Cells and cell cultivation
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- Dwight Melton
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1 Cells and cell cultivation Exclusive and variable f small volumes and applications in biotechnology, medical enginnering, pharmaceutical and food Industries medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
2 The exclusive bieacts medex fermenters have a high modularity and can be used easy and comftable in biotechnological, medical and pharmaceutical research and industry. The systems can be offered as stirring reacts, fixedbed bieacts f the cell cultivation, fluidized-bed bieacts, mini fermenter air-lift system. The wking volumes of the bieacts can be varied from 50 ml up to 20 litres. The fermenters wk automatically via a central control unit and open up many different cell cultivation ways and tests possibilities f the users. Culture vessels can be offered: As single double vessel with separable double vessels, with special lid of Peek material f the protection of the sensitive cells from metal molecules and with small diameters f the adaption in multi systems. As "Vario systems" smaller stirring bieacts with inner and outer vessel wking volumes of inner vessels ml, to save the expensive nursing-media, and outer vessel volumes of ml. Or as standard vessel with 2.0 / 5.0 / 10.0 to 20.0 litres wking volumes. Easy possibility of conversion of the react-vessels whether in a fluidized-bed system, Air lift, in a separable double coat vessel f the cell cultivation. All systems are easy convertible. Fittings Sampling fittings, no fe flow, comftable handling. Option: automatically sampling with mini pumps. Exhaust air condenser with high efficiency, low height. Option: Teflon filter. Air supply fitting with stainless steel frit and Teflon filter. Stirring device with radial magnetic coupling, adjustable, different models of stirrers can be dered. Lid with pts f senss and fittings. Small diameters, high lid occupancy density with up to 15 pts and good accessibility. Miniature-pO2 senss 6 mm diameter and 12 mm diameter. Fast tube clutch f sterile connections. Modular measurement and Process controller FCU 05, the central of up to 4 bieacts, remote control and easy data exchange of: Speed,, ph, redox, po2, level AF, gas Mixture and cultivation. Measuring and control module system, equipment depending on need. Materials medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 High perfmance materials: PEEK with high chemical and thermal resistance up to 260 C and FDA admittance, Viton, Teflon, stainless steel, Duran glass; f problematical media it is possible to replace steel by titanium. Kto-Nr BLZ
3 Bieacts Vessels of PEEK, flanged lids Fast crection by senss of stainless steel titanium. Equipped with all necessary fittings and senss. By sterile magnetic coupling and various stirring systems the instruments can be upgraded/modified f other applications. The production of special designs in consultation with the customers and accding to their wishes. Design examples Axial stirred system (1) with stirrer f different stirring tools, homogeneous and culture saving mixing. Fixed bed system (2) to 17 litres wking volumes f cell cultivation in batch and operation secure and high productivity. The stirring bieacts (1, 3, 4, and 5) are used f cell cultivation of shear stress insensitive cells as bacteria and many plant cells. They wk completely automatically and are equipped with stirrer, magnet clutch, probes and fittings. They can be converted easy with few basic components into fixed bed systems (2 and 6), fluidized bed airlift fermenter (7). The fixed bed bieacts can be used in medical research and pharmaceutical industry f the cultivation of adherent, human and animal cells. The air lift and fluidized bed fermenter can be used in the cultivation of shear stress sensitive cells. The stirring mini-bieact "Vario" (4) is offered with double coat vessels f the cultivation of cells with a stable cell wall. The mini bieacts are offered with litres volume as standard instruments. The capacities of inner vessels are ml Vario 500 and ml Vario They can be offered also as multi system with 4 bieacts. The outstanding features of the mini-bieacts are separable double vessels with high lid occupancy density, the saving of expensive nursing media with the same cell yield results by the conical fms, the low height and the small diameters of the inner vessels. medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
4 Stirring bieacts Airlift / Fluidized-Bed bieacts Technical data Wk volume 0,5l 1l 2,5l 5l 10l Sterilization Autoclaving Autoclaving Autoclaving Autoclaving Autoclaving Temperature range 5 60 o C 5 60 o C 5 60 o C 5 60 o C 5 60 o C PH range Stirring speed (only stirred bieacts) Tempe ration Within the vessel Within the vessel Within the vessel Within the vessel Within the vessel by heating sticks, by heating sticks, by heating sticks, by heating sticks, by heating sticks, outside the outside the outside the outside the outside the system by double system by double system by double system by double system by double Operation, PH regulation Gas supplement Air, O 2, N 2, Air, O 2, N 2, Air, O 2, N 2, Air, O 2, N 2, Air, O 2, N 2, Stirring (only stirred bieacts) Paddle stirrer paddle stirrer paddle stirrer paddle stirrer paddle stirrer Ring sparger (air lift/fluidized react) Waste gas condenser Sampling system Magnetic clutch (only stirred reacts) Diving pipes Electrodes and cable Light on enquiry on enquiry on enquiry on enquiry on enquiry PC Data acquisition process control system The technical data, the sizes and weights of the bieacts can be sent when required. medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
5 Fixed-bed-bieact, axial wking principle Fixed-bed-bieact radial wking principle Technical data Wking volumes 0,1l 1l 2,5l 5l 17l Sterilization Autoclaving Autoclaving Autoclaving Autoclaving Autoclaving Temperature range 5 60 o C 5 60 o C 5 60 o C 5 60 o C 5 60 o C PH range Flow rate of pumps 0 10 ml/min ml/min ml/min ml/min 0 2 l/min Tempe ration and control Operation PH regulation Incubat Within the system by heat sticks & senss, outside the system by the use of double vessel & s. Within the system by heat sticks & senss, outside the system by the use of double vessel & s. Within the system by heat sticks & senss, outside the system by the use of double vessel & s. Within the system by heat sticks & senss, outside the system by the use of double vessel & s. Gas-addition (outer Air, O 2, N 2, Air, O 2, N 2, Air, O 2, N 2, Air, O 2, N 2, Air, O 2, N 2, vessel) Gas humidification Waste gas condenser Sampling system Diving pipes Electrodes and cable Light on enquiry on enquiry on enquiry on enquiry on enquiry PC interface on request T Data acquisition on request Process control system on request The sizes and the weights of the bieacts can be sent on request. medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
6 MultiFerm A new multiple cell culture bieact f medical and scientific pretesting and tests "MultiFerm" is an automated and easy-to-use 12-fold fixed-bed fermenter system of the parallel cultivation of sensitive animal, human and other shear sensitive cells which are without stable cell wall. The system is used in the production of monoclonal antibodies, cultivation of adherent and recombinant cells and in the cell-physiological studies of tissue cells as example tumour cells, primary cells, stem cells, liver and kidney cells. The fixed-bed system is equipped with the necessary measurement and control facilities, probes and senss, peristaltic pumps, gas supply, control program and computer f saving, evaluation and transfer of the data to other computers. The system consists of an outer 1.5 l media conditioning 12 inner fixed bed reacts which are made of Duran glass and are fitted in the middle of the media conditioning vessel. The conditioning vessel is made of Duran glass also. This makes it possible to watch, to check and to control the development of the cell cultivation. The lid, the in and out leads are made of insensitive PEEK material to protect the sensitive cells from damages by free metal ions by the usual metal lids. The fixedbed material consists of highly pous glass sinter pearls other suitable carrier materials and is inside the fixed-bed reacts. The cells are transferred to the surface of the carrier material in the fixed-bed reacts and grow and increase on, around and between the carrier materials and can be used f further tests and examinations. Depending on cell-types and growth conditions "MultiFerm" is best suited f the parallel cultivation of the same different cell lines which grow under the same almost the same growth-conditions. The fermenter system is excellently suited f pre-testing and testing of medicine, biotechnology, pharmaceutical and food industry. medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
7 MultiFerm Technical data Total volume Wking volume Wking principle Sterilization Temperature ranges 1.5 Litre 12 x 10 ml fixed-bed reacts Axial Autoclaving 5 60 o C ph ranges 3-10 Pumps Flow rates Heating Operation f circulation of media and cell cultivation 12 x ml/min directly via heating stick, ph regulation Gas-additions (outer vessel) Air, O 2, N 2, Gas humidification Waste gas condenser Sampling system Diving pipes Electrodes and cables Light Process PC interface Data acquisition Data saving Data transfer to other computers on request Yes The weight and the size of the bieact can be sent on request. medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
8 Flow chamber bieact f medical, biotechnological and pharmaceutical uses Medex flow chamber bieact opens different and excellent possibilities f the cultivation of the functional tissues and adherent cells which need a carrier material f their growth. The fluid-bed bieact can be used in the medical technology and research, e.g., in the cultivation of the functioning liver cells, cartilages and flat skin cells. Meover, it can be used in environment protection and development from drugs in pharmaceutical research. The function of medex fluid-bed bieacts Description The fluid-bed bieact can be used in the medical technology and research, e.g., in the cultivation of the functioning liver cells, cartilages and flat skin cells. Some cells of the functioning tissue are removed by biopsy and are cultivated in a culture bottle with specific nutrients medium. The cells are transferred after the reproduction to the carrier pads made of polymer, of pous ceramic fleeceon in the chamber. The cells grow to functioning tissue cultures with cresponding properties. The developed cell cultures are removed enzymatic and further processed. The tissue cultivation process is carried out in an incubat at optimal. The required nutrient medium f the cultivation of cell tissue must be prepared outside the fluid bed chamber. It is enriched with necessary nutrients f growth of the cells. The nutritious medium is pumped by a peristaltic pump and slowly to the cells in the fluid-bed chamber. The spent medium is to remove by means of a pump from the chamber. The aeration of the cells is directly by convection. On this way, the tissues and the cells are optimally supplied with oxygen and nutrients and can grow well. The fluid-bed bieact can be used also in cell cultivation f the production of eukaryotic proteins, monoclonal antibodies and other cell substances of research and pharmaceutical industry and with specific bacteria s in the preliminary examinations and tests of the biotechnology e.g. at the reduction of pollutions in the wastewater in the ground. medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
9 medoclav A high-pressure small-batch steriliser with integrated stirring -system "medoclav" is a small media autoclave with an integrated stirring system f the sterilization of max. 7 l media f 1 up to 3 bars pressure and adjustable s up to 143 C. The stirrer of medoclav provides by homogeneous mixing an optimal sterilization of the media under predefined conditions. The of the media autoclave is free adjustable up to a maximum of 143 C. The integrated media sens and the switch are able to hold the up to 60 C. This makes the bottling of media directly and sterilely by the sample valve easier. Sterilization of solid substances Sterilization of liquids Sterilization in oil bath Sterilization of nutrient media Cultivation of nutrient media (labaty area) medex e.k. Industriestr. 2 T 1 Phone: +49 (0) Fax: -32 Kto-Nr BLZ
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