Model CPC Compact Pressure Calibrator
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1 p r e s s u r e NEW SYSTEM A + B PUMPS Model CPC Pressure range CPC010C 0.7 bar / 10 psi CPC030C 2 bar / 30 psi CPC200C 15 bar / 200 psi Ideal for on-site use Complete ready-to-use calibration systems in one carrying case or as individual calibrators High flexibility The calibration system can easily be disassembled with the calibrator being used separately for pressure monitoring tasks PRODUCT DESCRIPTION JOFRA CPC series is a traceable, field instrument designed for easy and reliable check and calibration of pressure. Use the CPC series in process control applications such as verification or calibration of pressure gauges, transducers, transmitters, pressure switches and safety valves. Save time - instant general view The display shows reference pressure and transmitter loop current from the deviceunder-test at the same time Transmitter loop Measure the transmitter loop current up to 24 ma (125%) and the pressure at the same time Easy pressure switch test Automatically records opening and closing point values on the display Record min. and maximum readings Use the CPC calibrator to capture the minimum and maximum pressure readings in safety valve applications Documentation made easy RS232 communication and JOFRACAL calibration software are included in the standard delivery Complete marine program Part of a complete program of marine approved temperature, pressure and signal calibrators; including temperature sensors Features The JOFRA CPC series is recognized by its high quality and carefully selected features that save time and make calibration tasks easy to perform; e.g. dual information display, 17 different pressure units, transmitter ma reading, min/max recording, peak reading, and semi-automatic pressure switch test finding the closing, opening and the hysteresis pressure (dead band). Maintenance of the instrument is made easy. Recalibration of the unit can be performed locally with an accurate pressure reference: No need to send the unit back to the manufacturer for re-calibration. For all systems the pump and the calibrator are seperate so replacement of the pump does not mean that you have to send the complete system for repair. The JOFRA CPC can be delivered as an individual calibrator or as a complete calibration system ready for use in a carrying case, including pump, hose, connectors, battery, test leads, user manual, and traceable calibration certificate. ISO 9001 Manufacturer
2 Clear dual line display Large digits display the pressure, icons show current status and mode, and the smaller digits show deviceunder-test conditions. Electrical connections The CPC calibrator have inputs for ma readings for pressure switches and transmitters. ON / OFF Auto shut-off to extend battery life (user programmable). ma% Switches the ma numeric display between ma and percentage of range. Units Easy access to 17 different pressure engineering units. Press and hold while unit is powering up to change the power saver setting. Zero Keep the high accuracy: ZERO the instrument before every test. Switch test Turns on the switch test mode. Hold to clear previous test. Serial interface Serial interface to communicate with a PC (terminal). Also used if adjustment of the unit is necessary. Pressure connections 1/8 in NPT female. Max / Min Reads the highest and lowest pressure value since the last reset the CPC. Monitor a safety valve or look for pressure spikes in the process. 2
3 Dedicated switch test funktion All CPC models have a time saving semi automatic pressure switch test. The instrument records the closing and opening pressure for the switch. The CPC can also be used to monitor a certain measurement point in the process and display the minimum and maximum value. This feature can be very helpfull when checking pressure spikes around valves. ACCESSORIES Complete aluminum carrying case The CPC is available as an calibrator or in one of 2 test-ready systems that are complete and equipped to meet your pressure calibration needs. The complete ready-to-use system is delivered in a practical aluminum carrying case. JOFRACAL CALIBRATION SOFTWARE JOFRACAL calibration software ensures easy calibration of RTD s, thermocouples, transmitters, thermoswithes, pressure gauges and pressure switches. JOFRACAL can be used with JOFRA DPC-500, APC, CPC and IPI pressure calibrators, all JOFRA temperature calibrators, as well as JOFRA AMC910, ASC300 multi signal calibrator and ASM-800 signal multi scanner. When used with JOFRA ASM-800 signal multi scanner, JOFRACAL can perform a simultaneous semi automatic calibration on up to 24 pressure and/or temperature devices under test in any combination. JOFRACAL software controls the complete calibration procedure, stores the results and provides a calibration audit trail through hard-copy certificates. All calibration data are stored for each sensor to monitor drift and optimise recalibration intervals. A scheduler feature allows planning of future calibrations. Please find more information about JOFRACAL calibration software in specification sheet SS-CP-2510, which may be found at REQUIREMENTS JOFRACAL Minimum hardware requirements: Intel Pentium li 1.4 GHz processor. 64MB RAM (128MB recommended) 80MB free disk space on hard disk (120MB recommended) prior to installation Standard VGA (800x600, 256 colours). 1024x768 recommended. CD-ROM drive for installation of program 1 or 2 free RS-232 serial ports, depending on configuration Minimum software equirements: Microsoft Windows 98,Microsoft Windows NT 4.0, Microsoft Windows 2000, Microsoft Windows ME, Microsoft Windows XP, Vista. System fonts: MS Sans Serif and Arial Useful soft case The CPC calibrator is supplied in a handy softcase designed for easy vertical operation during the calibration. The soft case have a pocket for the test leads and an opening in the top and bottom provide easy access to the termination block and the pressure module connector. A shoulder strap ensures convenient transportation when climbing ladders, etc. and the handy strap at the back makes it possible to hang the instrument on a pipe, ladder etc, while performing the calibration, test, or service task. 3
4 FUNCTIONAL SPECIFICATIONS Pressure range bar... vacuum to 0.7, 2, or 15bar psi...vacuum to 10, 30, or 200psi Engineering units (built-in) User selectable units (psi, bar, mbar, kg/cm2, 4 C, C, C, C, C, cmh2o@4 C, C, C, C, fth2o@60 C, C, C, kpa) Pressure accuracy Accuracy positive pressure...±0.05% of F.S. 1) Accuracy vacuum... ±0.1% F.S. 1) Temperature compensation......±0.005% F.S. / C outside 18 to 28 C... ±0.003% F.S. / F outside 64 to 82 F 1) F.S. Full Scale is the numerical value of the postive pressure range. The accuracy includes non-linearity, hysteresis, repeatability and temperature effect 18 to 28 C / 64 to 82 F. All above specifications are specified at 23 ±3 C / 73 ±6 F unless otherwise noticed. Media compatibility...non-corrosive gasses and liquids Environmetal Operating temperature C to 50 C / 14 F to 122 F Storage temperature C to 60 C / -4 F to 140 F Display Display...Dual information LCD plus icon indicators Display update... Twice per second Input / output Min/Max Peak hold capture...50 milliseconds ma input...0 to 24 ma accuracy ±0.015% of reading +2 µa Switch test... Supply max. 9 V RS232 communication interface Connector:... Stereo jack Serial: VDC, 9600 baud, 8 data, no parity, 1 stop Protocol:...ASCll command languag Pressure connection Connection...1/8 in. NPT female see delivery section for adapters Pressure overload Overload maximum pressure...+50% F.S. Overload OL in display activates at...+20% F.S. Power supply Battery...1x 9 V Alkaline Battery life...minimum 15 hours Low battery indicator... at 7 V Instrument dimensions (L x W x H) Calibrator x 84 x 52 mm / 7.37 x 3.31 x 2.05 in Indecator weight g / 14.1 oz Miscellaneous CE conformity... EN , 1992 and EN55022, Class B Safety...CSA C22.2 No , 1992 Type approval certifcate The JOFRA CPC systems are type approved by Det Norske Veritas. Find the certificate at Approval, Certificate no... A
5 JOFRA CPC PRESSURE RANGES This table shows the resolutions that can be obtained by the CPC calibrators throughout all engineering units Resolution CPC010C Vacuum to 10 psi Vacuum to 0.7 bar CPC30C Vacuum to 30 psi Vacuum to 2 bar CPC200C Vacuum to 200 psi Vacuum to 15 bar Imperial ranges psi inh2o@4 C inh2o@20 C inh2o@60 F fth2o@4 C fth2o@20 C fth2o@60 C inhg@0 C Metric ranges bar mbar , ,0 kpa kg/cm cmh2o@4 C , ,2 cmh2o@20 C , ,2 mh2o@4 C mh2o@20 C mmhg@0 C , ,0 5
6 JOFRA CPC System A 0 to 2 bar (30 psi) 0 to 21 bar (300 psi) Vacuum to 0 bar (0 psi) This system includes the JOFRA CPC calibrator together with one of the following pneumatic hand pumps: T-960 and T-970, depending on the chosen pressure range. System A is an easyto-use single hand operated calibration system. No need for a flat surface to operate the system - just hold it in your hand. The System A comes in an aluminium carrying case with cutouts for fittings, hose, and the complete assembled calibration unit - no time is required to assemble the unit every time you need it. The calibrator can at any time be used separately for other pressure test tasks. A special quick connector between the pump and the calibrator makes it possible to seperate the system in seconds and to swivel the calibrator for easy viewing. All JOFRA CPC calibrators used in System A are delivered calibrated in both pressure and vacuum. Included with System A delivery Standard delivery (see page 8) Pump T-960 for 0 to 2 bar (0 to 30 psi) Pump T-970 for 0 to 40 bar (0 to 580 psi) 3/8 BSP female with 1/4 BSP and NPT female terminations Quick connector between pump and calibrator 1 roll of Teflon tape Protective carrying case Accessories Part No. Description 75P014 Service kit for T-960 pump 75P016 Service kit for T-970 pump T Pressure hose for T-960/970, 0.6 meter std. T Pressure hose for T-960/970, 0.5 meter T Pressure hose for T-960/970, 1.0 meter T Pressure hose for T-960/970, 2.0 meter T Pressure hose for T-960/970, 5.0 meter 65R191 Set of BSP female fittings, teflon tape, packings * Fitting size : 1x1/8, 1x3/8, 1x1/2 65R192 Set of NPT female fittings, teflon tape, packings * Fitting size : 1x1/8, 1x1/4, 1x3/8 1x1/2 60R191 1 set of packing and seals for 65R191 and 65R RS232 cable with stereo Jack connector, 2m/6ft x 9 Volt rechargeable battery Charger for rechargeable batteries - 115/230 VAC SPK-HPC-001 Quick connector set for CPC system A / B T-960 and T-970 pumps for system A Model T-960 pneumatic pressure pump features an extended range vernier adjustment for precisely controlling pump pressure and comfortable pistol grip handle. Model T-970 pneumatic pressure pump is similar to the T- 960, but generate pressure up to 40 bar (580 psi). Pressure range, T to 2 bar / 0 to 30 psi Pressure range, T to 40 bar / 0 to 580 psi Type... Pheumatic Test medium... Air Operation...Scissor O -rings... Buna-N Wetted parts... Aluminium, brass, stainless,...steel, nylon, Nylatron GS Connections to test object...3/8 BSP female...with 1/4 BSP and NPT female terminations Size x 12.1 x 6.2 cm / 8.5 x 4.8 x2.4 in Weight kg / 3.0 lb Ordering Part No. Description T-960 Pump: 0 to 2 bar (30 psi) T-970 Pump: 0 to 40 bar (580 psi) Ordering information system A Order No. Description Pressure calibrator CPC CPC pressure calibrator 010C 030C 200C NONE AXX AHX Calibrator pressure range Vacuum to 0.7 bar (10 psi) Vacuum to 2 bar (30 psi) Vacuum to 15 bar (200 psi) Pump system only (no calibrator) Base model number CPC System A (pump T-960) CPC System A (pump T-970) Certificate G NIST traceable certificate (standard) H Accredited certificate CPC030CAXXG Sample order number JOFRA CPC 2 bar (30 psi) calibrator in pressure System A with pneumatic pressure handpump and NIST traceable calibration certificate. 6
7 JOFRA CPC System B Vacuum to 15 bar (200 psi) This system includes the dual function pneumatic hand pump. With this pump you can calibrate both vacuum and pressure applications. It takes just a few seconds to switch between vacuum and pressure, just push one button (valve) on the T-975 handpump. The System B comes in an aluminium carrying case with cutouts for fittings, hose and the complete assembled calibration unit - no time required to assemble the unit every time. The calibrator and the pump are fitted with a special quick connector that makes it possible to separate the system in seconds without any tool. This quick connector also makes it possible to use the assembled system with the calibrator twisted to any angle. Included with System B delivery Standard delivery (see page 8) Handpump T-975 for all ranges 3/8 BSP female with 1/4 BSP and NPT female terminations Quick connector between pump and calibrator 1 roll of Teflon tape Protective carrying case Accessories Part No. Description 75P017 Service kit for T-975 pump T Pressure hose for T-975, 0.6 meter std. T Pressure hose for T-975, 0.5 meter T Pressure hose for T-975, 1.0 meter T Pressure hose for T-975, 2.0 meter T Pressure hose for T-975, 5.0 meter 65R191 Set of BSP female fittings, teflon tape, packings * Fitting size : 1x1/8, 1x3/8, 1x1/2 65R192 Set of NPT female fittings, teflon tape, packings * Fitting size : 1x1/8, 1x1/4, 1x3/8 1x1/2 60R191 1 set of packing and seals for 65R191 and 65R RS232 cable with stereo Jack connector, 2m/6ft x 9 Volt rechargeable battery Charger for rechargeable batteries - 115/230 VAC SPK-HPC-001 Quick connector set for CPC system A / B T-975 hand pump for system B Model T-975 pneumatic pressure pump features both vacuum and pressure generation. A button (valve) makes it easy to switch from vacuum to pressure measurements. Built-in release valve, vernier valve for fine adjustment and dual pressure output enable safe and simple operation. The unit offers both metric and imperial threads on the reference connection and the hose. Pressure range to 40 bar / -27 inhg to 580 psi Type... Pheumatic Test medium... Air Operation...Scissor O -rings... Buna-N Wetted parts... Anodized aluminium, nickel-plated brass,... stainless steel, Nylon Connections to test object...3/8 BSP female...with 1/4 BSP and NPT female terminations Size x 12.1 x 6.2 cm / 8.5 x 4.8 x2.4 in Weight kg / 3.0 lb Ordering information system B Order No. Description Pressure calibrator CPC CPC pressure calibrator 200C NONE BXX Calibrator pressure range Vacuum to 15 bar (200 psi) Pump system only (no calibrator) Base model number CPC system B Certificate G NIST traceable certificate (standard) H Accredited certificate CPC200CBXXG Sample order number JOFRA CPC 15 bar (200 psi) calibrator in pressure System B kit with pneumatic combination handpump and NIST traceable calibration certificate. Ordering Part No. Description T-975 Pump: to 40 bar (-27 inhg to 580 psi) 7
8 ORDERING INFORMATION - CPC CALIBRATOR Order No. CPC 010C 030C 200C IND Description Pressure calibrator CPC Pressure Calibrator Calibrator pressure range Vacuum to 0.7 bar (10 psi) Vacuum to 2 bar (30 psi) Vacuum to 15 bar (200 psi) STANDARD DELIVERY Base model number CPC calibrator only with standard accessories for configuration Certificate G NIST traceable certificate (standard) H Accredited certificate (optional on quotation basis) CPC030CINDG Sample order number JOFRA CPC 2 bar (30 psi) calibrator with standard accessories and NIST traceable calibration certificate. CPC calibrator Traceable calibration certificate (NIST) with pressure and vacuum performance 9 V Battery Adapter to 1/4 in NPT female Adapter to 1/4 in BSP female Test leads; red and black Connection cable for RS232 JOFRACAL calibration software Soft case and shoulder strap User manual AMETEK Calibration Instruments is one of the world s leading manufacturers and developers of calibration instruments for temperature, pressure and process signals as well as for temperature sensors both from a commercial and a technological point of view. JOFRA Temperature Instruments Portable precision thermometers. Dry-block and liquid bath calibrators: 4 series, with more than 25 models and temperature ranges from -90 to 1205 C / -130 to 2200 F. All featuring speed, portability, accuracy and advanced documenting functions with JOFRACAL calibration software. JOFRA Pressure Instruments Convenient electronic systems ranging from -1 to 1000 bar (25 inhg to 14,500 psi) - multiple choices of pressure ranges, pumps and accuracies, fully temperature-compensated for problem-free and accurate field use. JOFRA Signal Instruments Process signal measurement and simulation for easy control loop calibration and measurement tasks - from handheld field instruments to laboratory reference level bench top instruments. JOFRA / JF Marine Instruments A complete range of calibration equipment for temperature, pressure and signal, approved for marine use. FP Temperature Sensors A complete range of temperature sensors for industrial and marine use. M&G Pressure Testers Pneumatic floating-ball or hydraulic piston dead weight testers with accuracies to 0.015% of reading. M&G Pumps Pressure generators from small pneumatic bicycle style pumps to hydraulic pumps generating up to 1,000 bar (15,000 psi)....because calibration is a matter of confidence Headquarters: AMETEK Denmark A/S Gydevang Allerød Denmark Tel: [email protected] Sales & Service: Europe, Asia, Africa, Middle East and South America Information in this document is subject to change without notice. 2008, by AMETEK, Inc., All rights reserved. Pub code Issue 0808 Sales & Service Offices: AMETEK Mansfield & Green (North America) Tel: [email protected] AMETEK Singapore Pte. Ltd. (Singapore) Tel: [email protected] AMETEK Inc. Beijing Rep. Office (China) Tel: [email protected] AMETEK GmbH (Germany) Tel: [email protected] AMETEK Lloyd Instruments (UK) Tel: +44 (0) [email protected] 8
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