Elevating Work Platform Repair Parts Manual. For PUSH 6 PRO, PUSH 8 PRO and PUSH 10 PRO
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1 Elevating Work Platform Repair Parts Manual For PUSH 6 PRO, PUSH 8 PRO and PUSH 10 PRO PUSH 6 PRO PUSH 8 PRO PUSH 10 PRO sn: sn: sn: PN September 2012
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4 The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged. If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform. Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury. If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury. Do not approach or leave the aerial platform until the electricity has been turned off. Do not attempt to operate the lower controls when the platform, boom structure, or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor. Repair Parts 4 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
5 Table of Contents Electrical Hazard...2 Repair Parts Chassis PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO...7 Tray...8 Scissor Stack PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO...10 Platform...12 Platform Mounting...14 Lift Cylinder...15 Hydraulic Schematic...16 Upper Control Box...17 Tray Wiring Harness...18 Scissor Stack Wiring Harness...19 Upper Control Box Wiring Harness...20 Electtrical Schematic... Placards and Decals...22 Signet Specification for HB /4 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts 5
6 Chassis PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO Chassis PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO Repair Parts 6 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
7 Chassis PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO Item Part No. Qty. Description D 1 BASE WELDMENT D 1 ARM WELDMENT D 1 ARM WELDMENT PIN D 2 LINK D 1 LINK COLLAR SHAFT 15MM BAR HEX WHEEL ASSY FIXED CASTOR M10 FLAT WASHER DIN NUT HEX LKG M WSHR FLAT M WSHR LOCK M WHEEL ASSY SWIVEL CASTOR BUMPER W/M10 X 1.5 THREADED STUD BRG 25MM ID X 28MM OD X 0MM LG D 1 WELDMENT PIN WSHR LOCK M10 DIN COVER PLATE D 2 SLIDE SHCS M8 X 1.25 X 25 G8.8 ISO 4762 BLACK OXIDE NUT HEX LKG M TRAY SUB ASSY PUSH (STAGE 1) SPRING ROLL PIN 6M X D 1 KEEPER PIN M6 FLAT WASHER DIN WSHR LOCK M6 DIN BLT FLSKTHD M SBHCS M10 X 1.50 X 25 GR 10.9 BLK FINISH SBHCS M10 X 1.50 X 45 GR 10.9 BLK FINISH SBHCS M6 X 1.0 X 12 GR 10.9 BLK FINISH SBHCS M8 X 1.25 X 16 GR 10.9 BLK FINISH SBHCS M10 X 1.50 X 16 GR 10.9 BLK FINISH HYDRAULIC HOSE SECURING BUSH TIE DOWN BRACKET TIE DOWN BAR M8 FLAT WASHER M8 X 1.5 X 25 GR 8.8 HEXBOLT ZP M8 NYLOC NUT Chassis PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts 7
8 Tray 18 Tray Repair Parts 8 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
9 Item Part No. Qty. Description Tray WLDMT, TRAY CHARGER SIGNET 12V BATTERY 12V PUSH/PULL SW ASSY W/NC CONTACT SW TGL SPDT (ON) OFF (ON) CHARGER PLUG BLUE CHARGER PLUG YELLOW M4 FLAT WASHER DIN WSHR LOCK M4 DIN BLT HEXHD M MM RETAINING PIN ASSY ALARM, SOUNDER TIME DELAY MODULE RELAY SPDT 12V 40AMP RAISE PUSH BUTTON LOWER PUSH BUTTON NUT LKG M TRAY BRACKET, PUSH ENABLE PUSH BUTTON TERMINAL STRIP (12) SHCS M4 X 0.7 X 25 G8.8 ISO 4762 ZINC PLATED - BRIGHT CROMATED BLOCK, TRAY STOP WSHR LOCK M6 DIN HHCS M6 X 1 X 18 G8.8 ISO 4017 DIN KEY SWITCH SHCS M6 X 1 X 12 G12.9 ISO 4762 ZINC PLATED - BRIGHT CROMATED POWER UNIT M10 FLAT WASHER DIN WSHR LOCK M10 DIN BLT HEXHD M X 25MM AMP DIODE CONTACT BLOCK N/O CHARGER LEAD Tray PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts 9
10 Scissor Stack PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO PUSH 6 PRO OUTERSTACK PUSH 6 PRO INNERSTACK PUSH 8/10 PRO OUTERSTACK PUSH 8/10 PRO INNERSTACK PUSH 6 PRO CYLINDER ASSEMBLY PUSH 8/10 PRO CYLINDER ASSEMBLY Scissor Stack PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO Repair Parts 10 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
11 Scissor Stack PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO Item Part No. Qty. Description WLDMNT 1ST INNER ARM PUSH WLDMNT 1ST INNER ARM PUSH WLDMNT 1ST INNER ARM PUSH WLDMNT 1ST OUTER ARM PUSH WLDMNT 1ST OUTER ARM PUSH WLDMNT 1ST OUTER ARM PUSH WLDMNT 2ND INNER ARM PUSH WLDMNT 2ND INNER ARM PUSH WLDMNT RD OUTER ARM PUSH 6/ WLDMNT RD OUTER ARM PUSH WLDMNT RD INNER ARM PUSH 6/ WLDMNT RD INNER ARM PUSH TUBE 2ND OUTER ARM LH PUSH TUBE 2ND OUTER ARM LH PUSH TUBE 2ND OUTER ARM RH PUSH TUBE 2ND OUTER ARM RH PUSH WELDMENT PIN PUSH 8/ WELDMENT PIN PUSH WELDMENT PIN KEEPER PIN PUSH KEEPER PIN PUSH 8/ M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH 8/ M22 X 2.5 STEEL-INSERT HEX LOCKNUT PUSH WSHR LOCK M8 PUSH 8/ WSHR LOCK M8 PUSH BLT FLSKTHD M PUSH BLT FLSKTHD M PUSH 8/ SHCS M8 X 1.25 X 16 G12.9 ZINC COATED ALLOY STEEL PUSH8/ SHCS M8 X 1.25 X 16 G12.9 ZINC COATED ALLOY STEEL PUSH CYLINDER, LIFT PUSH CYLINDER, LIFT PUSH CYLINDER, LIFT PUSH PIN CYLINDER MOUNT SNAP RING EXTERNAL 18MM BLOCK SLIDE PUSH BLOCK SLIDE PUSH 8/ SNAP RING EXT 20MM PUSH SNAP RING EXT 20MM PUSH 8/ BLOCK SLIDE PUSH BLOCK SLIDE PUSH 8/ BRG 25MM ID X 28MM OD X 0MM LG PUSH 8/ BRG 25MM ID X 28MM OD X 0MM LG PUSH BRG 25MM ID X 28MM OD X 40MM LG PUSH 8/ BRG 25MM ID X 28MM OD X 40MM LG PUSH COVER COIL WSHR LOCK M4 DIN SBHCS M4 X.7 X STAINLESS STEEL WLDMT, PIVOT BRKT BLEED DOWN WLDMT BLEED DOWN LEVER WSHR LOCK M6 DIN HHCS M6 X 1 X 12 G8.8 ISO 4017 DIN BUMPER HHCS M8 X 1.25 X 45 G8.8 ISO 4017 DIN NUT HEX LKG M UNC HEX LOCK NUT SAFETY PROP, POPUP M10 FLAT WASHER DIN NUT HEX LKG M HHCS M10 X 1.5 X 65 G8.8 DIN PIN, ROLL M8 X PIN, PUSH 6 CYLINDER 40 1 T-HANDLE PUSH 6 Scissor Stack PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts
12 Platform A A SECTION A-A Platform Repair Parts 12 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
13 Item Part No. Qty. Description Platform WLDMT DECK PUSH BLOCK SHCS M8 X 1.25 X 50 G8.8 ISO 4762 BLACK OXIDE NUT HEX LKG M WELDMENT PIN COMPARTMENT LITERATURE BOX M8 THREADED KNOB D 1 WLDMT, HAND RAIL, LEFT WLDMT, HAND RAIL, FRONT D 2 WLDMT, SWING GATE D 1 WLDMT, HAND RAIL, RIGHT PIN, SALOON DOOR RETAINING RING, EXTERNAL,.625 DIA, BASIC SHCS M8 X 1.25 X 70 G8.8 ISO 4762 ZINC PLTD BRIGHT CHROMATE METRIC ACORN NUT M8 X 1.25 ZINC PLTD HHCS M8 X 1.25 X 16 G8.8 ISO 4017 DIN WSHR LOCK M BUMPER UPPER CONTROL BOX (SEE PAGE 17) Platform PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts 1
14 Item Part No. Qty. Description Platform Mounting 1 1 SCISSOR STACK REFERENCE SLIDE BLOCK SNAP RING EXT 20MM SHCS M8 X 1.25 X 20 G8.8 ISO4762 BLACK OXIDE PIN NUT HEX LKG M SHCS M8 X 1.25 X 50 G8.8 ISO4762 BLACK OXIDE 8 1 PLATFORM REFERENCE BLOCK Platform Mounting Repair Parts 14 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
15 Lift Cylinder Item Part No. Qty. Description CYLINDER, LIFT PUSH 6 PRO INCLUDES ITEM CYLINDER, LIFT PUSH 8 PRO INCLUDES ITEMS 2 AND CYLINDER, LIFT PUSH 10 PRO INCLUDES ITEMS 2 AND SOLENOID VALVE, 12 VOLT DC BEARING CHECK VALVE,.045 ORIFICE HOSE KIT, PUSH HOSE, HYDRAULIC, -4-4F -4F R FTG, 1/4 BSP M -4 ORFS POS FTG, -6 ORB, -4 ORFS POS PUSH 8/10 CYLINDER 1 2 PUSH 6 CYLINDER HYDRAULIC SCHEMATIC Lift Cylinder PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts 15
16 Hydraulic Schematic Hydraulic Schematic Repair Parts 16 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
17 Item Part No. Qty. Description Upper Control Box CONTROL PANEL BOX CONTROL PANEL FACE RAISE PUSH BUTTON M4 FLAT WASHER DIN WASHER LOCK M4 DIN SBHCS M4 X 0.7 X 12 GR10.9 BLK FINISH BATTERY GAUGE ENABEL PUSH BUTTON EMERGENCY STOP BUTTON DECAL PLATFORM UP/DOWN DECAL EMERGENCY STOP DECAL BATTERY CHARGE INDICATOR DECAL ENSURE BRAKES ARE LOCKED Upper Control Box PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts 17
18 Tray Wiring Harness Item Part No. Qty. Description CONN 14 RECEP DEUTSCH PIN - 16 DCH TERMINAL 1I 22/ TERMINAL R10I 22/ TERMINAL FEM188I 22/ SPADE TERMINAL - RED FORK TERMINAL - RED FORK TERMINAL - BLUE BOOTLACE FERRULE - GREY A E D 7 F C 1 L 2 K P B J E F B To Timer 17A To Terminal Strip To Function Switches To Hydraulic Power Unit A P N M A B C D E F G H J K L To Scissor Stack Wiring Harness 17A 17 22A 2 N D M A C G NOTE! VIEW SHOWING REAR INSERT DEUTSCH RECEPTACLE : SHELL SIZE 18 - (14 x SIZE 16 PINS) To Timer Relays H WIRE DESCRIPTION TERM LOC TERM LOC TERM LOC TERM LOC TERM LOC GROUND ITEM 2 A ITEM (2) B ITEM 6 C ITEM 5 D ITEM 6 (5) F E-STOP SIGNAL FROM GROUND ITEM 2 A ITEM 7 E 14 PLATFORM ENABLE ITEM 2 A ITEM 7 E 16 LOWER ITEM 2 A ITEM 5 D ITEM 7 E ITEM 6 F 17 RAISE ITEM 2 A ITEM 5 D ITEM 7 E ITEM 6 F 22 ESTOP RETURN ITEM 2 A ITEM 9 D 0 CYLINDER COIL GROUND ITEM 2 A ITEM 6 F 2 TILT SENSOR OUTPUT ITEM 2 A ITEM 6 (2) F TILT SENSOR POSITIVE ITEM 2 A ITEM 9 D 6 ELEVATION SWITCH RETURN ITEM 2 A ITEM 6 C ITEM 6 (2) F 7 ELEVATION SWITCH SEND ITEM 2 A ITEM 5 D 40 CYLINDER COIL SIGNAL ITEM 2 A ITEM 6 F 71 TIMER TO PAUSE RELAY 1 ITEM 6 C ITEM 6 F 7 TIMER TO PAUSE RELAY 2 ITEM 6 C ITEM 6 F 91 GROUND ENABLE ITEM 9 D ITEM 8 E ITEM 7 E 151 BATTERY TO E-STOP CIRCUIT ITEM D ITEM 8 E ITEM 7 E 17A PUMP CONTACTOR POST RELAY ITEM 4 B ITEM 6 F 22A TILT ALARM POST RELAY ITEM 6 F ITEM 9 D Tray Wiring Harness Repair Parts 18 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
19 Item Part No. Qty. Description Scissor Stack Wiring Harness CONN 14 PIN DEUTSCH PLUG SOCKET CONTACT -16 DEUTSCH LOCK WEDGE 4 PIN PLUG 4 PIN DEUTSCH TERMINAL FEM250 22/ PIN -16 DCH RECEPTACLE DEUTSCH IN CABLE COND 18 GA IN CABLE 2 COND 18 GA 40 IN CABLE 5 COND 18 GA LOCK WEDGE 6 PIN M4 RING TERMINAL A B C D E F G H J K L M N P M N C D A H G 12 L K P B J E F To Level Sensor To Cylinder Harness To Stack Switch NOTE! VIEW SHOWING REAR INSERT DEUTSCH PLUG : SHELL SIZE 18 - (14 x SIZE 16 SOCKETS) To Tray Wiring Harness Scissor Stack Wiring Harness PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts 19
20 Item Part No. Qty. Description Upper Control Box Wiring Harness PLUG 6 PIN DEUTSCH SOCKET CONTACT -20 DEUTSCH 6 IN CABLE 6 COND 20 GA TERMINAL FEM250 22/ LOCK WEDGE 6 PIN To Scissor Stack Wiring Harness To Upper Control Box Upper Control Box Wiring Harness Repair Parts 20 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
21 Electrical Schematic ENABLE E-STOP BCI KEY SW ENABLE RAISE LOWER M STACK SWITCH PUMP COIL + + TIMER E-STOP RAISE LOWER CYLINDER COIL TILT SENSOR - - A B C D E F G H J K L M N P FUSE 250A CONTACTOR 17A TILT ALARM A A V DC Electrical Schematic REV H PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO Repair Parts
22 Item Part No. Qty. Description Placards and Decals COMPARTMENT LITERATURE DECAL POPUP DECAL FORKLIFT POINT DECAL MAINTENANCE PROP DECAL MAXIMUM WHEEL LOAD DECAL SAFE WORKING LOAD DECAL ENSURE BRAKES ARE LOCKED DECAL INDOOR USE ONLY DECAL FULLY READ OPERATORS MANUAL DECAL PUSH 6 PRO (ECO ) DECAL PUSH 8 PRO (ECO ) DECAL PUSH 10 PRO DECAL MAXIMUM CHASSIS INCLINATION DECAL EMERGENCY BLEED DOWN DECAL LOWER CONTROLS DECAL OPERATING INFORMATION INSIDE DECAL DO NOT JETWASH DECAL EMERGENCY STOP DECAL BATTERY CHARGE INFORMATION DECAL CONTROL PUSH PRO DECAL DANGER ABOVE DECAL HARNESS HARD POINT DECAL CE LOGO DECAL CHARGING NOTICE DECAL ENABLE NOTICE Rear Right Side Section A-A Top View of Chassis 22 Front Left Side Placards and Decals Repair Parts 22 PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO
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24 POP-UP Vigo Centre Birtley Road Washington Tyne & Wear NE8 9DA UK Tel +44 (0) Fax +44 (0)
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