Educational Flexible Manufacturing and Logistic System

Transcription

1 Educational Flexible Manufacturing and Logistic System Overview The Educational Flexible manufacturing system (FMS) and logistic system developed by Googol Technology is a small-size of automatic manufacturing and logistic system, which consist of a small-size automatic storage system, a small-size product line, conveyor systems, identification systems, robotic arm and some CNC machines such as 3D engraving machine, laser cutting machine and laser engraving machine. The FMS and logistic system is an open architecture platform, suitable for teaching and training in the fields of automatic control, CNC, manufacturing, mechatronics, industrial engineering and logistics, etc. Googol Technology provides standard educational FMS and logistic systems. We also provide customized FMS and logistic systems according to customer s special order. LAN in management Control terminal Profibus Master Terminal ddatabase server Profibus s LAN Electric connection Profibus Network motion controller Siemens PLC AGV workstation Wireless communication Delivery robot Assembly robot Automatic stereo warehouse Automatic delivery line Automatic guarding vehicle Laser inner engraving machine Laser outer engraving machine Parts identification and detection Material storing and delivering subsystem Manufacturing subsystem Main Feature Practicability A small-size FMS or logistic system to simulate industrial process An integrated system with practical manufacturing ability Openness Open architecture Open control platform Open source code Copyright 2006 Googol Technology (HK) Ltd All Right reserved -1-

2 Open interface Modularization Configurable on the storage system and belt/tape lines Can integrate different operational machine Industrialization Industrial grade components Design according to real Industrial production Using standard industrial facilities Equipments The following options are provided for customer choosing: Automatic Storage System Safety Advanced motion controller +AC servo motor Open-structure Expandability Automatic Stacker Crane Control Center GWHK2005 Industrial standard control box Duo working mode: manual / parallel O/R Conveying System GWJ2005 Equipped with photoelectric sensor, connecting to PLC applicable I/O module for signal detection Conveyor System GHL2005 Variety of industrial conveyor system: belt conveyor, roller conveyor, chain conveyor, curve conveyor U-type conveyor system Belt Conveyor Roller Conveyor Chain Conveyor Curve Conveyor Copyright 2006 Googol Technology (HK) Ltd All Right reserved -2-

3 Conveyor System Network Control Center GHLK2005 Industrial standard control box Network control mode: the network communication with server is realized by SIEMENS S7-200 CPU with M277 ProfiBus-DP network extension module Open architecture Barcode reader and printer Barcode Reader Barcode Printer RFID System Module (G_RFID2001) Color Identification System Composed of CCD camera, lens, image acquisition card and related identification software Sorting and picking material by camera PC+ image acquisition card open structure, user may write their own image process algorithms Terminal Surveillance System Automatic 3X zoom lens Network online surveillance 2-DOF platform control Playback function Terminal Control System ProfiBus-DP server control system Logistic system management software Storage management software Network communication software WMS storage management software MES manufacturing execution software Copyright 2006 Googol Technology (HK) Ltd All Right reserved -3-

4 Ergonomics Platform Temperature and humidity sensor Light sensor and adjustable optical system Decibel measurement device and noise simulation system Supervisory control and data acquisition platform, can acquire signals and represent as curves Temperature and Humidity Sensor Digital Light Sensor Decibel measurement device Automatic Guided Vehicle Assembly Assembly robot and exchanged worktable. Manufacturing AGV 3D engraving machine, Laser cutting machine (manufacture nonmetallic material) Laser engraving machine (manufacture artificial crystals). Software System Configuration MES manufacturing execution system Operation system (open source) Copyright 2006 Googol Technology (HK) Ltd All Right reserved -4-

5 WMS logistic storage management system Integrated data collection platform software Ergonomics Integrated Data Collection Interface Acquisition Database Diagram Network surveillance software Surveillance Software Main Interface Video Playback Interface Network communication protocol Equipment layer: profibus, industrial Ethernet. Management layer: high speed LAN, Internet. Copyright 2006 Googol Technology (HK) Ltd All Right reserved -5-

6 Subject coverage FMS System Motor control theory including AC servo motor, stepping motor, induction motor. Sensors that usually used in the industry including photovoltaic and photoinductive sensors, limit switch sensors (electromechanical) and encoder. Transmission theory including timing belt transmission, and master screw transmission, etc. Pneumatic components including cylinder, solenoid valve, and robotic grip. Operation and application of PLC Application on motion controller. CNC technology and numerical control system manufacturing Field-bus configuration and network communication, wireless communication of AGV Robotics on application, control and programming Resource allocation and management: resource allocation of manufacturing equipment and material transportation equipment, as well as their real-time monitoring and control. Working procedure dispatch: appointing the PRI of working procedure and dispatching production planning pursuant to the sequence rules Management of procedure in production: monitoring and control of procedure in production, giving an alarm of failure in detail during the production process. Management of material flow: providing visible management of material flow for stuff and finished product. Logistic System Flow procedure and analysis The determine of manufacturing time and efficiency Stop watch time analysis (time research) experiment Human-machine operation analysis The application example of task measurement in production line assembly Automatic storage system enquiry/physical take operation mode experiment Automatic storage system purchasing/delivery operating mode experiment Material identification, barcode identification, RFID and transmission experiment Successful Laboratory Cases Small Flexible Manufacturing System Laboratory Copyright 2006 Googol Technology (HK) Ltd All Right reserved -6-

7 Googol Technology Standard Flexible Manufacturing System Lab Logistic System Laboratory Industrial Engineering Laboratory Copyright 2006 Googol Technology (HK) Ltd All Right reserved -7-

8 Googol Technology Industrial Engineering and Logistic System Laboratory GOOGOL TECHNOLOGY (HONG KONG) LIMITED GOOGOL TECHNOLOGY (SHENZHEN) LIMITED RM 3639, ANNEX BLDG, HKUST RM W211, IER BUILDING, SOUTH AREA CLEAR WATER BAY, KLN, HK SHENZHEN HI-TECH INDUSTRIAL PARK TEL: TEL: FAX: FAX: (PRODUCTS ENQUIRY) (PRODUCTS ENQUIRY) WEBSITE: WEBSITE: Copyright 2006 Googol Technology (HK) Ltd All Right reserved -8-