DS8100A QUICK REFERENCE GUIDE (Rev. D)
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1 DSA QUICK REFERENCE GUIDE 23 (Rev. D)
2 UPDATES AND LANGUAGE AVAILABILITY UK/US I F D E The latest drivers and documentation updates for this product are available on Internet. Log on to: Su Internet sono disponibili le versioni aggiornate di driver e documentazione di questo prodotto. Questo manuale è disponibile anche nella versione italiana. Collegarsi a: Les versions mises à jour de drivers et documentation de ce produit sont disponibles sur Internet. Ce manuel est aussi disponible en version française. Cliquez sur : Im Internet finden Sie die aktuellsten Versionen der Treiber und Dokumentation von diesem Produkt. Die deutschsprachige Version dieses Handbuches ist auch verfügbar. Adresse : En Internet están disponibles las versiones actualizadas de los drivers y documentación de este producto. También está disponible la versión en español de este manual. Dirección Internet : SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website. Log on to and click on the links indicated for further information: PRODUCTS Search through the links to arrive at your product page which describes specific Info, Features, Applications, Models, Accessories, and Downloads including the Genius utility program, which allows device configuration using a PC. It provides RS232 and Ethernet interface configuration. SERVICE - Overview - Warranty Extensions and Maintenance Agreements - Sales Network- Listing of Subsidiaries, Repair Centers, Partners - Helpdesk - Material Return Authorization LEGAL NOTICES 5 - Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under U.S. and international laws. Copying, or altering of this document is prohibited without express written consent from Datalogic Automation S.r.l. Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U. Genius, PackTrack, ACR, ASTRA, CD SQUARE and ID-NET are trademarks of Datalogic Automation S.r.l. All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners. Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material. 2
3 DSA GENERAL VIEW Linear Model Figure A Laser Beam Output Windows Oscillating Mirror Model 7 2 Standard Figure B Ethernet 2 3 Programming Keypad Power On LED (Green) Phase On LED (Yellow) Encoder LED (Yellow) TX Data LED (Green) Network LED (Red) LCD Display 2 3 Figure C Lonworks 7-pin Male Connector Lonworks 7-pin Female Connector Serial Interface and I/O 26-pin male Connector Harting RJ Industrial Modular female Connector NOTE For further details on product installation, see the complete Reference Manual available on the configuration CD-ROM included with this product. 3
4 CONNECTIVITY Examples of the most common system layouts are shown in this section, for additional layouts refer to the Reference Manual. Local Lonworks Networks CAB-3xx PWR- Slave Master CBX** P.S.* CAB-Fx Local Host BTK-2 * P.S. (Presence Sensor) connected to Input (External Trigger/PS) input. ** CBX jumper set to accept scanner power Small Synchronized Network with 2 Readers CAB-3xx PWR-2 Slave 3 Slave CAB-6xx Slave 2 Slave Master CBX** P.S.* Encoder*** CAB-Fx Local Host * P.S. (Presence Sensor) connected to Input (External Trigger/PS) input. ** CBX jumper set to accept scanner power. *** Encoder connected to Input 2 (Encoder) input. Small Synchronized Network with more than 2 Readers and Single Power Unit
5 Local Lonworks Networks Host HUB ETHERNET CAB-SC63 Cable VAC INPUT SC6 CAB-SC63 Extended I/O AUX Power/Net CAB-SC63 PWO LONWORKS BTK- Bus Return ENCODER PS PS Aux A C E G DXA DSA DXA DSA BTK- Bus Return B D F H DXA DSA DXA DSA Large Synchronized Network with DXA and DSA Scanners E D F C B G H SC6 Conveyor A PWO Example Large Synchronized Network Reading Station 5
6 NETWORK TERMINATION When building a Lonworks system the network must be properly terminated by positioning the BTK-2 Lonworks terminator in the DSA master reader and the BTK- Lonworks bus return in the last DSA slave reader. The BTK- bus return provides a connector to be inserted in the Lonworks 7-pin female connector of the last slave reader in the network; while the BTK-2 Lonworks terminator provides a different connector to be inserted in the Lonworks 7-pin male connector of the master reader: DSA Master DSA Last Slave BTK-2 BTK- Network BTK-2 and BTK- Two cables are also provided as accessories to terminate and power the network: CAB-65 and CAB-35. CAB-65 is a power and Lonworks termination cable to be used for connecting the DSA master to an external power unit within the network; while CAB-35 is a power and bus return cable to be used for connecting the last DSA slave to an external power unit. DSA Master DSA Last Slave Network Power Unit CAB-65 CAB-35 CAB-65 and CAB-35 6
7 ELECTRICAL CONNECTIONS The details of the connector pins are indicated in the following tables: The table below gives the pinout of the CBX/CBX5 terminal block connectors. Use this pinout when the DSA reader is connected by means of the CBX/CBX5: CBX/5 Terminal Block Connectors Power Vdc Power Supply Input Voltage + GND Power Supply Input Voltage - Earth Protection Earth Ground Inputs +V Power Source Inputs -V Power Reference Inputs IA EXT TRIG/PS A (polarity insensitive) for PS IB EXT TRIG/PS B (polarity insensitive) for PS I2A IN 2/ENC A (polarity insensitive) for Encoder I2B IN 2/ENC B (polarity insensitive) for Encoder I3A IN 3A (polarity insensitive) IA IN A (polarity insensitive) I3B IN 3B/IN B Reference (polarity insensitive) Outputs +V Power Source - Outputs -V Power Reference - Outputs O+ OUT + O- OUT - O2+ OUT 2+ O2- OUT 2- O3A OUT 3A (polarity insensitive) O3B OUT 3B (polarity insensitive) Auxiliary Interface TX Auxiliary Interface TX RX Auxiliary Interface RX SGND Auxiliary Interface Reference Shield Shield Network Cable Shield Main Interface RS232 RS5 Full-Duplex RS5 Half-Duplex TX TX+ RTX+ RTS TX- RTX- RX *RX+ CTS *RX- SGND SGND SGND * Do not leave floating, see Reference Manual for connection details. CAUTION Do not connect GND and SGND to different (external) ground references. GND and SGND are internally connected through filtering circuitry which can be permanently damaged if subjected to voltage drops over. Vdc. 7
8 The DSA scanner provides a 26-pin male D-sub connector for connection to power supply, Host interface (Main and Aux), and input/output signals. 26-pin D-Sub Connector Pinout Pin Name Function CHASSIS Chassis - internally connected to GND Cable shield connected to chassis RXAUX Receive data of auxiliary RS232 (referred to GND) 2 TXAUX Transmit data of auxiliary RS232 (referred to GND) OUT + Configurable digital output positive pin 22 OUT - Configurable digital output negative pin OUT 2+ Configurable digital output 2 positive pin 2 OUT 2- Configurable digital output 2 negative pin 6 OUT 3A Configurable digital output 3 polarity insensitive 9 7 OUT 3B Configurable digital output 3 polarity insensitive 9 26 EXT_TRIG/PS A External trigger (polarity insensitive) for PS 9 EXT_TRIG/PS B External trigger (polarity insensitive) for PS 26-pin male D-sub Connector 6 IN2/ENC A Input signal 2 (polarity insensitive) for Encoder IN2/ENC B Input signal 2 (polarity insensitive) for Encoder IN3A Input signal 3 (polarity insensitive) 5 INA Input signal (polarity insensitive) 2 IN_REF Common reference of IN3 and IN (polarity insensitive) 9, 3 VS Supply voltage positive pin 23, 25, 26 GND Supply voltage negative pin Main Interface Pin RS232 RS5 Full-Duplex RS5 Half-Duplex 2 TX TX5+ RTX5+ 3 RX * RX5+ RTS TX5- RTX5-5 CTS * RX5-7 GND_ISO GND_ISO GND_ISO * Do not leave floating, see Reference Manual. for connection details. Two 7-pin connectors provide access to the scanner s local Lonworks network used for both input and output connections to build a multi-sided or omni-station system. 7-pin Lonworks Connector Pinout Pin Name Function A GND Supply voltage (negative pin) A2 VS Supply voltage to 3 Vdc (positive pin) CHASSIS Cable shield A - internally connected by capacitor to chassis 2 n.c. Not connected 3 CHASSIS Cable shield B - internally connected by A A2 capacitor to chassis 5 n.c. Not connected Male - Input 5 n.c. Not connected 6 n.c. Not connected 5 7 VS_I/O Supply voltage of I/O circuit A A2 Lon A+ Lonworks a line (positive pin) 9 Lon A- Lonworks a line (negative pin) Female - Output Lon B+ Lonworks b line (positive pin) Lon B- Lonworks b line (negative pin) 2 SYS_I/O System signal 7-pin Local Lonworks Connectors 3 SYS_ENC_I/O System signal Reserved Internally connected 5 Ref_I/O Reference voltage of I/O circuit
9 Ethernet Version DSA Harting RJ Industrial Modular Connector HUB / SWITCH TX+ TX- RX n. c. n. c. 5 5 RX- 6 6 n. c. n. c. 7 7 Harting RJ Industrial Female Connector n. c. = not connected NOTE For Ethernet connections, always use the Harting RJ Industrial Push Pull Ethernet connector (included in the package). This connector assures a robust connection and full IP rated protection. 9
10 APPENDIX TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage Power Consumption Common Communication Interfaces Model-Dependent Communication Interfaces Inputs Ext. Trigger, Encoder 2 aux. digital inputs Outputs 3 software programmable digital outputs OPTICAL FEATURES Light Receiver Wavelength Safety Class Light Source Laser Control READING FEATURES Scan Rate Max. Resolution Max. Reading Distance Max. Reading Width Max. Depth of Field USER INTERFACE LCD Display Keypad LED Indicators Main to 3 Vdc. to.67 A; W typical.5 to. A; 3 W Max. (including startup current) Baud Rate RS232 RS5 full-duplex to 5 RS5 half-duplex Auxiliary RS232 to 5 Other Lonworks Ethernet (optocoupled NPN or PNP) (optocoupled) Avalanche photodiode 63 to 6 nm.25 Mb/s Mb/s Class 2 - EN625-; Class II - CDRH Up to semiconductor laser diodes Security system to turn laser off in case of motor slow down scans/s (see reading diagrams on page 7) 2 lines by characters LCD 3 keys Power On (green) Phase On (yellow) Encoder (yellow) TX Data (green) Network (red)
11 SOFTWARE FEATURES Readable Codes Interleaved 2/5 Code 39 Standard Codabar Code 2 EAN 2 Code 93 (Standard and Full ASCII) EAN/UPC (including Add-on 2 and Add-on 5) GS DataBar (including Limited and Expanded) Code Selection Up to codes during one reading phase Headers and Terminators One header up to 2-bytes and one terminator 2-bytes Operating Modes On Line, Serial On Line, Automatic, Test, PackTrack, Continuous Configuration Modes Genius utility program Parameter Storage Non-volatile internal FLASH ENVIRONMENTAL FEATURES Operating Temperature Storage Temperature Humidity Ambient Light Immunity to +5 C (+32 to +22 F) - to +7 C (- to +5 F) 9% non condensing 36 lux Vibration Resistance: Linear Models Oscillating Mirror Models EN hours on each axis 2 to Hz.5 3 to 55 Hz 2 7 to Hz.5 5 to 9. Hz.5 9. to 5 Hz Shock Resistance: EN shocks on each axis 3 g; ms 5 g; ms Protection Class EN 6529 PHYSICAL FEATURES Linear Models IP6* Oscillating Mirror Models Mechanical Dimensions 27 x 73 x 27 mm 275 x 92 x 25 (.5 x 6.79 x.9 in) (.3 x 7.57 x in) Weight 5 kg ( lbs.) 6. kg ( lbs.) * sealed connectors required, including the Harting RJ Industrial Push Pull Ethernet connector for Ethernet models. MODEL DESCRIPTION DSA - X X X X Laser Number: 2 = Double laser 3 = Triple laser Communication Type: = Standard version = Ethernet version Optic Version: = Linear 5 = Oscillating mirror Optical Resolution: = Low resolution = Medium resolution 2 = High resolution 3 = Very High resolution
12 ACCESSORIES Name Description Part Number Power Supplies PWR- J-box power unit /23 VAC 2 V W 93ACC53 PWR-2 J-box power unit /23 VAC 2 V 2 W 93ACC7 PWR-A J-box power unit /23 VAC 2 V W 93ACC5 Cables and Terminators BTK- Bus terminator kit (5 pcs) 93ACC9 BTK-2 Double terminator kit (2 pcs) 93A527 CAB- wire shielded cable D 9.5 mm 5 m 93ACC CAB- 7-pin scanner/scanner connection cable.2 m 93A5 CAB-2 7-pin scanner/scanner connection cable 2.5 m 93A53 CAB-5 7-pin scanner/scanner connection cable 5 m 93A5 CAB-35 Power and bus return cable (last Slave) 5 m 93A526 CAB-3 Power and bus return cable (last Slave) m 93A5336 CAB-2 No power cable 2.5 m 93ACC75 CAB-5 No power cable 5 m 93ACC759 CAB-F 6K-K FBUS cable to CBX m 93A5355 CAB-F2 6K-K FBUS cable to CBX 2 m 93A5356 CAB-F5 6K-K FBUS cable to CBX 5 m 93A5357 CAB-652 Fam 6K-K cross cable 2.5 m 93A52 CAB-655 Fam 6K-K cross cable 5 m 93A529 CAB-65 Power and Lonworks termination cable (Master) 5 m 93A529 Software Management Datalogic WebSentinel-5 Supervisor (up to 5 arrays) 93A Datalogic WebSentinel- Supervisor (up to arrays) 93A5 Datalogic WebSentinel- Supervisor (up to arrays) 93A6 Datalogic WebSentinel-32 Supervisor (up to 32 arrays) 93A7 Datalogic WebSentinel-6 Supervisor (up to 6 arrays) 93A Datalogic WebSentinel-2 Supervisor (up to 2 arrays) 93A9 Datalogic WebSentinel-256 Supervisor (up to 256 arrays) 93A * Connection Boxes CBX Compact Connection Box 93A367 CBX5 Modular Connection Box 93A36 CBX Gateway Connection Box 93A377 BM Backup Module 93ACC BA DIN Rail Adapters for CBX 93ACC2 BA Bosch Adapters for CBX 93ACC22 BA9 Two Cable Glands Panel 93ACC7 Sensors MEP-593 Photocell kit PNP (PH-) 93ACC79 MEP-53 Photocell kit NPN 93ACC72 OEK-2 Optical encoder kit ( m cable + spring) 93ACC77 OEK- Optical encoder kit + m cable 93ACC6 Deflection Mirrors GFC- 9 mirror 93A25 GFC- 9 mirror close distance 93A3 Brackets FBK- Fast bracket kit (2 pcs) 93ACC3 US- Bracket kit ( pcs) 93ACC FS- Frame shaper ( pcs) 93ACC75 Miscellaneous PLL- Optocoupled PLL device 93ACC2 ACS- Air cleaning system 93ACC3 * DSA application software does not support any of the CBX5 Host Interface Module accessories nor the BM5 Display accessory. Use the CBX Gateway for Host Interface Applications, (Fieldbus and non Fieldbus). 2
13 OSCILLATING MIRROR MODELS Oscillating mirror models are used when coverage of a large reading area is required, mainly in picket fence applications. The oscillating mirror is placed in front of the reading aperture of the DSA scanner to deflect the laser beam. As the mirror moves, this sweeping function of the laser beam allows the coverage of a larger area to locate the barcodes. The aperture angle is symmetrical and the scan line perpendicular to the scanner is at as shown in the figure below By configuring the oscillating speed up to the maximum value of 9 Hz, raster emulation can be performed for reading fast moving objects. Hz Max. Aperture NOTE By limiting the raster width to the minimum necessary, the number of scans on the reading surface is increased. 3
14 MECHANICAL INSTALLATION DSA can be installed to operate in any position. There are 6 screw holes (M6 X ) on the sides of the scanner for mounting. The diagram below can be used for installation; refer to the Reading Diagrams for correct positioning of the scanner with respect to the reading zone and scanner orientation [.9] 72.5 [6.79] M6 N [.] 5 27 [.5] 5 [.97] 6. [.] 67.5 [2.66] 5 [.97] 67.5 [2.66] 5 mm inch DSA Linear Model Overall Dimensions 92.3 [7.57] 275. [.3] 6.7 [.] 5 25 [.] 5 [.97] 67.5 [2.66] 67.5 [2.66] 5 6. [.] 5 [.97] mm inch 2 DSA Oscillating Mirror Model Overall Dimensions
15 R R 5 N N mm inch ST-63 Mounting Bracket Overall Dimensions WARNING When installing several scanners, take care to position them correctly so that no laser beam enters the reading window perpendicularly and at the same level of the output beam of the other scanners. This condition could occur more frequently for side mounted applications. If these precautions are not followed, it may occur that the laser of the blinded scanner starts blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly. To resolve this problem, it is sufficient to slightly change the inclination and position of one of the two scanners involved. READING CONDITIONS ANSI Grade B minimum scans/sec The following tables describe the requirements for standard applications. Minimum Code Height for ACR Reading (mm) 5 3 Conveyor Speed (m/s) /5 Interleaved Code Resolution (mm) Ratio 3: Table Minimum Code Height for ACR Reading (mm) 5 3 Conveyor Speed (m/s) Code 39 Code Resolution (mm) Ratio 3:; Interdigit = Module Size Table 2 5
16 Minimum Code Height for ACR Reading (mm) 5 3 Conveyor Speed (m/s) Code 2 Ean 2 Code Resolution (mm) Table 3 Minimum Code Height for ACR Reading (mm) 5 3 Conveyor Speed (m/s) Codabar Code Resolution (mm) Ratio 3:; Interdigit = Module Size Table Minimum Code Height for ACR Reading (mm) 5 3 Conveyor Speed (m/s) EAN -3, UPC-A Code Resolution (mm) Table 5 6
17 READING DIAGRAMS Note:, corresponds to the center of the laser beam output window. DSA-2X.5 mm/ mils (in) 6 6 (cm) 2 7 CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) DSA-2X.3 mm/5 mils (in) 6 6 (cm) 2 7 CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) 7
18 DSA-3X.5 mm/ mils (in) 6 6 (cm) 2 7 CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) DSA-3X.3 mm/5 mils (in) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) 6 6 (cm) (cm)
19 DSA-3X.3 mm/2 mils (in) (cm) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) DSA-3X3.25 mm/ mils (in) (cm) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) 9
20 DSA-3X5.5 mm/ mils (in) 6 6 (cm) 2 7 CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) DSA-3X5.3 mm/5 mils (in) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) 6 6 (cm) (cm)
21 DSA-3X25.3 mm/2 mils (in) (cm) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) DSA-3X35.25 mm/ mils (in) (cm) CONDITIONS Code = Interleaved 2/5 or Code 39 PCS =.9 Pitch angle = Skew angle = Tilt angle = (in) (cm) 2
22 COMPLIANCE See the DSA Reference Manual for the Declaration of Conformity. LASER SAFETY 3 2 Figure A Figure B Laser Safety Label 3 Identification Label Laser Safety Label 2 Warning and Device Class Label The scanner is classified as a Class 2 laser product according to EN625- regulations and as a Class II laser product according to CDRH regulations. Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed. The laser beam can be switched off through a software command (see also the Genius Help On-Line). AVOID EXPOSURE LASER LIGHT IS EMITTED FROM THIS APERTURE CAUTION-CLASS 3B LASER LIGHT WHEN OPEN AVOID EXPOSURE TO BEAM AVOID EXPOSURE LASER RADIATION IS EMITTED FROM THIS APERTURE Laser Safety Label for Standard and Oscillating Mirror Models LASER LIGHT DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT MAXIMUM OUTPUT RADIATION mw EMITTED WAVELENGTH 63~6 nm TO EN 625-: DATALOGIC S.P.A. Via Candini, 2 2 Calderara di Reno - Bologna - Italy Manufactured Volt Model No. Serial No. Amp. This product conforms to the applicable requirements of 2CFR at the date of manufacture. Warning and Device Class Label Device Identification Label The laser diodes used in this device are classified as Class 3B laser products according to EN 625- regulations and as Class IIIb laser products according to CDRH regulations. Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode (3 mw at 63~6 nm). 22
23 FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This device complies with PART 5 of the FCC Rules. Operation is subject to the following two conditions: () This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 5 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. POWER SUPPLY This product is intended to be installed by Qualified Personnel only. - This scanner is intended to be supplied by either a UL Listed power supply marked 'Class 2' or 'LPS', output rated - 3 V dc, minimum.5 A or by a UL Listed computer with LPS outputs. - This scanner must be supplied by a Class II Power Supply Unit conforming to the EN 695 safety regulation. CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. PATENTS This product is covered by one or more of the following patents. U.S. patents: Re. 36,25; 5,3,5; 5,992,7; 6,37,7 B; 6,77,979 B; 6,39,352 B; 6,3,36 B; 6,527, B; 6,629,639 B2; 6,6,52 B; 6,72,7 B2; 7,6,65 B; 5,2,772; 5,2,53; 5,66,92; 5,5,7; 6,6,29 B; 6,669,9 B2; 7,,3 B2. European patents: 652,53 B; 79,35 B; 5,376 B; 926,65 B; 959,26 B9;,96,6 B;,27,57 B;,363,22 B;,67,9 B. Japanese patents: 3,793,55;,33,95;,376,353. Additional patents pending. 23
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