. Mounting positions other rope leadoffs on request. / / / Mounting position ) ) Acc. to VDI guideline 3007/986, rigid connection clamping length l k /bolt diameter d, µ = 0,4 individual verification required in the case of deviations. ) Hoist type A and B (see pages 3 4) Mounting position Mounting position Mounting position 3 Mounting position 4 Max. tightening torque ) DH 60 H, H 9 x x x x x M DH 00 H 0, H 6 30 Nm DH 300/0 H, H 0 x x x x x DH 00/DH 6360 H, H 0, H, H DH 6 H, H0 x x x x x M Nm DH 6 H, H x x x x x DH 000 H 6, H 0, H, H x x x x x DH 000 H 8, H 7, H 47 x x x x x only H 6 M Nm M Nm eps eps 3044.eps 344.eps Hoist mounting in position DH 60, /, and rope DH 00, / and rope DH 00, rope DH 300 DH 000 DH 000 (4 x threaded plate) Retaining nut Setnut Motor side Motor side 944.eps 6044.eps DH 60/00 DH 300 DH 0 DH 00 DH 600 DH 000 DH 000 /, and /, and /, and /, and /, and DH 0 DH 600 DH 600 H, H / and / and /, and 30 Retaining nut x Part no. Flat steel Threaded plate x Dimension h Nut M Set nut Part no. 4 x Washer 4 x x x x x x Dimension h x 4 x 0334k.p6/703
31 DH 60 DH 000 frame dimensions DH 60/00 DH 300 DH S Welded suspension only for DH 300DH 0 and DH 00DH 000 f f Motor side Motor side f f 8 e 30 0 S e e 4 e f eps 644.eps DH 000 special design 90 DH 000 range Ø33 90 Ø33 Motor side Motor side f 3 Bore holes on sides 3 and 4 on request. Fig eps f f f f3 e e4 e s DH 60 DH 00 DH 300/0 H H 9 60 see figure H H 6 60 H H see figure 3 8 H 60 DH 00/600 H H H H k.p6/703 DH 000 DH 000 H H 600 H 997 H 8 H H ,
32 DH 60 and DH 00 hoist units SWL 00 kg 000 kg DH 60 H, H 9 l L3 l 3 / rope / 0 70 d travel / / H = 460 H9 = 60 m m n n , g4 n eps eps eps DH 00 H0, H6 / rope / l L3 l d H0 = 460 H6 = travel / / m m n n 99, eps eps g4 n eps dimension dimensions and out overload cutoff 3 Hoist unit DH 686 / / / / / / / / travel travel m m n m n g 4 n 4 e e m m n m n g 4 n 4 e e H H / / A out out creep out out DH DH H DH , 0, H , k.p6/703
33 DH 60 and DH 00 hoist units Type A H H , rope DH 60 H 9 DH 00 H 6 = = e e e No hook travel eps eps eps eps Type A 30 H0 H6 84, eps eps See page 3 for weights Hoist unit dimensions DH 60 DH 00 method / / 4 / /, / / / dia. Drum dia. (rope centretocentre) Pitch mm 7 7,, 9 6, mm mm 8, 6, 0 7, Motor type Main/creep, pole changing F 4 DH 60 Main hoist motor ode l hook d H H 9 H H 9 Main hoist motor ode l hook l d H 0 H 6 H 0 H 6 l KMH 90 V KMH 00 V DH KMH 00 V KMH V KMH V k.p6/703 Motor type Main hoist Main hoist motor ode l l 3 hook d H H 9 H H 9 Main hoist motor ode l l 3 hook l d H 0 H 6 H 0 H 6 l DH 60 KMH 00 V DH 00 KMH 00 V
34 DH 300 hoist unit SWL 0 kg 00 kg / rope l l 3 l d 8 6 e travel / / m m n n 4344.eps 44.eps g4 n4 / rope Type A See page 3 for weights Hoist unit dimensions DH 300 method / / / dia. Drum dia.(rope centretocentre) Pitch mm 7 7, mm mm 8, eps eps dimension dimensions overload cutoff dimensions out overload cutoff / / A / / A out out creep out out out out creep DH DH out out 34 Hoist unit DH / / / / Type A travel m m n m n g 4 n 4 e H 4 6 6, , H e 0334k.p6/703
35 DH 300 hoist unit rope = = 34 Extra for MGS or ZMS e 8 e No hook travel eps 444.eps DH hoist unit F 0 mechanical microspeed unit l7 l6 l l4 h6 g g h7 0 h4 e h h eps 44.eps Motor type Main/creep, pole changing F 6 Main hoist motor Motor type Main hoist ode l over l 3 hook d H H 0 l KBH V over hook l 4 H H 0 KBH V KBH V Main hoist motor ode l over l hook hook l 4 d g H H 0 l H H 0 over KBH 00 V KBH V KBH V k.p6/703 Motor type Main hoist F 0 mechanical microspeed unit Main hoist motor ode Gearbox reep hoist motor KBH 00 V FG 06 KBA 7 KBH V KBH 3 l hook g h 4 h h 6 h 7 H H 0 l 6 l KBA FG V KBA
36 DH 0 hoist unit SWL 000 kg 0000 kg / rope l l 3 l d 8 6 e travel / / m m n n g4 n eps 44.eps / rope Type A See page 3 for weights Hoist unit dimensions DH 0 method / / / dia. Drum dia. (rope centretocentre) Pitch mm 7 7, mm mm 8, eps eps dimension dimensions overload cutoff dimensions out overload cutoff / / A / / A out out out out out out out out DH 4 creep creep DH DH Hoist unit DH 4 / / / / Type A travel m m n m n g 4 n 4 e H 4 6 6, , H e 0334k.p6/703
37 DH 0 hoist unit rope = = 34 Extra for MGS or ZMS No hook travel e 8 e eps 444.eps DH hoist unit F 0 mechanical microspeed unit l7 l6 l l4 h6 g g h7 0 h4 e h h eps 44.eps Motor type Main/creep, pole changing F 6 Main hoist motor Motor type Main hoist ode l over l 3 hook d H H 0 l KBH V over hook l 4 H H 0 KBH V KBH V Main hoist motor ode l over l 3 hook 4 3 over hook l 4 d g H H 0 l H H 0 KBH 00 V KBH V KBH V k.p6/703 Motor type Main hoist F 0 mechanical microspeed unit Main hoist motor ode Gearbox reep hoist motor KBH 00 V FG 06 KBA 7 KBH V KBH 3 l hook g h 4 h h 6 h 7 H H 0 l 6 l KBA FG V KBA
38 DH 00 hoist unit SWL 0 kg 00 kg l l 60 l4 / rope / Type A 49 H; H d e , travel / / m m n n g4 n eps eps eps eps Type B H; H eps eps 0 60 m8 Important: Pay attention to m8 when determining the design. Ø6 dimension 3 l8 m7 H= 660 H= 08 4 dimensions overload cutoff Ø6 6 D0 dia. bore holes for locating return sheave eps dimensions out overload cutoff Hoist unit / / A B / / A B w/ o w/ o w/ o creep w/ o w/ o w/ o w/ o w/ o creep DH DH w/ o w/ o / / / / A B travel DH 3 m m n m n g 4 n 4 l 8 m 7 m 8 g 4 n 4 e H 4 6, H , DH H 0, DH DH H , DH e k.p6/703
39 DH 00 hoist unit rope = = 8 4 Extra for MGS or ZMS No hook travel e 4 e eps DH hoist unit F 0 mechanical microspeed unit eps l7 l6 l l4 44 g g 98 0 e See page 4 for weights Hoist unit dimensions DH eps eps 0334k.p6/703 method / / / dia. Drum dia. (rope centretocentre) Pitch Motor type Main/creep, pole changing F 6 Main hoist motor Motor type Main hoist mm 4 mm 83 mm,, Motor type Main hoist F 0 mechanical microspeed unit Special design See pages for type hoist units ode l over l 3 hook d H H 0 H H l KBH V over hook l 4 H H 0 H H KBH V KBH 60 V Main hoist motor ode l over l hook hook l 4 d g H H 0 H H l H H 0 H H KBH V KBH V KBH V Main hoist motor ode KBH V Gearbox reep hoist motor over 4 3 l hook g H H 0 H H l 6 l 7 KBA KBH V FG 08 KBA KBH V3 KBA
40 DH 600 hoist unit SWL 600 kg 6000 kg l l 60 l4 / rope / Type A 49 H; H d e , travel / / m m n n g4 n eps eps eps eps Type B H; H eps eps 0 60 m8 Important: Pay attention to m8 when determining the design. Ø6 dimension 3 l8 m7 H= 660 H= 08 4 dimensions overload cutoff Ø6 6 D0 dia. bore holes for locating return sheave eps dimensions out overload cutoff / / A B / / A B w/ o w/ o w/ o w/ o w/ o w/ o w/ o w/ o w/ o w/ o Hoist unit creep creep DH DH DH / / / / A B travel DH 666 m m n m n g 4 n 4 l 8 m 7 m 8 g 4 n 4 e H 4 6, H , DH H 0, DH DH H , DH e k.p6/703
41 DH 600 hoist unit rope = = 8 4 Extra for MGS or ZMS No hook travel e 4 e eps DH hoist unit F 0 mechanical microspeed unit eps l7 l6 l l4 44 g g 98 0 See page 4 for weights Hoist unit dimensions DH 600 method / / / dia. Drum dia. (rope centretocentre) Pitch mm 4 mm 83 mm,, e eps Motor type Main/creep, pole changing F 6 Main hoist motor 4 Special design See pages for type hoist units ode l over l 3 hook d H H 0 H H l KBH V eps over hook l 4 H H 0 H H KBH V KBH 60 V k.p6/703 Motor type Main hoist Main hoist motor ode l over l 3 hook hook l 4 d g H H 0 H H l H H 0 H H KBH V KBH V KBH V Motor type Main hoist F 0 mechanical microspeed unit Main hoist motor ode KBH V Gearbox reep hoist motor over 4 3 l hook g H H 0 H H l 6 l 7 KBA KBH V FG 08 KBA KBH V3 KBA
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