SmartWire Panel Wiring Solutions the easy way to connect

Transcription

1 SmartWire Panel Wiring Solutions the easy way to connect Richard Chung SmartWire Program Manager Milwaukee, WI 2008 Eaton Corporation. All rights reserved.

2 SmartWire Panel Wiring Solution Key Customer Needs Low cost connectivity to standard devices Easy method for connecting vs traditional hard-wiring Cost and time savings during assembly, test, and commissioning i i Reduced overall footprint of control panel layout Easy connectivity to industry standard logic networks Traditional SmartWire Elimination of I/O modules Major reduction of control wiring 25% space savings in panel 2 2

3 SmartWire Panel Wiring Solutions 1) An Easy Way to Connect Components 2) Achieve PLC Independence 3) Quicker Assembly Time 4) Prognostic Capability 5) Cost Savings 6) Quicker Commissioning i i 3 3

4 Why did we develop SmartWire? Past and today Wiring of a control cabinet is a labor-intensive activity Every wire has to be... Cut to length Stripped of insulation Crimped with ferrule or lugs (sometimes) Tagged with wire-markers Installed in wire duct SmartWire reduces control circuit wiring SmartWire saves panel space and time SmartWire connects to standard d control components SmartWire helps to error-proof control wiring 4 4

5 Traditional vs SmartWire Control Panel 5 5

6 Revolution in the control cabinet SmartWire Reduces design time Reduces the amount of control wiring Reduces time for wiring (up to 60%) Eliminates traditional PLC I/O and Remote I/O modules Reduces testing and commissioning time Reduces the complexity of wiring Makes it easy to troubleshoot 6 6

7 Revolution in the control cabinet SmartWire Reduces design time Reduces the amount of control wiring Reduces time for wiring (up to 60%) Eliminates traditional PLC I/O and Remote I/O modules Reduces testing and commissioning time Reduces the complexity of wiring Makes it easy to troubleshoot 7 7

8 System Overview 1 Gateway 2 Flat cable 1 3 XT CMCs Power feed module 5 Discrete I/O module Flat cable coupling 7 M22 pilot devices 8 Enclosure feed thru plug Round cable 10 M22 control stations 11 XT contactors 12 Terminating resistor 8 8

9 Features SmartWire Feature Enables communication with standard components Technica al Features Can be used in and outside the cabinet Up to 99 nodes Up to 2000 feet (600 m) cable Easy to mount Automatic addressing of the nodes Communication to PLC field bus via gateway feet (600 m) 9 9

10 Assortment SmartWire Assortm ment Available 3Q in US Gateways (Profibus-DP, CANopen) One module for contactors up to 20HP (XT B & C frames) Function elements for M22 pilot devices Digital input and output modules Accessories 5HP 59% Motor Market Data 20HP 26% > 1000HP 0% 1000HP 0% 500HP 1% 200HP 2% 100HP 3% 50HP 9% 10 10

11 SmartWire - the easy way to connect Gateways EU5C-SWD-DP Profibus-DP Up to 58 SmartWire nodes Automatic baud rate detection up to 12MB Separate 24V supply for Gateway and ~ 30 SmartWire modules Contactors (24VDC max. 3A) Address setting by DIP Switch EU5C-SWD-CAN CANopen Up to 99 SmartWire nodes Automatic baud rate detection up to 1MB Separate 24V supply for Gateway and ~ 30 SmartWire modules Contactors (24VDC max. 3A) Address setting by DIP Switch Bus termination by DIP Switch 11 11

12 Mounting Place connector on flat cable Shift connector to final position Fix connector permanently with crimping tool Attach connector to module 12 12

13 SmartWire Flat Cable 13 13

14 Contactor Element Standard XT CMCs (combination motor controllers) are used SmartWire function elements are connected to contactors up to 20HP Features Powers the 24VDC contactor coil Provides feedback from the contactor Two additional inputs (e.g. trip, short circuit, additional auxiliary contact) Also available with Man-0-Auto switch for direct operation 14 14

15 M22 function elements front fixing Standard control and signaling devices remain unchanged M22-SWD function-elements are used instead of contact or LED elements Combinations of (multiple) contact elements and LED elements are replaced by one single powerful function element Control wiring is eliminated - connection to the SmartWire cable is realized by a SWD connector Function elements: 1 contact (NO/NC form C) 2 contact (NO/NC form C) LED - R,G,B or W 1 contact (NO/NC form C) with LED - R,G,B or W 2 contact (NO/NC form C) with LED - R,G,B or W 15 15

16 M22 function elements base fixing Standard M22 pilot devices and enclosures M22-SWD function elements are used instead of contact blocks or LED elements Combinations of (multiple) contact elements and LED elements are replaced by one powerful function element PCB M22-SWD-I* is used to adapt function elements to SWD Flexible interface to the SmartWire round cable Integrated terminating resistor in enclosure Function elements: 1 contact (NO/NC form C) 2 contact (NO/NC form C) LED - R,G,B or W 1 contact (NO/NC form C) with LED - R,G,B or W 2 contact (NO/NC form C) with LED - R,G,B or W 16 16

17 Input and Output Modules EU5E-SWD-8DX I/O modules to connect devices without integrated SmartWire interface EU5E-SWD-8DX 8 inputs EU5E-SWD-4D4D 4 inputs, 4 outputs 24V 0.5A EU5E-SWD-4D2R 4 inputs, 2 Relay, 3A Mounting on the desired place in the cabinet Remaining control wiring is further more reduced Direct control of contactors up to 60HP without auxiliary contactors EU5E-SWD-4D4D EU5E-SWD-4D2R 17 17

18 SmartWire Panel Wiring Solution PLC Interface 1. Set gateway slave address & apply 24V power 2. Press configuration button Addressing of elements is done automatically 3. Connect gateway to PLC Commission network master/map gateway 4. Start PLC

19 SWD-Assist simplifies planning of SmartWire networks Graphical planning tool for SmartWire networks Calculation of power consumption and proposal for insertion of additional Power Feed module - Contactors (24V, 3A) - Network supply (15V, 0.7A) Syntax check Auto complete function adds missing SmartWire components Printout of SmartWire nodes with ordering information Stores project specific GSD file for direct use in PROFIBUS configuration tool 19 19

20 Benefits of SmartWire SmartWire Technology offers security and simplification Project: Reduction of wiring, I/O Modules (PLC), auxiliary contacts Less components to consider (Example: one M22-SWD function element replaces both LED light unit and contact block) Time saving (Less interfaces, components) Cost reduction (Less cables, components, space) Order / Delivery Less components to order / unpack Assembly Simplification of assembly Time saving due to elimination of control wiring Elimination of wiring test Service More diagnostics Simple replacement. All SWD nodes have a plug-in connector 20 20

21 Future: Function Element for PKE Electronic MMP COM-Module PKE-SWD-32 Maximum Current Thermal Capacity Overload Trip Indication Overload Short Circuit Phase Loss Overload Relay FLA Settings Overload Relay Class PKE On-Off Status Contactor On-Off Off Status 21 21

22 Benefits & Advantages of SmartWire Technology SmartWire can provide lean business solutions SmartWire make your control panels PLC independent SmartWire was designed to connect to device level controls economically and mechanically SmartWire connects to standard control components 22 22

23 Don t get left behind...get SmartWire! 23 23

24 SmartWire Value Message OFFERING Gateways Profibus-DP & CANopen XT contactor modules M22 pilot device modules Discrete I/O modules Flat and round cables Crimp tools and accessories EtherNet/IP gateway (coming) Analog I/O modules (coming) POINTS OF DIFFERENCE An easy way to connect vs wire Low cost connectivity to standard devices On board 24VDC power for devices Elimination of PLC I/O modules and associated hard wired connections Up to 99 nodes per gateway adapter Up to 2000 ft long network VALUE Cost and time savings during assembly, test, and commissioning Reduced overall footprint of control panel layout Assembly and connection of components independent of PLC processor 24 24

25 25 25