USE AND MAINTENANCE MANUAL

Transcription

1 BRP WRITTEN BY REDIMEC Snc SETTIMO MILANESE (MI) AOM SPRAY GUN MOD. BRP (Rev. 1-14/03/01) USA - BRP A.O.M.- AMERICA LLC 54 S. Commerce Way, Suite 180 Bethehem, PA USA Cert AQ-MIL-SINCERT

2 DECLARATION OF CONFORMITY ASTURO ORIGINALI MAVES Spa Via Cascina Venina, ASSAGO (MI) - ITALY FAX P.IVA / VAT (registration number) MODEL BRP SERIAL NUMBER YEAR OF MANUFACTURE 200 ACCESSORIES SUPPLIED A.O.M. spa DECLARES on its own responsibiity that the machine to which this decaration refers, conforms with the prescriptions in the foowing directives: DIRETTIVA 89/392/CEE MODIFICATA DALLA DIRETTIVA 91/368/CEE DALLA DIRETTIVA 93/44/CEE E DALLA DIRETTIVA 93/68/CEE (DIRETTIVA MACCHINE) DIRECTIVE 89/392/EEC AMENDED BY DIRECTIVE 91/368/EEC BY DIRECTIVE 93/44/EEC AND BY DIRECTIVE 93/68/EEC (MACHINE DIRECTIVE) The machine aso conforms with foowing standards: UNI EN 292/1 (november 1992) Sicurezza de macchinario, Concetti fondamentai, principi generai di progettazione.- Terminoogia, metodoogia di base Machine safety, Fundamenta concepts. Genera design principes - Terminoogy, basic methodoogy. UNI EN 292/2 (november 1992) Sicurezza de macchinario - Concetti fondamentai, principi generai di progettazione - Specifiche e principi tecnici Machine safety - Fundamenta conceps. Genera design principes - Techinica specification and principas. PLACE: ASSAGO S/N SURNAME - NAME: BRANCHINI RIZIERI POSITION: SOLE DIRECTOR DATE: / / / SIGNATURE:...

3 Dear Customer, Thank you for choosing one of A.O.M.- AMERICA products. A.O.M.- AMERICA is a division of a eading manufacturer in the fied of painting systems and machinery. The name ASTURO ORIGINALI MAVES Spa has aways meant reiabiity and safety, a fact which has been supported by over 80 years of experience and by our Customer satisfaction. A our components have been designed and manufactured to guarantee the best performance ever. To maintain the high quaity eve and engthy reiabiity of our products throughout the years, aways use origina spare parts. A ASTURO ORIGINALI MAVES Spa units are equipped with the CERTIFICATION in accordance with EUROPEAN DIRECTIVE 89/392 (Machine Directive.) We are certain we have met a safety requirements and we fee confident we have further improved working standards. Our units, in fact, have the identification in accordance with ruings. Furthermore, they are deivered with the instruction manua and the certificate with the Decaration of Conformity to European Directive 89/392 and to its various amendments. The Management

4 GENERAL CONTENTS HOW TO USE THE MANUAL...1 SYMBOLS USED...1 INFORMATION LETTER PACKAGING IDENTIFICATION DATA MACHINE DESCRIPTION TECHNICAL FEATURES STANDARD AND OPTIONAL COMPONENTS PAINTS, FLUIDS AND OTHER PRODUCTS DIMENSIONS INSPECTION OF PURCHASED PRODUCT INSTALLATION CONDITIONS HOW TO USE THE GUN EQUIPMENT AND CONDITIONS NECESSARY FOR OPERATION SAFETY PROCEDURES DURING USE PRESSURE DISCHARGE OPERATIONS ROUTINE MAINTENANCE TROUBLESHOOTING...10 WARRANTY GUN ASSEMBLING DRAWING HOW TO USE THE MANUAL The foowing manua is a document that accompanies the machine thouroughout its ifetime. It is, therefore, an integra part of the machine. Carefuy read the foowing warnings and procedures before engaging in any activity with this machine, incuding handing and unoading it from its transportation mean. SYMBOLS USED A operations which might be dangerous if not performed correcty are indicated with the foowing symbo: A operations which, in order to avoid risks, must be performed by trained and authorized personne are indicated by the foowing symbo: A personne in charge of using the machine must be thoroughy trained; a the above information must be thouroughy understood and appied. Page 4 of 13

5 INFORMATION LETTER The foowing maintenance and instruction manua is an integra part of the machine and must aways be avaiabe to the personne in charge of using and maintaining it. The operator and the personne in charge of handing the machine must have knowedge of the contents of the manua. The descriptions and iustrations in the manua are not to be considered as binding. Athough the main features of the machine described in this manua are not subject to change, ASTURO ORIGINALI MAVES Spa reserves the right to change those components, detais and accessories it deems necessary to improve the machine or to meet manufacturing or commercia requirements, at any time and without updating this manua immediatey. WARNING ALL RIGHTS ARE RESERVED. The reproduction of any part of this manua, in any given form, without prior written authorization from ASTURO ORIGINALI MAVES Spa, is stricty forbidden. The content of this manua can be modified without prior notice. Great care has been taken in coecting and checking the documentation contained in this manua in order to make it as compete and comprehensibe as possibe. ASTURO ORIGINALI MAVES Spa machines are not designed to function in areas at risk of fires and/or exposions. For probems or information ca A.O.M.- AMERICA customer care technica service or your oca deaer. CUSTOMER CARE TECHNICAL SERVICE A.O.M.- AMERICA LLC 54 S. Commerce Way, Suite 180 Bethehem, PA USA TEL or FAX INTERNET SITE: WARNING The machine origina configuration must not be modified in any way. On receiving the machine make sure that: + The packaging is intact and undamaged. + The suppy corresponds to what has been ordered. + In case of damage pease ca A.O.M.- AMERICA Page 5 of 13

6 1.1 PACKAGING To transport the BRP gun, the unit is packaged in a cardboard box. A optiona components are paced with the gun inside the same box. When transporting and storing the machine make sure the surrounding temperature remains between -15 and 40 C (5 F and 104 F). If transportation or storage operations ast 24 hours or ess do not exceed 50 C (122 F) otherwise the unit coud be damaged. If the need arises to store the machine, make sure the humidity vaues in the storage area remain between 30 and 80%. 2.1 IDENTIFICATION DATA The manufacturer identification and CE RULING n 89/392 conformity is paced on a side of the gun (as shown beow). The pate must not be removed at any time even if the machine shoud be sod again. BRP BRP MODEL CE-MARK AOM ASTURO ORIGINALI MANUFACTURER Page 6 of 13

7 2.2 MACHINE DESCRIPTION The ow pressure BRP gun is used to spray paints. It is possibe to obtain smooth and even arge-size surfaces with this gun thanks to its micro-spraying system. The spray gun has a threaded connection which is to be connected to the paint inet hose. It is aso possibe to adjust the inet air fow and the paint output. The spray gun used with a paint hose aows a ong painting autonomy; it is aso possibe to connect the spray gun to a common compressor with reduced working pressure. BRP ASTURO spray guns are avaiabe both in standard and HVLP versions and with stainess stee paint hose to be used with corrosive products (Code 183XXI). It is possibe to adjust the painting fan to obtain high quaity finishing. The drawing beow indicates the most important features of the gun. Fan reguator Fuid reguation Spraying cap with fan direction adjustment BRP Gun body made of auminum aoy (heavy anodizing). Stainess stee nozze AOM Connection for paint hose Air fow inet reguator Nicked brass air inet (thread 1/4 gas) Page 7 of 13

8 2.3 TECHNICAL FEATURES The painting spray gun must be used with a compressor of 5 bar (71 psi) at east. Its design improves the distribution of the air suppied from the interna hoes aso at very ow working pressures. ASTURO ORIGINALI MAVES Spa carries out a the necessary tests on the painting spray gun before deivering it to its customers. NOZZLE TECHNICAL FEATURE TABLE PRODUCT Surface Mataic/water Wood Oi-based Rust proof NOZZLE Nitre primer Basecoat Cearcoat base Nitre Ename fier Lacquer paint coat Primer Seaer Ename Ø Ø Ø Hammeredeffect paint Ø WOODWORKING METAL PAINTING BODY SHOP Orange-pee effect paint FEATURE Air consumption VALUE 200Lt/min (70 c.f.m.) Nozze size 0,8-1,0-1,2-1,4-1,5-1,7-1,9-2,2-2,5 Fan width 320mm (12.5 in.) Max. pressure 5 Bar (71 PSI) Working pressure 4 Bar (57 PSI) Weight 375 gr (13.2 oz.) Air inet M 1/4" Paint inet M 1/4" (or M3/8") The above technica features are ony exempifying and can vary without prior notice. 2.4 STANDARD AND OPTIONAL COMPONENTS The spray gun is deivered with the foowing standard components: Dismanting wrench Ceaning brush Use and maintenance manua Decaration of conformity to CE RULINGS Warranty certificate. On request: + Nozzes with different measures. + Connection hoses. + Stainess stee fiter hoder with FM 1/4 (or 3/8 ) fiter. + M3/8 fuid in et fiting. Page 8 of 13

9 2.5 PAINTS, FLUIDS AND OTHER PRODUCTS The BRP spray guns are designed for painting on iron, wood and pastic materia. The materias which can be used in this spray gun are: monocomponent varnishes and enames, iquid inks, doube coated meta stains, paste coors, heavy acquers and monocomponents, bicomponent inks and water-based paints in genera. The manufacturer must authorize the use of the spray gun with other products and the unit technica features might be changed in order to function propery with the new materias. ASTURO ORIGINALI MAVES Spa is reieved of a responsibiity in case of accidents resuting from the use of the spray gun by unauthorized and unquaified personne or by personne using the equipment differenty than intended. DO NOT USE THE PAINTING SYSTEM WITH FLAMMABLE OR HIGHLY TOXIC PRODUCTS SUCH AS GASOLINE, HERBICIDE AND PESTICIDE 2.6 DIMENSIONS The spray gun has the foowing dimensions: BRP AOM Page 9 of 13

10 3.1 INSPECTION OF PURCHASED PRODUCT Inspect the spray gun before its use to check for damages caused by transportation or improper storage. Make sure that a standard and optiona components have been deivered. 3.2 INSTALLATION CONDITIONS It is advisabe to use dry compressed air to obtain the best painting resuts. To mount the hoses proceed as foows (use the drawing beow): (1) (2) + Connect the air inet hose (RED hose) to the spray gun 1/4 nippe (A). The compressed air must come from a norma compressor with an operating pressure of 4 bar (60 psi). + Connect the paint inet hose to the spray gun connection (3). + Seect the most appropriate nozze. (B) (3) BRP AOM WARNING Before you start using the equipment, make sure the connections and hoses are in perfect working conditions, that is without hoes, bends or spits. 3.3 HOW TO USE THE SPRAY GUN (4) (A) + Adjust the fan with the reguator knob (1) (if the knob is opened the fan becomes wider, if the knob is cosed the fan gets narrower). + Adjust the fan position by rotating the air cap (B). + Graduay open the fuid passage by turning the fuid reguator knob (2) unti the desired quantity is obtained. Check the reguation on a smooth tria surface unti the desired fan width is obtained. CAP FAN POSITION Page 10 of 13

11 3.4 EQUIPMENT AND CONDITIONS NEEDED TO WORK Painting operations MUST be carried out in an appropriate spray booth equipped with a fitering system. Do not use the spray gun if the fitering system is not activated. Aways wear protection goves, gogges, breathing fiters with active carbon and adequate cothing for the protection of the entire body. 3.5 SAFETY PROCEDURES DURING USE TO USE the painting unit STRICTLY OBSERVE the foowing precautions and safety criteria. ASTURO ORIGINALI MAVES Spa decines every responsibiity whatsoever in case the user does not observe said precautions and safety criteria; furthermore, it is not responsibe for any kind of negigence when using the equipment. WARNING Aways wear protective goves, masks, breathing fiters with activated carbon and adequate cothing for the protection of the entire body when using the spray gun. The spray gun is empoyed with paints and thinners which are highy infammabe, therefore, use the spray gun in we ventiated areas and avoid any action which might start a fire (eg. smoking, high temperature sags or shavings, sparks or eectric eements). CHECK the chemica compatibiity of the products on their technica safety charts. Further information on the materias which make up the spray gun are avaiabe, on request, at ASTURO ORIGINALI MAVES Spa. The use of products which contain organic sovents might cause intoxication because of the created toxic vapours. DO NOT USE the unit with food or medicines. DO NOT EXCEED the indicated maximum working pressure (see section 2.3). BEFORE starting on any dismanting, ceaning, maintenance or assemby operation DISCHARGE the pressure in the hoses (see section 4.1). Never aim the spray gun at anything other than the surface you intend to spray. IMPORTANT DO NOT USE the unit with HALOGENATED HYDROCARBON thinners (eg. Ethychoride, Trichoride, etc.) which might expode when in contact with auminum or gavanized parts. Page 11 of 13

12 4.1 PRESSURE DISCHARGE PROCEDURES When the spray gun is stopped to carry out maintenance operations or at the end of the work session the operator must discharge the remaining pressure. WARNING THE PRODUCT IN THE FLEXIBLE HOSE IS STILL UNDER PRESSURE. PROCEED AS FOLLOWS: 1) Shut off the spray gun air suppy. 2) Take a meta bucket and by pressing the spray gun against its side discharge the residue product by pressing the trigger. 3) Cean as described in the foowing paragraph. 4.2 ROUTINE MAINTENANCE The routine maintenance of the BRP spray gun is simpe and does not require specia operations because its components do not need to be ubricated. Cean the spray gun daiy or at the end of each working session so that product residue wi not dry out on its was, thus guaranteeing ong term efficiency. CLEANING OPERATIONS: Shoud the spray gun be connected to ASTURO K24 pumps, see par. 5.4 in the K24 use and maintenance manua. Shoud the spray gun be connected to a different equipment, see the reevant manua. Unscrew the cap ring and with the given wrench disassembe the nozze. Pace everything in the thinner. Cean the head of the spray gun, the neede and the nozze with the given brush. Assembe the spray gun, ubricate the threaded parts with a thin ayer of oi and screw it tighty. DO NOT USE POINTED METAL OBJECTS TO CLEAN CLOGGED PASSAGE HOLES. THESE OPERATIONS WOULD DAMAGE THEM, REDUCING THEIR SPRAYING QUALITY. Wash the paint cup with thinner. In case industria washers are used to cean the spray gun, cose the fow reguator knob and the neede adjustment knob tighty by turning them cockwise in order to avoid thinner infitrations which might, in time, damage the packings. Once in a whie, ubricate the threaded parts such as the air cap and the neede stroke adjustment knob with a thin ayer of synthetic oi, in order to avoid seizing up caused by the effect of thinners on the spray gun components. THE LUBRICANTS USED MUST NOT CONTAIN SILICONE. WARNING IF THE NEED ARISES CALL THE A.O.M.- AMERICA CUSTOMER CARE TECHNICAL SERVICE Page 12 of 13

13 4.3 TROUBLESHOOTING This chapter describes how to sove the most common probems which coud affect the unit. The probem is indicated by the foowing symbo: (6) The possibe cause is indicated by the foowing symbo: (ß) The possibe soution is indicated by the foowing symbo: () 6 THE SPRAY GUN SPRAYS INTERMITTENTLY? ß Spray nozze is oose. ß Worn neede packing. ß Worn nozze cone. Tighten the nozze. Repace the packing. Repace the nozze. 6 UNEVEN JET? ß Worn or dirty cap air hoes. ß Worn or dirty nozze. Cean the spray gun components carefuy. Repace damaged parts. 6 PAINT LEAKS OUT OF THE PACKING? ß Worn packing. Repace the packing. 6 NOZZLE LEAKS WITHOUT PRESSING THE TRIGGER? ß Neede and nozze are dirty with dry paint ß Worn neede and nozze. Cean the spray gun parts very carefuy. Repace the neede and the nozze. 6 AIR COMES OUT WHEN THE TRIGGER IS RELEASED? ß The air vave rod does not side. ß The air vave body is dirty. ß Air vave packing nut too tight Lighty ubricate the components of the spray gun. Cean with care. Loosen packing nut. WARNING If using a pump see pump use and maintenance manua. Page 13 of 13

14 WARRANTY A ASTURO ORIGINALI MAVES Spa appiances are guaranteed for a period of 12 months from the date written on the invoice, uness otherwise stated in writing. The warranty covers a manufacturing fauts and materia defect. Repacements and repair operations are covered ony if carried out by our company and at our servicing shops. The fauty parts must be sent FREIGHT FREE. Once the components have been repaired they wi be sent FREIGHT PAID to the customer. The warranty does not cover our company personne aid during instaation or dismanting operations. If for practica purposes one of our empoyee is sent to the premises, a charge wi be made for the time pus extra for traveing and expenses. Our warranty does not cover direct or indirect damage, to peope or property, caused by our appiances and it does not cover repair operations carried out by the owner or by a third party. The foowing are not covered by our warranty: + faiure caused by incorrect use or assemby. + faiure caused by externa agents. + faiure caused by ack of maintenance or negigence. WARRANTY FORFEITURE: If the form attached beow is not competed and returned. In case of deayed payment or other contract defauts. A repair operations carried out under warranty do not interrupt its duration. Whenever changes or repairs are carried out on our machinery without prior authorization Whenever the unit seems tampered with, dismanted or previousy repaired in unauthorized workshops. Whenever the seria number is damaged or removed. When the damage is caused by improper use or functioning, or if the machine fas, is bumped or by other causes of mafunctioning not due to norma working conditions A disputes wi be setted in the court of justice of Mian (Itay). NAME: COMPANY: ADDRESS: V.A.T. NUMBER UNIT MODEL: SERIAL NUMBER: DATE: STAMP AND SIGNATURE: Send this form fuy competed (capita etters) to: A.O.M.- AMERICA 54 S. Commerce Way, Suite 180 Bethehem, PA USA

15 SPRAY GUN ASSEMBLY DRAWING BRP 1 2 AOM BRP Rev. 1

16 SPRAY GUN COMPONENTS Pos. CODE Description A 19612A 16519A R 24039R 24034R 24058R 24060R 24056R 24062R 24535R 16570A 24055R 24052R 16530A 16591A 16582A 16592A 24092R 24097R Air cap ring BRP nozze BRP compete body Trigger pin New compete BRP fuid reguator Fuid adjusting neede Spring-pushing neede for pressure suppy Spring/knob pate Neede adjusting stroke knob 3x7x0,5 (0.11x0.27x0.02) zinc washer Air/neede vave packing Air/neede vave packing spring Nickeed air packing nut 3/8 fuid inet nippes Air vave spring LEG/BRI air vave rod 3030 viton O ring Air vave body Trigger pin screw BRI/BBS compete pressure reguator BRI nickeed trigger Legend BRI/Legend wrench mm 12x40x125 (0.46x1.55x4.86in.) nyon ceaning brush A AIR CAP Ø A AIR CAP Ø A AIR CAP Ø A AIR CAP Ø A AIR CAP Ø A AIR CAP Ø A AIR CAP Ø A AIR CAP Ø A AIR CAP Ø A NOZZLE Ø A NOZZLE Ø A NOZZLE Ø A NOZZLE Ø A NOZZLE Ø A NOZZLE Ø A NOZZLE Ø A NOZZLE Ø A NOZZLE Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø A FLUID ADJUSTING Ø2.5 KIT 202XX Neede-nozze-cap kit (repace xx with ) (Pos ) 18345A BRP packing and spring kit (Pos x2-11x2-12x ) Stainess stee fiter hoder with fiter C.P. paint 100 M FG 1/4 - M1/ Mini fiter hoder for aminar fiter BRP Rev. 1

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