RAMMER PUTTING SAFETY FIRST

Transcription

1 BREAKER BOOMS 1

2 RAMMER PUTTING SAFETY FIRST Rammer, the world s best known and most-respected brand of hydraulic hammers, offers a comprehensive range of breaker booms to enhance the safety, productivity and profitability of crushing operations in mines and quarries around the world. Rammer*) is a unique boom supplier, delivering complete, bespoke equipment packages to meet specific customer needs. Rammer is ideally positioned to provide a safe turn-key package comprising hammer, boom, power pack and full electrification of the system. All elements are manufactured to stringent quality and exacting safety standards and are fully CE-compliant. The company s experienced engineering team not only ensure that customers receive the best solution for their needs, they also make sure that the right equipment is positioned in the right place for optimum safety, reliability, durability and productivity. Rammer s product selection is supported by a dedicated global dealer network with ready access to genuine Rammer parts and a wealth of operational knowledge and experience to ensure that your Rammer breaker boom package continues to contribute to your company s profitability for its entire working life. *) The Rammer name and logo are registered trademarks of Sandvik Mining and Construction Oy. 2 CONTENT Right boom for every need 3 Series Z and G 4 Series B, D and C 6 Series S, M and L 8 Series XM 10 Series XL 12 Power packs & remote controls 14 Extension carriages & mobile breaker system 19 After sales and spare parts 19

3 RIGHT BOOM FOR EVERY NEED The Rammer breaker boom range is wide, with 40 models from 1000 kg up to 18 tons heavy duty applications, reach from 1 meter up to 17 meter. All you have to do is to choose the right boom, controls and powerpack to match the applications and hammer requirements. H M Choose Boulder the Boulders right Hard hammer rock size (m 3 ) per hour (basalt, gabro, granite, gneiss) Medium hard rock (hard limestone, andesite, sandstone) Soft rock (coal, shale, soft limestone) , , , , , , , , , , V H = Horizontal V = Vertical M = Max reach Max. reach, m Z B 0 C D MOBILE C D JAWS S GRIZZLY S G GYRATORY M XM M 3288 L Max. reach, m 6 L 7 XL

4 4 SERIES Z AND G

5 Applications Small grizzlies with limited headroom Z-boom also suitable for mobile crushers Features Low profile design Heat treated pins Internal piping 360 rotation Suitable hammers for these booms are small range, light hammers Z-SERIES Z250 Weight, kg 1100 Maximum reach, m 3.9 Nominal horizontal reach (H), m 2.7 Nominal vertical reach (V), m 0.9 Swing, º 360 Base diameter, m 0.65 Recommended hammer types 455, 555, 777 Recommended power packs HA18 G-SERIES G330 Weight, kg 1310 Maximum reach, m 4.4 Nominal horizontal reach (H), m 3.4 Nominal vertical reach (V), m 1.7 Swing, º 360 Base diameter, m 0.8 Recommended hammer types 555, 777 Recommended power packs HA18 5

6 6 SERIES B, D AND C

7 Applications Mobile crushers Stationary crushing plants Recycling plants Light duty applications Metallurgical industry Features Compact multi-purpose boom Lightweight Heat treated pins Compact design Conical Expander pins in B, D and small C-booms 360/170 rotation Suitable hammers for these booms are small series from 555 to 1533 in large C-series B & D SERIES B300 D300 D425 Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base diameter, m Recommended hammer types , 777, , 777, 999 Recommended power packs HA18 HA18 HA18 C-SERIES C285N C320N C350 C400 C450 C500 C550 C600 Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base dimensions, m 0.69 x x x x x x x x 0.96 Recommended hammer types 555, , , , , , , , Recommended power packs HA18 HA18 HA18, HA30 HA18, HA30 HA18, HA30 HA18, HA30 HA18, HA30 HA18, HA30 7

8 8 SERIES S, M AND L

9 Applications Stationary crushers Grizzlies Gyratory crushers Features Optimized and robust design Round pedestal Shock absorbing pedestal mounting Arctic steel option Suitable hammers from Medium range to Large 2577 S- AND M-SERIES S440 S550 S630 M440 M550 M630 Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base diameter, m Recommended hammer types 1533, , , , , , 2577 Recommended power packs HA30, HA37 HA30, HA37 HA30, HA37 HA37, HA45 HA37, HA45 HA37, HA45 L-SERIES L850 L850R L940 L940R Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base diameter, m Recommended hammer types 2155, , , , 2577 Recommended power packs HA37, HA45 HA37, HA45 HA37, HA45 HA37, HA45 9

10 10 SERIES XM

11 Applications Grizzlies The most common boom series in heavy duty mining applications Features Modular design Conical Expander pins Shock absorbing pedestal mounting Hammers for XM-booms from Medium series to Large 3288 XM-SERIES XM300 XM500 XM500HD XM600 XM600HD Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base dimensions, m 1.52 x x x x x 1.22 Recommended hammer types 1533, 2155, , 2155, , 2577, , 2155, , 2577, 3288 Recommended power packs HA30, HA37, HA45 HA30, HA37, HA45 HA37, HA45 HA55, HA 55HD HA30, HA37, HA45 HA37, HA45 HA55, HA 55HD XM-SERIES XM700 XM750 XM750HD XM850 XM950 Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base dimensions, m 1.52 x x x x x 1.22 Recommended hammer types 1533, 2155, , 2155, , 2577, , 2155, Recommended power packs HA30, HA37, HA45 HA30, HA37, HA45 HA37, HA45 HA55, HA 55HD HA30, HA37, HA45 HA30, HA37 11

12 12 SERIES XL

13 Applications Stationary crushers Grizzlies High production applications Features Round pedestal Heavy-duty design Proven design Long reach Arctic steel option 360 swing option Suitable hammers for XL-booms are Large series hammers up to 4099 XL-SERIES XL940 XL1020 XL1200 XL1400 Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base diameter, m Recommended hammer types 2577, 3288, , 3288, , 3288, , 3288, 4099 Recommended power packs HA37, HA45, HA55 HA55HD HA37, HA45, HA55 HA55HD HA37, HA45, HA55 HA55HD HA37, HA45, HA55 HA55HD XL-SERIES XL940R XL1020R XL1200R XL1400R Weight, kg Maximum reach, m Nominal horizontal reach (H), m Nominal vertical reach (V), m Swing, º Base diameter, m Recommended hammer types 2577, 3288, , 3288, , 3288, , 3288, 4099 Recommended power packs HA37, HA45, HA55 HA55HD HA37, HA45, HA55 HA55HD HA37, HA45, HA55 HA55HD HA37, HA45, HA55 HA55HD 13

14 14 POWER PACKS & REMOTE CONTROLS

15 POWER PACKS Power packs are designed specially to work alongside hydraulic hammers and booms. The power packs are sized to match the chosen hammer. Standard Squirrel cage motor in vertical position Submerged fixed displacement gear pump Pressure and return filter Oil cooler Optional oil heater Complete with electrification Standard voltage 400 V / 50 Hz or 480 V / 60 Hz, others available IP class 55 HeavyDuty Squirrel cage motor in horizontal position Variable displacement piston pump Pressure and return filter Oil cooler Optional oil heater Complete with electrification Standard voltage 400 V / 50 Hz or 480 V / 60 Hz, others available IP class 55 POWER PACKS HA 18 HA 30 HA 37 HA 45 HA 55 HA 55 HD Oilflow, l/min, 1500 rpm (50 Hz) Oilflow, l/min, 1800 rpm (60 Hz) Motor power (50 Hz) Motor power (60 Hz) Motor framesize (IEC) Working weight without oil, kg Oil tank volume, l

16 REMOTE CONTROLS All booms should be fitted with remote controls for safe and effective operation. REMOTE CONTROLS RC Standard RC Heavy RC Light Operator chair Radio Cable mode Proportial joysticks, pc speed push buttons, pair 4 Hammer fire button, pc Lever switch The Standard RC-control system can be upgraded to long distance optical fibre control system by adding the tele-operation package (BTO). The maximum distance is 2,5 km when multi-mode optical fibre cables are used and 15 km when single mode cables are used. Optical fibre cables are not included in the package. TELE REMOTE Teleoperation-systems can be integrated into a large mining automation control systems. Tele remote allows the operation of multiple booms up to 15 km with HD quality picture and sound feedback. The tele remote system heightens operators awareness, operator is removed from any potential localised safety hazards, improves operator comfort and productivity. Having a tele remote system installed will limit travel time to site creating a more efficient outcome for your business. Please contact your local dealer for further information. 16

17 OTHER BOOM OPTIONS Slew limiter kit Boom limiter kit Anti-Blank-firing kit Oil circulation valve Central boom greasing Ramlube boom lubrication FOUNDATION Foundations are an essential part of the boom system. It has to be built under the local laws and standards. Rammer can supply design loads and example drawings to support the local base design and construction. 17

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19 EXTENSION CARRIAGES & MOBILE BREAKER SYSTEM Sandvik loaders (LHD) can be equipped with extension carriages and hammers, and used as mobile breakers. Features and benefits Oversize boulders can be broken at source drawpoints No handling/rehandling of oversize Increased productivity Safety Reduced maintenance costs of LHD fleet Features and benefits Boom can be installed in suitable underground utility vehicle Interchargeable parts Mobile and flexible Accurate and easy operation EXTENSION CARRIAGES EC60 EC80 Weight, kg Feetstroke, mm Recommended hammer types 1533, , 3288, 4099, 4510 MOBILE BREAKER BOOM XM542HD Weight, kg 4800 Maximum reach, m 6.3 Nominal horizontal reach (H), m 4.7 Nominal vertical reach (V), m 1.6 Swing, º 60 Recommended hammer types 2155, 2577, 3288 AFTER SALES AND SPARE PARTS We have worked for decades with customers and therefore we are familiar with the needs for quick and accurate service. Our global dealer network and their professional, trained personnel provide full time after sales support. We are able to supply genuine spare parts for all Rammer booms ever delivered. Most parts are immediately available from stock. 19

20 20 Sandvik Mining and Construction Oy Taivalkatu 8, P.O.Box 165 FI Lahti, Finland Phone Int EN/05/2014/Fortuna Subject to change without notice.