Efficient solutions for storage and conveyor systems. Flexibility and cost-efficiency The competitive advantage in storage and conveyor systems

Transcription

1 ndustry guide fficient solutions for storage and conveyor systems lexibility and cost-efficiency The competitive advantage in storage and conveyor systems

2 A N O P Q R S T Storage 2 Storage and conveyor S /

3 Table of contents hallenges in storage and conveyor systems lexibility and cost-efficiency 4 Applications in focus Tote conveying 6 Pallet conveyor 10 Pallet transfer car 14 Storage and retrieval system, driving and lifting unit 16 Storage and retrieval system, pallet load unit 18 Storage and retrieval system, box load unit 20 A / Tote shuttel 22 Pallet shuttle 26 Pallet stacker 28 Palettizer 30 Picking station 32 Safety 34 old store 36 etecting 38 etecting position 40 mpty bay detection 42 Profile detection 43 etection of leading edges 44 Product family overview 46 Products Product overview 57 Networks 96 General information ompany 98 ndustries 100 S ifetime Services 102 Versatile product range for industrial automation 104 ndustrial communication and unit integration 114 Services Storage and conveyor S 3 N O P Q R S T

4 hallenges A lexibility and cost-efficiency The competitive advantage in storage and conveyor systems The storage and conveyor system plays a central role in intralogistics. aximum throughput and optimal use of storage space is required. ighly dynamic markets, innovative logistics processes and variable materials to be handled place high demands on flexibility. Sensor technology is a key factor. S offers not only a complete sensor and service portfolio, but also has extensive industry knowledge, a total package with critical added value for the success of your storage and conveyor system. N O P Q R S T Storage dentifying dentification of codes and objects of all types is the basic requirement for automatic storage, picking and sorting. S offers scalable systems for all code types and for all technologies (laser, camera, R, hybrid) that are easy to adapt to the respective requirements. 4 easuring ight grids, camera systems, laser measurement systems and scales measure distance, overhangs, profiles, volumes and weights. They allow efficient sorting, packing and picking, as well as process reliability through qualification. etecting Solutions for detection of leading edges, occupancy, overhangs, end positions, fill levels, etc. make processes very stable at maximum performance. Throughput maximization depends on optimal precision tuning of all sensor functions. And S has the right sensor for every task. and conveyor S /

5 hallenges A etecting position Sensors from S ensure maximum positioning accuracy, reproducibility, speed and optimal cycle times. ts comprehensive portfolio of distance sensors, encoders and vision sensors allow optimal adaptation to the requirements of the respective application / Protecting n the area of safety, sensors, systems, solutions and services from S ensure that safety requirements are met in compliance with applicable laws and standards. They provide efficient protection of hazardous areas, safe, ergonomic work stations and maximum system throughput. ifetime Services ifetime Services cover the entire life cycle of a system from planning to commissioning and maintenance to modernization. S is an international sensor manufacturer and with proven solution expertise and comprehensive industry knowledge, offers a complete package comparable to none. Storage and conveyor S 5 N O P Q R S T

6 ocus 1 Tote conveying Storage and conveyor systems Protrusion monitoring in tote conveying Photoelectric retro-reflective sensors check whether a tote exceeds a maximum height. The transport control system can use the sensor signal for discharging or for a stop function, for example. A large number of variants featuring laser light or red light make it possible to adapt the system to almost any requirement. 3 ift end position and occupied status on the right angle transfer An inductive proximity sensor, which triggers on a proper target, monitors the lift end positionp. igh resistance to shock and vibrations ensures maximum process reliability even under the toughest application conditions. A photoelectric retro-reflective sensor checks whether the corner conveyor is free. 4 Switch point control in tote conveying An inductive proximity sensor monitors the end position of a transfer bed. Shock- and vibration-resistant magnetic cylinder sensors for - and T-slots are used for monitoring the piston position of the actuating cylinder. G6 g p. 60 W100 g p. 59 G6 g p g p g p. 66 ZT8 g p Storage and conveyor S /

7 Storage and conveyor systems ocus 1 Tote conveying Presence detection in tote conveying Photoelectric retro-reflective sensors detect the presence of totes. The signal is used for numerous control tasks; for example, as a trigger for other sensors or for start and stop functions. ven in cases involving challanging product surfaces/materials/colors, photoelectric retro-reflective sensors offer maximum performance. G6 g p. 60 W100 g p onveying and zero pressure accumulation onveying without dynamic pressure ensures a controlled flow of goods. The individual zones are controlled with photoelectric proximity sensors, either with or without a control unit. The photoelectric proximity sensors provide an optimum solution thanks to their minimal blind zone, low black/white shift, and reliable detection of dark objects. Z g p. 65 Zoneontrol g p / Storage and conveyor S 7

8 ocus 1 Tote conveying Storage and conveyor systems mpty tote detection and level measurement ighly precise laser measurement systems are mounted over the conveyor system and precisely determine the fill level of totes. or downstream pick-and-place processes, it is possible to precisely determine the positions of objects inside a tote and if any objects are overhanging from a tote. 3 Automated tote identification with bar codes ar code scanners with a reading field optimized for intralogistics make it possible to integrate a track and trace function into the process, as well as enable control functions such as routing or assignment to a storage area. igh read rates can be achieved even under adverse conditions or when bar codes are partially damaged. S4xx g p. 95 V61x g p. 83 V62x g p Storage and conveyor S /

9 Storage and conveyor systems ocus 1 Tote conveying 1 Safety throughout the conveyor system in tote conveying Numerous standards and regulations govern the safety of operating personnel. S offers emergency stop pushbuttons and rope pulls that are proven components that conform to standards, thus ensuring protection against risks. S21 g p. 76 i110rp g p Automated tote identification with R ompact R read/write devices, which are optimized for logistics, feature an integrated antenna as well as a definable reading field. This ensures that R tags can be assigned correctly even when objects follow one another in quick succession. The devices are compatible with proand can be integrated into industrial Networks. 5 easuring the conveying speed of a roller conveyor The conveying speed is controlled using the measured values of a programmable incremental encoder. With its high resolution, the encoder ensures maximum repeatability. There are numerous versions available to accommodate nearly all mechanical and electrical interfaces. RU62x g p. 86 AS/A60 PRONT g p. 79 S60 g p / Storage and conveyor S 9

10 ocus 2 Pallet conveyor Storage and conveyor systems eight measurement at point Automation light grids measure the height of the load. n the event a storage area has a height restriction, this can be used to ensure a load will not violate this restriction. The light grids are available for all commonly used communication protocols. A classification based purely on height can also be achieved using photoelectric retro-reflective sensors. G g p Storage and conveyor S /

11 Storage and conveyor systems ocus 2 Pallet conveyor 1 Pallet loading A Reflex Array sensor checks whether the loading station is free or occupied. The sensor ensures that pallets of different heights can be detected reliably. A longrange compact photoelectric background suppression sensor, which is immune to reflections, checks whether there is a forklift truck at the station. W27-3 Reflex Array g p. 63 WTT280-2 ong Range g p Protrusion detection at point A camera system for area monitoring that functions in conjunction with two photoelectric sensors, checks whether the load is protruding at the front or back of the pallet. This system reliably prevents problems in downstream processes. V100 g p. 70 W27-3 g p / Storage and conveyor S 11

12 ocus 2 Pallet conveyor Storage and conveyor systems Gap monitoring at turntable efore the start of a rotary movement, a photoelectric retro-reflective sensor is used to determine whether the rotation path is clear. The sensor is immune to contamination and extremely resistant to vibrations, and features an exceptionally rugged housing 3 Automated pallet identification with bar codes ar code scanners with a fixed focus, variable focus or auto focus can be used for nearly any reading distance. They enable track and trace functions, product routing, and assignment to storage areas. Thanks to the use of reconstruction technology, high read rates can be achieved even under adverse conditions or when bar codes are partially damaged. W27-3 g p. 63 G10 g p. 60 V62x g p Storage and conveyor S /

13 Storage and conveyor systems ocus 2 Pallet conveyor 1 Rotational position of turntable A reliable inductive proximity sensor in a rectangular housing signals to the control system when the final stop position of the rotary table has been reached. An increased switching distance allows for greater flexibility in machine design. Q40 g p Automated pallet identification with R ompact R read/write devices, which are optimized for logistics, feature an integrated antenna as well as a definable reading field. This ensures that R tags can be assigned correctly even when objects follow one another in quick succession. The devices are compatible with all S pro devices and can be easily integrated into industrial networks. 5 nd position monitoring for the turntable An inductive safety switch stops the system in the event an object travels beyond the position of the proximity sensor. The safety switch meets the requirements of various safety standards (such as N and N SO 13849). RU62x g p. 86 N3000 irect g p / Storage and conveyor S 13

14 ocus 3 Pallet transfer car Storage and conveyor systems hecking table occupancy at transfer cars efore a pallet is slid into place, a photoelectric retro-reflective sensor is mounted for diagonal detection to determine whether the shuttle car table is free. The sensor, equipped with S AS technology and a PinPoint, is characterized by a designthat is exceptionally reliablefrom both a mechanical and an electronic perspective. 3 Gap monitoring at the transfer cars efore the start of a movement, a photoelectric retro-reflective sensor checks whether the product travel path is clear. The sensor, which is also available with a PinPoint, is immune to ambient light, crosstalk, contamination, and is resistant to vibrations, providing a reliable solution. 4 Wireless data transmission at the transfer cars The positioning data for the shuttle car is transmitted using an optical transmission system, this allows the elimination of field cabling. The device is available for a wide range of communication protocols. ast transmission rates and extended sensing ranges ensure maximum performance. W23-2 g p. 64 W27-3 g p. 63 S400 g p Storage and conveyor S /

15 Storage and conveyor systems ocus 3 Pallet transfer car 1 Protecting operating personnel and collision avoidance at transfer cars Safety laser scanners are used to prevent collisions and protect personnel. Thanks to freely configurable warning and protective fields, plus the option of static inputs and encoder inputs, fields that are dependent on positioning and speed can be implemented for specific applications. 5 Speed measurement and positioning at the transfer cars The measured values of the S60 programmable incremental encoder control the positioning and speed. With its high resolution, the S60 ensures maximum repeatability. There are numerous versions available to accommodate nearly all mechanical and electrical interfaces. 6 Positioning a transfer car A linear measurement sensor determines the position of the shuttle car based on bar codes located on the applied tape. The distance sensor is characterized by high speed, repeatability, resolution, and immunity to ambient light. S3000 Standard g p nd position monitoring at the transfer cars n the event an object travels beyond the end position, an electro-mechanical safety switch immediately stops the drive of the shuttle. The safety switch is implemented based on international safety standards. S60 g p. 81 O200 g p. 92 x100 g p. 91 i110r g p / Storage and conveyor S 15

16 ocus 4 Storage and retrieval system, driving and lifting unit Storage and conveyor systems Positioning the x axis on the traveling unit The traveling unit is positioned by means of a distance sensor. igh resolution and repeatability enable high speed and acceleration applications. aximizing synchronicity permits ideal acceleration and braking cycles. 3 Speed measurement and positioning on the traveling unit An absolute encoder supplies the value for controlling the positioning speed, acceleration, and delay. With its high resolution and repeatability, the encoder ensures that the positioning commands for the storage and retrieval machine are executed with precision. 4 nd position monitoring at the storage and retrieval machine n the event an object travels beyond the end position, an electro-mechanical safety switch immediately stops the drive of the storage and retrieval machine. The safety switch is implemented based on international safety standards. x100 g p. 91 A360 PROUS g p. 80 i110r g p Storage and conveyor S /

17 Storage and conveyor systems ocus 4 Storage and retrieval system, driving and lifting unit 1 Positioning the y axis on the lifting unit A mid-range distance sensor is used for absolute positioning of the lifting unit. igh measurement accuracy, repeatability, and measuring speeds ensure that the positioning commands can be processed accurately, quickly, and synchronously with the parallel positioning of the traveling unit. x100 g p g p Wireless data transmission at storage and retrieval machine The data is transmitted between the storage and retrieval machine and the stock management system via infrared technology, using an optical transmission system. This does away with the need for fieldbus cabling. The device is available for a wide range of communication protocols. ast transmission rates and extended sensing ranges ensure maximum performance. S400 g p / Storage and conveyor S 17

18 ocus 5 Storage and retrieval system, pallet load unit Storage and conveyor systems ine positioning of the y axis in the pallet storage area ollowing absolute positioning of the lifting unit, relative fine positioning takes place along the y-axis by means of two laser photoelectric proximity sensors. Thanks to background suppression and an extremely small light spot, the highly reliable sensors can ensure maximum accuracy even when shelves are filled two units deep. 3 Occupied table monitoring at the load-carrying unit for pallets efore the forks of the load-carrying equipment are loaded with pallets, a photoelectric retro-reflective sensor ensures the pallets are empty. The sensor, available with light or dark switching, features background suppression and can detect objects with different surface properties. 4 Protrusion monitoring at the load-carrying unit After the pallet has been placed in the bay, a photoelectric retro-reflective sensor checks if it is protruding into the aisle and could cause a collision. Thanks to their immunity to ambient light and reflection, the sensors ensure a stable process is carried out. WT12-2 g p. 61 GT6 g p. 60 W27-3 g p Storage and conveyor S /

19 Storage and conveyor systems ocus 5 Storage and retrieval system, pallet load unit 1 Verifying the loading height on the load-carrying unit efore the pallet is finally put into storage, a photoelectric retro-reflective sensor checks whether the load height exceeds the maximum permissible height for the allocated storage area. The sensor is characterized by a high level of resistance to vibrations and immunity to contamination. 5 empty bay detection in the case of identical pallet types f just one type of pallet is being stored one or two units deep, a photoelectric proximity sensor uses one or two switching points to check whether the allocated storage area is free. The sensor is characterized by a large sensing range, low black/white shift and immunity to reflection. 6 empty bay detection in the case of different pallet types n cases where different types of pallets are being stored, the number of possible checking points increases. A compact laser scanner uses area scanning to check whether the storage area is free. The scanners include intelligent field evaluation, allow for low mounting positions and provide low operating costs. G g p. 69 W27-3 g p Positioning the z axis of the lifting forks Positioning is carried out by detecting the end positions of the load-carrying equipment s lifting forks. n this case, inductive proximity sensors that offer reliability, high shock and vibration resistance, and a long service life are used. T35 g p. 90 WTT280-2 ong Range g p. 63 Ti3xx g p g p g p / Storage and conveyor S 19

20 ocus 6 Storage and retrieval system, box load unit Storage and conveyor systems ine positioning of the x and y axes in the automated small parts storage area When items need to be put into or taken out of storage, it is necessary to compensate for any mechanical discrepancies in the shelving unit that could be caused by temperature fluctuations or other environmental factors. ollowing absolute positioning of the traveling and lifting unit, an additional fine positioning process is carried out with maximum repeatability. 3 Occupied table monitoring at the load-carrying unit for cartons efore the carton is placed on the load-handling device, a photoelectric retro-reflective sensor ensures it is empty. Thanks to AS technology from S, the photoelectric retro-reflective sensor offers maximum performance even in cases involving challanging product surfaces/materials/colors. 4 empty bay detection in cases where totes are being stored at several depths efore items are stored, a distance sensor uses an absolute value or multiple switching points to check whether the allocated storage area is free. ven when faced with differing object colors, the reliable compact devices provide high repeatability and immunity to ambient light. nspector g p. 89 G6 g p. 60 x35 g p Storage and conveyor S /

21 Storage and conveyor systems ocus 6 Storage and retrieval system, box load unit 1 Positioning the z axis of the belt traction load unit When it comes to the insertion depth, accurate measurements are crucial. A reliable absolute encoder on the belt drive with a high resolution and excellent repeatability ensures precision. The availability of most common communication protocols make integration into the control architecture a breeze. A360 PROUS g p / Storage and conveyor S 21

22 ocus 7 Tote shuttle Storage and conveyor systems Speed measurement on the tote shuttle The incremental encoder supplies the value for controlling the positioning speed, acceleration, and delay. With its high resolution and repeatability, the encoder ensures that the positioning of the shuttle can be executed with precision. 3 Positioning telescopic arms The positioning of the telescope arm is controlled with inductive proximity sensors. Thanks to the extremely compact design of the extraordinarily rugged and long-lasting sensors, the machine design itself faces virtually no restrictions, even in applications where space is at a premium. 4 Occupied table monitoring on the tote shuttle efore a tote is transported onto the shuttle, photoelectric retro-reflective sensors check that the shuttle is free. epending on the length of the totes, several positions may be checked. Sensors featuring S AS technology and PinPoint s offer maximum performance even in cases involving challanging product surfaces/materials/colors. S36 g p. 80 Q lat g p. 68 G6 g p Storage and conveyor S /

23 Storage and conveyor systems ocus 7 Tote shuttle 1 Positioning the x axis on the tote shuttle The shuttle is positioned using an incremental encoder and a photoelectric proximity sensor. The combination of incremental values and absolute positions compensates for any potential slippage on the drive wheel and enables maximum positioning accuracy and repeatability. WTV4-3 g p. 58 S36 g p. 80 V60 essrad-ncoder g p empty bay detection in the tote storage area efore a tote is stored, a compact laser scanner checks whether the allocated storage area is free. The scanners include intelligent field evaluation, allow for low mounting positions and provide low operating costs. Ti3xx g p / Storage and conveyor S 23

24 ocus 7 Tote shuttle Storage and conveyor systems onitoring of the maintenance opening A maintenance opening is located on the tote shuttle. nductive proximity sensors monitor whether this maintenance opening is closed. Thanks to the extremely compact design of the reliable, long-lasting sensors, the machine design itself faces almost no restrictions, even in applications where space is at a premium. 3 Gap monitoring on the tote shuttle Photoelectric retro-reflective sensors check whether a sufficient gap is available. f movement is hindered by protruding totes, damage will be caused. The sensor is very compact and has a uniform light spot. Q lat g p. 68 G6 g p Storage and conveyor S /

25 Storage and conveyor systems ocus 7 Tote shuttle 1 Occupied monitoring of the transfer area efore the tote is transported from the lift to the transfer area, a photoelectric proximity sensor performs a diagonal check to ensure the area is free. A through-beam photoelectric sensor detects the entire height of the shelf to ensure the necessary gap for the lifting motion is present. WT4-3 g p. 58 WS27-3 g p / Storage and conveyor S 25

26 ocus 8 Pallet shuttle Storage and conveyor systems etection of the pallet shuttle reference position At the end of the shelving aisle, the end position of the shuttle is checked against the reflector at the start/stop position, compared with the position value of the encoder on the drive axis, and corrected if necessary. This referencing process allows the positioning accuracy to remain at an equally high level at all times. 3 Protecting operating personnel and collision avoidance at the pallet shuttle f personnel can access the shuttle tracks, safety functions must be implemented in accordance with applicable standards. Ultra-compact S300 ini safety laser scanners with switchable protective and warning fields make it possible to implement these safety functions while conforming to standards. G6 g p. 60 S300 ini Remote g p Storage and conveyor S /

27 Storage and conveyor systems ocus 8 Pallet shuttle 1 Positioning a pallet shuttle The shuttle is positioned with maximum accuracy by means of an incremental encoder mounted on the drive axis. esigns featuring a blind hollow shaft or a clamping flange with a solid shaft ensure flexible adaptation to the drive. They can even be used in cases where there is very little space available. S36 g p ollision avoidance when using multiple pallet shuttles f there are several shuttles on one track, distance sensors reliably prevent collisions. ackground suppression and immunity to crosstalk and ambient light prevent incorrect switching of the sensor. The compact devices feature OSSs. 5 Shuttle occupation check efore a pallet is lifted, photoelectric proximity sensors check whether the shuttle is empty. At the same time, the sensors enable accurate positioning of the shuttle beneath the pallet. The sensors excellent background suppression make them ideal for this application. x35 g p. 90 GR18S g p / Storage and conveyor S 27

28 ocus 9 Pallet stacker Storage and conveyor systems Presence monitoring for a pallet A photoelectric retro-reflective sensor or the vibration-resistant reflex array sensor is used to check whether the transfer area for the pallet storage unit is occupied. The sensor ensures that pallets of different heights can be detected reliably. 3 Positioning the pallet gripper efore a movement starts, the position of the pallet gripper must be checked. nductive proximity sensors with large switching distances are used for this. They are characterized by a high level of resistance to shock and vibration. 4 nd position monitoring at the pallet stacker As one of the leading manufacturers of industrial safety technology worldwide, S offers emergency stop pushbuttons and rope pulls that are proven components that conform to standards, thus ensuring protection against risks. n the event an object travels beyond the end position, a safety switch immediately stops the drive of the pallet storage unit. W27-3 g p g p g p. 66 i110r g p Storage and conveyor S /

29 Storage and conveyor systems ocus 9 Pallet stacker 1 Access protection at the pallet stacker The vertically arranged detec4 ore safety light curtain ensures access to the rear side. The innovative mounting systems minimize mounting costs. Protection with no blind zones, integrated displays, diagnostics functions, and automatic distance measurement allow for low cost and reliable commissioning. detec4 ore g p Gap monitoring at the lift table of the pallet stacker efore a movement in the x- or y-axis direction is begun, it is necessary to verify whether there is sufficient room for movement. Photoelectric retro-reflective sensors check whether the space between the pallet and any sharp edges that may be present is sufficient. 6 Access protection without muting The pallet storage unit is a hazardous area. or this reason, it is necessary to provide protective measures for accessing it. Thanks to intelligent evaluation algorithms, the safety light curtains that are arranged horizontally at the height of the pallets are able to detect pallets and allow them to pass without the need for additional muting sensors. W14-2 g p Palletizer g p / Storage and conveyor S 29

30 ocus 10 Palettizer Storage and conveyor systems Plausibility check before palletizing Automation light grids measure the dimensions and the alignment of the parcel for palletizing purposes. These programmable automation light grids are available with different resolutions. The framework arrangement reduces problems associated with shadows. G g p Storage and conveyor S /

31 Storage and conveyor systems ocus 10 Palettizer 1 Positioning the scissor lift table The scissor lift table is positioned using a high-resolution wire draw encoder with a teach-in function. The extremely reliable encoder is equipped with integrated brushes, does not require complex linear guidance, and can be integrated with ease both electrically and mechanically. coine g p ontour measurement for pallet loading With both laser measurement and absolute encoders, an image and a position of the load can be determined, enabling the robot system to accurately pick up and transfer the material. The laser measurement sensor provides excellent dynamic performance and angular resolution. V-3 g p. 89 A360 PROUS g p. 80 S4xx g p / Storage and conveyor S 31

32 ocus 11 Picking station Storage and conveyor systems Picking check The compact smart light grids use ultrabright s to signal to the order picker whether he or she has removed goods from the correct tote. Optical synchronization and a teach-in function allow the devices to work with a plug-and-play concept. Slim and flat variants offer maximum flexibility. SG g p Storage and conveyor S /

33 Storage and conveyor systems ocus 11 Picking station 1 ifting and tilting motion control at the picking station Reliable inductive proximity sensors in rectangular housings provide the control for the lifting and tipping units along with information on the current position. An increased switching distance and flexible mounting options allow for greater flexibility in machine design. s located on the corners of the housing make it easy to diagnose sensor status. 2 Q Standard g p Automated identification at the picking area ompact bar code scanners with reading fields optimized for intralogistics verify that the correct tote has been provided. Variants that can accommodate a whole range of different communication protocols allow for easy integration. igh read rates can be achieved even under adverse conditions or when bar codes are partially damaged. V61x g p / Storage and conveyor S 33

34 ocus 12 Safety Storage and conveyor systems Safety throughout the conveyor system f a dangerous situation arises, the operating personnel can put a system into a safe state using rope pull switches. Rope pull switches are an ideal safety solution for longer conveyor systems since their switching function can be activated from almost any point along the conveyor system. 3 Access protection with muting Vertical safety light curtains put the required safety functions into action. lexible entry and exit monitoring is made possible through a switching amplifier and two or four muting sensors. These are connected directly at the site and reduce the amount of cabling required. i150rp g p Advanced urtain g p Storage and conveyor S /

35 Storage and conveyor systems ocus 12 Safety achine safety As one of the leading providers of safety technology, S offers a comprehensive portfolio of products and systems for fulfilling safety requirements in compliance with legislation and standards. S is also able to provide support via specialized services for complete safety solutions from analysis to certified systems. 1 Safety locking devices and emergency stop pushbuttons on protective doors Protective doors that utilize safety locking devices allow monitoring to prevent people from entering hazardous areas during system operation. nabling switches are used when work is performed in the hazardous area in setup operating mode. i14 ock g p nd position monitoring at the scissor lift table An inductive safety switch monitors the end position of the scissor lift table. The safety switch meets the requirements of various safety standards (such as N and N SO 13849). 5 Safety controllers in storage and conveyor systems S s lexi Soft and lexi lassic, which can be programmed using hardware, offer high-performance, modular, and linkable safety controllers. The application concerned can be adapted to meet safety requirements using main modules, expansion modules, and relay expansion modules in a way that is both flexible and scalable. The safety controllers communicate with the programmable logic controller via gateways for all commonly used communication protocols. A memory plug stores the device configuration for plug-and-play replacement. The lexi Soft esigner software provides an easy and effective configuration for implementing safety applications. N3000 irect g p. 75 lexi Soft g p. 78 lexi lassic g p / Storage and conveyor S 35

36 old store A N O P Q R S T Storage old store solutions xtreme climatic conditions at temperatures down to 30, thawing or even condensation when entering and exiting as common in cold stores place very specific demands on the sensor technology. S offers a complete portfolio, which not only enables but ensures automation in these conditions on the process side. 36 dentifying At 30 in particular, it is important to identify products at the highest possible read rate. This not only applies to reading bar codes, but increasingly R as well. ue to the higher density of information, traceability across the entire cold chain can be ensured. A broad portfolio is available with and without heating for both bar code reading and R. easuring Only when reliably and efficiently measured, qualified and checked for overhangs is trouble-free transport on the conveyor system and optimal use of scarce storage space possible. n general, interruptions and manual interventions in the process flow are to be avoided whenever possible, but especially in cold store applications. The measuring light grids from S can also be used in cold store applications. etecting ail-safe operation itself at temperatures of -30 requires absolutely faultless detection of the objects to be conveyed. Any unsuccessful detection would inevitably lead to either manual intervention, stoppage of the conveyor system or even incorrect storage. A very broad portfolio of products suitable for cold store applications is available. and conveyor S /

37 old store / etecting position To avoid an unnecessary increase in enormous cold store energy requirements, it is important to ensure optimal storage and retrieval. Among other things, this depends on accurate and above all, reproducible positioning of the drive unit, lifting unit and load-handling device. With its time-of-flight distance sensors, "O" linear measurement sensors and encoder program, S offers a complete portfolio for cold store applications. Protecting Uninterrupted material flow is essential in a cold store along with a high level of automation. This reinforces the need to protect highly automated areas. All safety light curtains from S can be used at temperatures down to 30. The S3000 safety laser scanners are available with heating. Storage and conveyor S 37 A N O P Q R S T

38 etecting A N O P Q R S T Storage Solutions for presence detection any tasks require that the presence of objects is checked. These may include: elt tracking, e.g. acceleration, deceleration, start, stop Trigger signals for downstream process steps, e.g. bar code reading Process monitoring, e.g. overhang detection or gap control Zero-pressure accumulation hoosing the sensor optimal for the application depends on a variety of parameters, e.g. detection distance, dimensions, surface quality and sorting accuracy of the load-handling devices, installation location and environmental conditions. 38 G10 deal for all applications in pallet conveyor systems with a scanning range up to 12 m when used as retro-reflective sensor and 1.3 m when used as a proximity sensor ncreased detection reliability on depolarizing objects and ambient light suppression ast installation and commissioning with the S Q-ock mounting system and PinPoint Technology W27-3 deal for rugged applications with a scanning range up to 19 m when used as retro-reflective sensor and 2.5 m when used as a proximity sensor Precise background suppression with no scanning distance drift Also available as a version with PinPoint Technology O-ink as an online diagnostic tool and configuraton function W14-2 deal for rugged applications with a scanning range up to 17 m when used as retro-reflective sensor and 1.3 m when used as a proximity sensor Precise background suppression with no scanning distance drift Slim, rugged housing design Also available as a version with PinPoint Technology and conveyor S /

39 / Storage and conveyor S etecting G6 Small housing with metal inserts for better mounting AS chip from S for ambient light and cross talk immunity with a scanning range up to 7.2 m when used as retro-reflective sensor and 0.3 m when used as a proximity sensor PinPoint for a precise and highly visible light spot Available with and without potentiometer GR18S ylindrical photoelectric sensor with shortened housing ither plastic or metal housing Outstanding background suppression, scanning ranges of 3 mm 550 mm when used as a proximity sensor and 0.03 m 7.2 m when used as retro-reflective sensor with adjustable sensitivity PinPoint for a precise and highly visible light spot With axial, flush or radial (90 ) optics V180-2 ylindrical photoelectric sensor with 2 indicator s and 360 all-round display Outstanding background suppression with a scanning range of 7 m when used as retro-reflective sensor and 1.1 m when used as a proximity sensor with adjustable sensitivity PinPoint for a precise and highly visible light spot With axial or radial (90 ) optics Z Sensor Photoelectric proximity sensor with shortest possible transparent housing adaptable for specific applications With ambient light suppression and a scanning range of 4.8 m when used as retro-reflective sensor and 155 mm when used as a proximity sensor 39 A N O P Q R S T

40 etecting position A N O P Q R S T Storage Solutions for position detection Precise, fast and reproducible position detection is a basic requirement for minimum cycle times and high system throughput, for example, in the following applications: rive and lifting equipment for storage and retrieval units Transverse shuttle car and shuttle systems Vertical storage and lift systems lectrical overhead conveyors hoosing the sensor optimal for the application depends on a variety of parameters, e.g. number of drive units on the line, line profile, distance, speed, accuracy, reproducibility, installation location, environmental conditions, measuring object, fieldbus interface or if the application can be handled with a proximity sensor or retro-reflective sensor. etecting position in linear travel distances and curved tracks 40 RS-485 RS-422 RS-422 Performance Performance Performance 0 1 thernet/p O100 Precise positioning in linear and curved travel paths lear measuring range up to 10 km igh reproducibility of 1 mm Adjustable resolution as low as 0.1 mm Wide operating temperature range from 30 to +60 offers maximum flexibility and reliability O100 i Precise positioning in linear and curved travel paths lear measuring range up to 10 km igh reproducibility of 0.15 mm Adjustable resolution as low as 0.1 mm Travel speed up to 10 m/s Wide operating temperature range from 30 to +60 offers maximum flexibility and reliability O200 Response to control marks for special functions and sensor configuration lear measuring range up to 10 km igh reproducibility of 0.15 mm Adjustable resolution as low as 0.1 mm Output of position and speed data, as well as pre-failure notification via PROUS Wide operating temperature range from 30 to +60 offers maximum flexibility and reliability and conveyor S /

41 etecting position etecting position in linear travel distances RS / RS-422 Time Of light Performance Analog (ma/v) Time Of light Performance 0 1 Time Of light Performance 0 1 Time Of light Performance thernet/p RS ompact time-of-flight sensor with a scanning range of up to 35 m on diamond grade reflectors Reproducibility of 0.5 mm to 5 mm Output of measured values up to 1 ms mmune to cross talk for use with multiple sensors xcellent background suppression (unique measured value) Operating temperature range of 30 to +55 O-ink as well as analog and switching output 50 i ompact time-of-flight sensor with a scanning range of up to 50 m on diamond grade reflectors With ± 3 mm accuracy and 0.5 mm reproducibility Output of measured values every 2.5 ms via RS-422 or SS mmune to cross talk for use with multiple sensors xcellent background suppression (unique measured value) Operating temperature range of 30 to +65 Rugged metal housing 4000 ompact time-of-flight sensor with a scanning range of up to 220 m on diamond grade reflectors With up to 3 mm accuracy and 1 mm reproducibility Output of measured values up to 1 ms ifferent measuring frequencies to prevent cross talk aximum travel speed 10 m/s Operating temperature range of -40 to +55 (with heating) 100 i ompact time-of-flight sensor with a scanning range of up to 300 m on diamond grade reflectors With up to 2 mm accuracy and 0.5 mm reproducibility Synchronous output of measured values on P request ifferent measuring frequencies to prevent cross talk aximum travel speed 10 m/s Operating temperature range of -40 to +55 Storage and conveyor S 41 A N O P Q R S T

42 mpty bay detection A N O P Q R S T Storage Solutions for empty bay detection Reliable detection of compartment occupancy is a central task for ensuring system throughput. hoosing the sensor optimal for the application depends on a variety of parameters, e.g. type, dimensions, surface quality and sorting accuracy of the load-handling devices, storage depth, number of load-handling devices one after another or next to each other, installation location and environmental conditions. 42 Single-depth and multi-depth storage of uniform pallets The known position of the pallet feet is normally checked. As a result, a single point of reference check is sufficient. epending on the storage depth, one or two switching points are required. When storing more than two pallets one after another, use of a sensor with analog value output or O-ink is recommended. The WTT280-2R with two switching points and the T35 with analog output, O-ink and switching point use time-of-flight technology, which ensures absolutely reliable operation. Single-depth and double-depth storage of different pallet sizes When storing different pallet sizes, the variance of possible test point positions increases. Therefore, surface area inspection is recommended. nfringement of one of the previously defined monitoring fields indicates an occupied storage location. epending on the required accuracy, size, number of monitoring fields or measurement of possible relative movement, several laser scanners are available to handle these application requirements with the Ti300/ 500 and S100/S100. Single-depth and multi-depth storage of uniform totes or card-boxes The position of totes or card-boxes to be stored is known. As in the storage of uniform pallet sizes, use of a single beam is recommended. A sensor that outputs a measured value also has to be used in the case of multi-depth storage. The WTT280-2R with two switching points and the T35 with analog output, O-ink and switching point use time-of-flight technology, which ensures absolutely reliable operation. Single-depth and multi-depth storage of different sized totes or card-boxes When storing different sized card-boxes, the empty bay detection with a laser scanner has clear advantages over a single point of reference check. Simple, time-saving installation and configuration of the scanner offers an additional benefit over installation of numerous single beams. n addition, the configuration is easy to transfer to other RGs. and conveyor S /

43 Profile detection Solutions for profile detection and measurement Profile detection allows verification of suitability for storage / stackability, flexible allocation of storage locations, determination of the gripper position and calculation of the next vacant position when palletizing. hoosing the sensor optimal for the application depends on a variety of parameters, e.g. type, dimensions, surface quality of the load-handling devices, installation location, accuracy and conveyor speed / Triangulation Advanced automation light grid (G)) deally suited for a variety of different object types ain use on feed points between belt segments xtremely thin objects also detectable etection resolution 5 mm Support for numerous interfaces Suitable for conveyor belt widths up to approx. 2.4 m 2 profile calculation via the sorting control Volume measurement system (VS410/510) Suitable for all types of sorters and belt conveyors Outstanding accuracy with cubic objects inimum object size 20 mm etection resolution 5 mm at a speed of 3 m/s Time-of-flight principle for maximum detection reliability Support for numerous interfaces 2 profiles can be calculated in the sensor head 3 camera systems ( System+Ruler) Suitable for all types of sorters and belt conveyors Outstanding accuracy with cubic objects inimum object size 2 mm etection resolution 5 mm at a speed of 3 m/s The detection principle is based on 2 and 3 vision algorithms Support for numerous interfaces Storage and conveyor S 43 A N O P Q R S T

44 etection of leading edges A N O P Q R S T Storage Solutions for detection of leading edges etection of the leading edge is mainly needed to control tasks such as aligning and induct on sorters. eading edge detection also plays a role in detecting the handover status to the sorter cells or for other control tasks. hoosing the sensor optimal for the application depends on a variety of parameters, e.g. size and shape of the objects, sorter type (flat or concave surface) and required accuracy. 44 ompact photoelectric retro-reflective sensor (G10) deal for cubic objects with straight leading edges due to the point-shaped light spot ainly for sorters with flat surfaces (line sorters, cross-belt sorters, inbound belts) or simple trigger tasks with larger tolerances asy installation and cabling etection height is dependent on the conveyor belt width Reflex array sensor (W27-3 Reflex Array) deally suited for cubic and non-cubic objects (e.g. envelopes, bags or sacks) ainly for sorters with flat surfaces (line sorters, cross-belt sorters, inbound belts) etection height approx. 50/24 mm, minimum detectable object > 12/5 mm in the light grid asy installation and cabling aximum conveyor belt width 4.5/1.5 m iber-optic sensor (W180T, 3-TS40) deally suited for cubic and non-cubic objects (e.g. envelopes, bags or sacks) ainly for sorters with flat surfaces (line sorters, cross-belt sorters, inbound belts) etection height approx. 40 mm, minimum detectable object > 5 mm in the light grid Precise positioning on the belt surface aximum conveyor belt width 3.5 m and conveyor S /

45 etection of leading edges / Reflex light grid (WG12) deally suited for cubic and non-cubic objects (e.g. bags or sacks) ainly for sorters with flat surfaces (line sorters, cross-belt sorters, inbound belts) etection height approx. 90 mm, minimum detectable object > 6 mm in the light grid asy installation and cabling aximum conveyor belt width 1.5 m Automation light grid (G) deally suited for cubic and non-cubic objects (e.g. envelopes, bags or sacks) ainly for sorters with flat surfaces (line sorters, cross-belt sorters, inbound belts) etection height approx. 50 mm, minimum detectable object 2 mm in the light grid Reliable detection of thin objects aximum conveyor belt width 1.5 m Advanced automation light grid (G) deally suited for nearly all object types ain use on feed points between belt segments etects even extremely thin objects, minimum detectable object (width) > 5 mm Additional functions, e.g. detection of surface area, can also be implemented or conveyor belt widths up to approx. 2.4 m Storage and conveyor S 45 A N O P Q R S T

46 Product familiy overview ar code scanners A N O P Q R S T Storage Product family overview 46 V61x V62x V63x Reliable ecoding, Simple ntegration Powerful scanner flexible use ntelligent scanning solution for logistics and automation Technical data overview ocus ixed focus ixed focus ixed focus ield of view Scanning frequency 400 z... 1,000 z 400 z... 1,200 z 400 z... 1,200 z ode resolution 0.2 mm... 1 mm 0.15 mm... 1 mm 0.2 mm... 1 mm Reading distance 25 mm mm 55 mm mm 44 mm mm Serial (RS-232) l Serial (RS-232, RS-422/485) l, AUX (only RS-232) l, AUX (only RS-232) US thernet / l / l AN bus l l l At a glance PROUS P / l, optional via external connection module (600-2) l, optional via external connection module (600-2) therat l, optional via external connection module (AN232) evicenet l, optional via external connection module ( + ) l, optional via external connection module (600-2) l, optional via external connection module (AN232) l, optional via external connection module ( + ) Weight 265 g / 295 g 205 g g 250 g g Optimized reading field for intralogistics applications Available with S AN sensor network onfiguration with SOPAS, the configuration tool for all new S products Available in different versions (O, AN, ieldbus) for use in almost any application Adjustable scanning frequency of up to 1000 scans/second ompact design AN, thernet TP/P, PRONT, and thernet/ P available on board, no additional gateway needed (depending on variant) SART620 code reconstruction technology lexible sorting, filtering, and logical functions Advanced, easy-to-use SOPAS configuration software igh scanning frequency of up to 1,200 z Small housing Advanced remote diagnostics and network monitoring capabilities available over thernet P 65 rated ntegrated pushbuttons for auto setup and reading diagnostics ntegrated bar graph AN, thernet TP/P, PRONT, and thernet/ P available on board, no additional gateway needed (depending on variant) nhanced SART code reconstruction technology lexible sorting, filtering, and logical functions Advanced, easy-to-use SO- PAS configuration software igh scanning frequency of up to 1,200 z Advanced remote diagnostics and network monitoring capabilities available over thernet etailed information p. 83 p. 83 p. 84 and conveyor S /

47 ar code scanners Product family overview V64x V65x V69x ynamic, multi-functional Always in auto focus The highest level of flexibility and power / ynamic focus control Auto focus Auto focus / z... 1,200 z 600 z... 1,000 z 400 z... 1,200 z 0.15 mm... 1 mm 0.25 mm... 1 mm 0.17 mm mm 30 mm mm 125 mm... 1,625 mm 400 mm... 2,200 mm l, AUX (only RS-232) l, AUX (only RS-232) l, only with cloning plug sub / l / l l, only with cloning plug /O thernet l l l l, optional via external connection module (600-2) l, optional via external connection module (AN232) l, optional via external connection module ( + ) l, optional via external connection module (600-2) l, optional via external connection module (AN232) l, optional via external connection module ( + ) 250 g g 320 g / 250 g 1,500 g / 2,200 g ynamic focus adjustment enables extended depth of field ntegrated pushbuttons for auto setup and reading diagnostics AN, thernet TP/P, PRONT, and thernet/p available on board, no additional gateway needed (depending on variant) nhanced SART code reconstruction technology lexible sorting, filtering, and logical functions Advanced, easy-to-use SOPAS configuration software ntegrated bar graph Advanced remote diagnostics and network monitoring capabilities available over thernet uge depth of field due to auto focus ntegrated pushbuttons for auto setup and reading diagnostics AN, thernet TP/P, PRONT, and thernet/p available on board, no additional gateway needed (depending on variant) nhanced SART code reconstruction technology lexible sorting, filtering, and logical functions ntegrated web server provides remote diagnostics and monitoring Advanced, easy-to-use SOPAS configuration software ntegrated bar graph Storage and conveyor S nhanced SART decoder technology New and flexible cloning plug technology AN, thernet and serial communications available on board (dependent on cloning plug variant) arge depth of field due to real-time auto focus Advanced, easy-to-use SOPAS configuration software ntegrated encoder tracking for up to 7 devices without an external controller lexible sorting, filtering, and logical functions ntegrated bar graph with pushbuttons p. 84 p A N O P Q R S T

48 Product family overview mage-based code readers A N O P Q R S T Storage Product family overview 48 TOR 62x lever. Simple. ndustrial. TOR 65x Nonstop code reading flexibility Technical data overview ocus Auto focus anually adjustable focus / ynamic focus control ocus position Scanning frequency 60 z, WVGA resolution 70 z, at 2 megapixels resolution, 40 z, at 4 megapixels resolution ode resolution 0.1 mm 0.1 mm 0.12 mm Reading distance 40 mm... 1,500 mm 30 mm mm Serial (RS-232, RS-422) l l / thernet l l AN bus l l PROUS P l, optional via external connection module (600-2) l, optional via external connection module (600-2) / (depending on type) US l, US 2.0 l, US 2.0 / (depending on type) evicenet l l, optional via external connection module (600-2) Weight 170 g 635 g / 963 g At a glance ecoding of most popular code types: 1, 2, direct part marking asy integration with industrial networks: serial, US, several fieldbus technologies Auto setup with function buttons, aiming laser, focus adjustment and green feedback for quick setup without P ompact design and industrial housing Analysis tools include live image capturing, code verification and read rate view 2/4 megapixel resolution; high frame repetition rate of 40 z ynamic focus adjustment from object to object ntegrated high-power illumination unction button, aiming laser, optical and acoustic feedback signal ntelligent, rapid decoding algorithms icros memory card for storing images and back-up copies of parameters etailed information p and conveyor S /

49 R Product family overview Product family overview R6xx RU62x RU63x ntelligent R communication Short-range ultra high frequency scanner ntelligent technology ensures easy integration Technical data overview Product category nterrogator (write/read unit) nterrogator (write/read unit) nterrogator (write/read unit) requency band (13.56 z) U ( z) U ( z) Version Short Range / id Range id Range ong Range Scanning range 150 mm / 240 mm 1) ax. 1 m 1) Up to 5 m 1) (depending on type) Serial (RS-232, RS-422) l l / (depending on type) l / (depending on type) Serial (RS-232, RS-422/485) l / (depending on type) l US l, US 2.0 l, US 2.0 thernet / l (depending on type) / l (depending on type) l AN bus l l / (depending on type) l At a glance / PROUS P l, optional via external connection module (600-2) l, optional via external connection module (600-2) l, optional via external connection module (600-2) evicenet l, optional available externally Weight 450 g g 780 g 3.5 kg z R interrogator for ranges up to 240 mm Transponder communication according to SO/ standard ompact, industrial design with integrated antenna mbedded protocols allow interfacing with standard industrial fieldbus technologies Powerful micro-processor executes internally configurable logic lexible trigger control Supports parameter cloning via micros memory card uilt-in diagnostics ompact U R read/ write device with integrated antenna for scanning ranges of less than 1 m Standard-compatible transponder interface (SO/ / P 1G2) Supports industry-standard data interfaces and fieldbuses, as well as Po icros memory card for parameter cloning xtensive diagnostic and service functions U R read/write unit for industrial applications With or without integrated antenna, depending on the type (up to four external antennas can be connected) Standard-compliant transponder interface (SO/ /P G21) Supports common industrial data interfaces and fieldbuses icros memory card for device parameter cloning Several diagnostic and service options available etailed information p. 86 p. 86 p. 87 1) epending on transponder used and ambient conditions. Storage and conveyor S 49 A N O P Q R S T

50 Product family overview Track and trace systems Product family overview WS510-ST12100 anual imensioning, Weighing and Scanning eatures Scanner esign 1-scanner solution ight source Visible red light (650 nm) aser class 2 ield of View 70 Performance Usage Static max. object weight 30 kg / 60 kg Authorizations egal-for-trade approvals (O, and NAW) etectable object shape uboid objects, singulated inimum object size 50 mm x 50 mm x 50 mm aximum object size 1,100 mm x 700 mm x 700 mm (larger dimensions on request) Accuracy of object coverage ± 5 mm x ± 5 mm x ± 5 mm Allowed weight for 0.1 kg kg legal-for-trade weighing Accuracy of scale e = 20 g nterfaces Serial (RS-232, RS-422) l thernet l AN bus - PROUS l PRONT - evicenet - Output ata imensions (length, width, height) of box volume, weight and barcode echanics/electronics Operating voltage A V ±15%, 50/60 z Power consumption ax. 500 W imensions of the roller conveyor = 1,250 mm x = 650 mm, eight above floor: adjustable from 700 mm to 950 mm (in 50 mm-steps) Ambient data Object remission 10 % % lectromagnetic compatibility () N :2001 / N :2001 Vibration resistance N , -27, -29, -64 Shock resistance N , -27, -29, -64 Ambient operating temperature Storage temperature etailed information 50 Storage and conveyor S /

51 Track and trace systems Product family overview WS520-ST22100 easuring size and weight for all shapes WS520-ST32100 xtended easuring size and weight for all shapes 2-scanner solution 2-scanner solution Visible red light (650 nm) Visible red light (650 nm) Static max. object weight 30 kg / 60 kg egal-for-trade approvals (O, and NAW) Almost any, singulated Static max. object weight 30 kg / 60 kg egal-for-trade approvals (O, and NAW) Almost any, singulated 50 mm x 50 mm x 50 mm 50 mm x 50 mm x 50 mm 1,200 mm x 800 mm x 800 mm 1,800 mm x 900 mm x 900 mm ± 5 mm x ± 5 mm x ± 5 mm ± 5 mm x ± 5 mm x ± 5 mm 0.1 kg kg 0.1 kg kg e = 20 g e = 20 g l l l l - - l l imensions (length, width, height) of box volume, weight and barcode imensions (length, width, height) of box volume, weight and barcode A V ±15%, 50/60 z ax. 500 W = 1,400 mm x = 800 mm, eight above floor: adjustable from 700 mm to 950 mm (in 50 mm-steps) A V ±15%, 50/60 z ax. 500 W = 2,000 mm x = 900 mm, eight above floor: adjustable from 700 mm to 950 mm (in 50 mm-steps) 10 % % 10 % % N :2001 / N :2001 N :2001 / N :2001 N , -27, -29, -64 N , -27, -29, -64 N , -27, -29, -64 N , -27, -29, / Storage and conveyor S 51

52 Product family overview Track and trace systems Product family overview eatures Performance VS410 VS510 VS420 VS520 The single-head volume measurement system for cuboidal objects The dual-head, high-speed volume measurement system for nearly any shape Scanner esign 1-scanner solution 2-scanner solution ight source Visible red light (650 nm) Visible red light (650 nm) aser class 2 2 ield of View Usage Authorizations n motion flat conveyor, conveyor width < 1 m egal-for-trade approvals ( and O) n motion flat conveyor, conveyor width < 1 m egal-for-trade approvals ( and O) Transport Speed 2 m/s 3 m/s inimum object distance 25 mm 25 mm etectable object shape uboid objects, singulated Almost any, singulated inimum object size 50 mm x 50 mm x 50 mm (v 1.2 m/s) 50 mm x 50 mm x 50 mm (v 3 m/s) 100 mm x 100 mm x 50 mm (v = 1.2 m/s... v = 2 m/s) aximum object size 2,600 mm x 1,000 mm x 1,000 mm 2,600 mm x 1,000 mm x 1,600 mm Accuracy of object coverage ± 5 mm x ± 5 mm x ± 5 mm (v 1.2 m/s) ± 5 mm x ± 5 mm x ± 5 mm (v 3 m/s) nterfaces Serial (RS-232, RS-422) l l thernet l l AN bus PROUS l l PRONT evicenet Output ata imensions (length, width, height) of box volume imensions (length, width, height) of box volume echanics/electronics Operating voltage 24 V ±15 % 100 V A V A ±15 % 24 V ±15 % 100 V A V A ±15 % Power consumption 25 W 50 W 50 W 100 W Ambient data Object remission 10 % % 10 % % lectromagnetic compatibility () N :2001 / N :2001 N :2001 / N :2001 Vibration resistance N , -27, -29, -64 N , -27, -29, -64 Shock resistance N , -27, -29, -64 N , -27, -29, -64 Ambient operating temperature Storage temperature etailed information Storage and conveyor S /

53 Track and trace systems Product family overview VS530 NSS VS530 S VS520 Sorter 3-scanner solution 2-scanner solution Visible red light (650 nm) Visible red light (650 nm) n motion, flat conveyor, conveyor width < 1.5 m egal-for-trade approvals ( and O) n motion tilt tray, crossbelt egal-for-trade approvals ( and O) 2 m/s 0.5 m/s 3 m/s 50 mm 25 mm non singulated Almost any, singulated 100 mm x 100 mm x 50 mm (v 2.0 m/s) 100 mm x 100 mm x 50 mm (v 0.5 m/s) 50 mm x 50 mm x 50 mm (v 3 m/s and only with cubical objects, otherwise 100 mm x 100 mm x 100 mm) 2,300 mm x 1,500 mm x 1,000 mm ± 10 mm x ± 10 mm x ± 5 mm (v 2.0 m/s) 3,200 mm x 1,500 mm x 1,000 mm ± 10 mm x ± 10 mm x ± 5 mm (v 0.5 m/s) 1,600 mm x 1,000 mm x 1,000 mm ± 5 mm x ± 5 mm x ± 5 mm (v 3 m/s) l l l l l l imensions (length, width, height) of box volume imensions (length, width, height) of box volume 100 V A V A ±15 % 100 V A V A ±15 % ax. 270 W ax. 270 W 10 % % 10 % % N :2001 / N :2001 N :2001 / N :2001 N , -27, -29, -64 N , -27, -29,-64 N , -27, -29, -64 N , -27, -29, / Storage and conveyor S 53

54 Product family overview onnectivity A Product family overview Technical data overview Supported products Simply easy to connect V61x, V62x, V63x, V64x, V65x, V69x, R6xx, RU62x, RU63x TOR 62x, TOR 65x 140, 160, 240, 260 G Supports cloning module () Supports display module () Supports power supply module (P) Supports fieldbus gateway () ntegrated ntegrated (PROUS P, PRONT O) Serial (RS-232) l Serial (RS-232, RS-422/485) At a glance thernet AN bus l, depending on sensor connected PROUS P l, depending on type PRONT O l, depending on type evicenet lexible mounting on all standard profiles lexible fieldbus connection for PROUS P and PRONT O ode switch for setting node address and operating mode s for status and diagnostics Plug-in electrical connections ntegrated configuration memory for connected sensors ompact and flexible etailed information p. 88 Storage 54 and conveyor S /

55 onnectivity Product family overview Simplified automatic identification component commissioning from S ommissioning sensors the way for more flexibility A V61x, V62x, V63x, V64x, V65x, V69x TOR 62x, TOR 65x R84x-2 R85x-2 R6xx, RU62x, RU63x 140, 160, 240, 260 No / yes (depending on type) V61x, V62x, V63x, V64x, V65x, V69x TOR 62x, TOR 65x R84x-2 R85x-2 R6xx, RU62x, RU63x 140, 160, 240, 260 No / yes (depending on type) No / yes (depending on type) l Yes (PROUS P, PRONT O, thernet, evicenet) Partly integrated (PROUS P, PRONT O) l, depending on sensor connected l, depending on sensor connected l, corresponding fieldbus gateway additionally necessary 1) l, depending on sensor connected l, depending on sensor connected l, corresponding fieldbus gateway additionally necessary 1) l, corresponding fieldbus gateway additionally necessary 1) l, corresponding fieldbus gateway additionally necessary 1) ompact design fficient solution to power and connect to S s Auto- Two mounting holes for fast and precise installation component portfolio onnection diagram integrated in lid Slots for optional fieldbus modules, parameter memory, learly visible and easily accessible screw/spring-loaded display and power supply module terminals Simple voltage supply of scanner onfiguration by switch P 65 connection of a scanner using S standard cable P 65 connection of a scanner using S standard cable irect access to the service interface of the sensor able glands provide strain relief onnection diagram integrated in lid Service plug for direct access to the AUX interface learly visible and easily accessible screw/spring-loaded terminals p. 87 p. 88 1) epending on sensor connected. G / Storage and conveyor S 55

56 Product Overview A N O P Q R S T Storage 56 Storage and conveyor S /

57 Product Overview Product Overview iniature photoelectric sensors W2 lat 58 W W W100 aser 59 G6 60 Small photoelectric sensors G10 60 W W12-2 aser 61 W W ompact photoelectric sensors W280-2 ong Range 63 W W ylindrical photoelectric sensors GR18S 64 Z1 65 ultitask photoelectric sensors Zoneontrol 65 nductive proximity sensors Standard 66 Triplex 66 Q iniature 67 Q Standard 67 Q lat 68 agnetic proximity sensors 68 Sensors for T-slot cylinders ZT8 69 Advanced automation light grids G 69 Standard automation light grids PG 70 V Smart light grids SP / Safety laser scanners S3000 Standard 71 S300 Advanced 72 S300 ini Remote 72 Safety light curtains 4000 Palletizer 73 detec4 ore Advanced urtain 74 lectro-mechanical safety switches i14 ock 74 Non-contact safety switches N4000 irect 75 N3000 irect 75 Safety command devices S21 76 i110rp 76 i150rp Safety controllers lexi lassic 78 lexi Soft 78 otor feedback systems rotary PRA S S/36 79 Absolute encoders AS/A60 PRONT 79 A360 PROUS 80 ncremental encoders S36 80 S60 81 V60 measuring wheel encoder 81 inear encoders Wire draw encoders coine 82 ar code scanners V61x 83 V62x 83 V63x 84 V65x 84 V69x 85 mage-based code readers TOR 62x 85 R R6xx 86 RU62x 86 RU63x 87 onnectivity Vision sensors nspector 89 Smart cameras V-3 89 id range distance sensors x35 90 x50 90 ong range distance sensors x inear measurement sensors O Optical data transmission S Position finders P laser scanners Ti3xx 93 S1xx 94 S5xx 94 S4xx 95 Track and trace systems OPS Networks S sensor systems 96 Storage and conveyor S 57 A N O P Q R S T

58 A W2 lat iniature photoelectric sensors W4-3 iniature photoelectric sensors W2 lat At a glance One of the smallest photoelectric sensors in the world No external amplifier required igh-performance solutions for very tight spaces provide increased application flexibility ast response times with a high level of accuracy and precise switching points Variant designed to detect transparent and glossy objects Rugged housing with metal-reinforced fixing holes The high enclosure rating and the rugged housing offer a long service life that withstands harsh environmental conditions Quick and easy installation since sensors can be mounted directly on machine parts N O P Q R S T Storage 58 W4-3 At a glance est-in-class background suppression, reliable detection of critical objects and a high immunity to ambient light Quick and easy setup using a precise 5-turn potentiometer, control wire or teach function ow-cost integration due to optimal machine integration in areas with limited space Application versatility due to reliable detection of shiny or jet-black objects Rugged mounting system with 3 threaded metal inserts reduces maintenance costs due to a long service life est background suppression in its class PinPoint for brightest light spot in its class lexible sensor settings, monitoring, advanced diagnostics, and visualization thanks to O-ink igh immunity to ambient light reduces downtime caused by false trips learly visible light spot simplifies alignment O-ink provides easy data access from the P Quick and easy configuration Quick and easy integration using function blocks and conveyor S /

59 iniature photoelectric sensors W100 iniature photoelectric sensors W100 aser W100 At a glance Standard miniature housing with 3 threaded mounting holes Optics with standard red or bright light onnector and cable versions ight/dark switching and sensitivity adjustment via rotary switch possible ighly visible light spot simplifies alignment Reliable detection of glossy objects at a close range with W100 bright light models Various versions are available, including through-beam, retro-reflective, energetic and background suppression Wide variety of accessories available ess contamination due to high optical operating reserve 3 threaded mounting holes provide quick and easy installation A / W100 aser At a glance Standard miniature housing with 3 threaded mounting holes ong sensing range ight/dark switching and sensitivity adjustment via rotary switch possible Reliable detection of small objects ess contamination due to high optical operating reserve Various versions are available, including through-beam, retro-reflective and energetic Wide variety of accessories available aser emitter, class 1 3 threaded mounting holes provide easy installation ompact housing easily fits in applications with limited space Storage and conveyor S 59 N O P Q R S T

60 A G6 iniature photoelectric sensors G10 Small photoelectric sensors G6 At a glance PinPoint for a bright, precise light spot urable metal threaded inserts S AS technology - the result of decades of experience in photoelectric sensors asy alignment and precise object detection due to a highly visible PinPoint Quick and easy mounting and high durability due to threaded metal inserts S AS technology provides high performance and excellent reliability arge, user-friendly potentiometer arge, bright indicator s P 67 enclosure rating asy to adjust due to large, userfriendly potentiometers asy to monitor due to large, bright indicator s asy installation with S accessories N O P Q R S T Storage 60 G10 At a glance aximum optical window surface combined with a small sensor housing Sensing range up to 700 mm with background suppression performance PinPoint with bright and precise light spot G10 focuses on the essentials the user really needs without compromising quality, reliability or performance One sensor family serves all standard industrial and domestic applications Reliable object detection and long scanning ranges thanks to large optics and S AS technology Sensor variants in all major detection principles and with or A/ power supply Transistor output or relay output atest S AS chip technology Rugged sensor housing with metal sleeved mounting holes asy and fast sensor alignment due to small and highly visible PinPoint light spot nsensitive to dust and dirt on front lens or reflector lever accessories reduce installation effort and safe time and conveyor S /

61 Small photoelectric sensors W9-3 Small photoelectric sensors W12-2 aser W9-3 At a glance igh-performance sensor in ultrarugged VSTA housing PinPoint for highly visible and precise light spot Robustness with the VSTA housing est in class performance Two emitter s for best-in-class background suppression Variable mounting with 3 or 4 hole pattern Wide range of connection options Wide variance in connection, mouting and optic A P 69 P / W12-2 aser At a glance est-in-class retro-reflective laser performance in a metal housing Teflon coating available Precise autocollimation optics Adjustable focus on retro-reflective sensors Reliable object detection of small objects due to superior AS (application-specific integrated circuit) technology combined with innovative laser technology Red light laser technology provides quick and easy alignment of sensor igh switching frequency of 2.5 kz onnection via cable or rotatable connector ounting options with through holes, blind holes, oblong holes and dovetail aser protection class 1 or 2 Rugged metal housing (available with Teflon coating) withstands harsh environments aser protection class 1 or 2 for eye safety Resistance to optical interference reduces false readings and downtime Rotatable connector provides easy installation Storage and conveyor S 61 N O P Q R S T

62 A W11-2 Small photoelectric sensors W14-2 Small photoelectric sensors W11-2 At a glance Uniform housing, mounting and connection systems Rugged sensors for industrial use PinPoint technology provides highly visible light spot Reliable object detection due to superior AS technology with a high immunity to ambient light PinPoint technology provides a bright, small and precise light spot that enables quick and easy sensor alignment Precise switching characteristics ensure high performance even in changing application conditions Space-saving plastic housing in chemically, thermally or mechanically resistant designs ovetail mounting mounting holes and oblong holes ighly visible 360 status s ighly visible 360 status s provide quick and easy setup ompact and rugged housing design easily fits in tight spaces Uniform housing, mounting and connection systems simplify installation Versatile mounting options, including dovetail, side mounting and standard mounting holes enable quick installation N O P Q R S T Storage 62 ST 87 P 69 lass 2 US lass 2 US ST 87 W14-2 At a glance Outstanding background suppression with OS3 technology ighly visible and precise light spot due to PinPoint in selected products Reliable object detection at a costeffective price PinPoint technology provides a highly visible red light that enables quick and easy setup Slim, durable plastic housing omplete sensor family with proximity, retro-reflective and through-beam variants road product range gives users a variety of choices to fit their application Rugged plastic housing in a slim design simplifies installation Quick and easy installation using S accessories saves time and conveyor S /

63 / ompact photoelectric sensors W280-2 ong Range ompact photoelectric sensors W27-3 W280-2 ong Range At a glance Visible red class 1 laser light Version 1: with 1 x switching output and light/dark switch, version 2: with 2 x switching outputs and light/dark switch WTT280-2: sensing distance up to 4 m WT280-2: sensing distance up to 18 m omplete background suppression: very small black/white shift, insensitive against reflections from the background (e.g. shiny metal, window, safety vest) Reliable target detection with difficult target colors, angles and color transitions (black/white shift) One sensor with two outputs and two status s improves application flexibility and reduces the number of sensors needed isable laser by wire Reliable detection also in very fast production processes thanks to the switching frequency of 1000 z Quick and easy comissioning with sensing distance adjustment potentiometers and status one for each output Quick and easy alignment with a red class 1 laser light Rotatable connector and light/dark switch for mounting and installation flexibility W27-3 At a glance ntense visible red emitter with consistent light spot for PinPoint versions ong sensing ranges with R achieve up to 2500 mm Precise background suppression for detection of multi-colored objects Quick and easy commissioning due to a highly visible red PinPoint PinPoint technology can replace laser photoelectric proximity sensors in some applications. No laser safety regulations and a longer operating life due to PinPoint technology Resistant to ambient light, optical reflections, and crosstalk from other photoelectric devices Universal or /A supply voltage Operating temperature: lexible sensor settings, monitoring, advanced diagnostics, and visualization thanks to O-ink ess contamination due to high operating reserves, reducing downtime Resistant to vibrations, reducing downtime Operation in harsh environments with temperatures as low as 40 O-ink provides easy data access from the P Quick and easy configuration Storage and conveyor S 63 A N O P Q R S T

64 A W23-2 ompact photoelectric sensors GR18S ylindrical photoelectric sensors W23-2 At a glance nergetic photoelectric sensor with easy teach-in Photoelectric proximity sensors with background suppression ntense red emitting with consistent light spot on PinPoint models Teach-in pushbutton option for quick commissioning asy alignment with PinPoint and laser technology Retro-reflective versions provided with and without adjustment Teach-in pushbutton on energetic proximity versions for quick, repeatable commissioning able or 12 connection 360 s provide device status indication from multiple angles N O P Q R S T Storage 64 GR18S At a glance ow-cost cylindrical 18 sensor with extra short housing ive different housing styles Variety of plastic and metal housing styles, with straight or right angle optics Space-saving solution due to short housing lexible mounting options due to versatile housing styles asy installation and precise detection due to PinPoint right and highly visible PinPoint- Special flush type, one-piece metal housing ighly visible signal indicator P 67 rating Reduced maintenance costs due to high tightening torque of single piece flush metal housing Rugged and reliable with proven S technology ighly visible signal indicator saves maintenance and commissioning time and conveyor S /

65 ylindrical photoelectric sensors Z1 ultitask ultitask photoelectric photoelectric sensors sensors Zoneontrol WTR Z1 At a glance conomical design with background suppression, retro-reflective or energetic variants available; nonadjustable ompact, transparent housing with 360 status indication igh performance at a low cost lear housing provides highly visible 360 of status indication, which simplifies troubleshooting Simple and unique mounting options lower installation costs 18 front mount and mm slotted side through holes compatible with competitor devices onnection system: straight cable output P 67 enclosure rating for harsh environments Small size fits applications with limited space ustomization options reduce material and labor costs ompatibility with competitor products for easy integration into existing systems A / Zoneontrol At a glance Three mounting versions: betweeen the rollers (R/R), side frame mount (Z) and over the conveyor (WR) Three types of logic: single accumulation, single accumulation with sleep, block (slug) accumulation argest Zero Pressure Accumulation portfolio on the market gives users a wide variety of choices for their application S Zoneontrol solutions control the flow of packages a on conveyor without a P or other external control. Quick setup since no programming, no laptop, and no P interfacing are required Up to 50 Zoneontrol solutions can be cascaded in one string ully animated simulation to ease selection and implementation Standard zone lengths of 1m (3ft) or 2m (6 ft) With 20 years of Zoneontrol experience and personal support from S experts, all application and product issues are quickly addressed Quick expansion or modification of the conveyor due to the modular design Storage and conveyor S 65 N O P Q R S T

66 A Standard nductive proximity sensors Triplex nductive proximity sensors Standard At a glance Precise operating distances due to AS technology xtra tough thanks to high fastener torque and hot melt adhesive filling 8 to 30 sizes available Operating distance from 1.5 mm to 20 mm Reduced machine downtime Reduced mechanical damage ewer maintenance costs due to longer service life P 67 enclosure rating Operating temperature from 25 to +70, A and A/ versions available ustomer-specific models available igh resistance to shock and vibrations N O P Q R S T Storage 66 Triplex At a glance Triple operating distance up to 40 mm Operating temperature from 25 to +70 Reduced machine downtime and maintenance costs arge operating reserve due to triple operating distance improves machine throughput no missed targets Saves installation space on the machine. ess space required for the same operating distance when compared with standard sensors igh switching frequencies 8 to 30 housings ower risk of mechanical damage due their ability to be mounted further from the target igh level of sensitivity makes them suitable for detecting difficult parts such as wires, thin sheets, small screws reduces design and installation time and conveyor S /

67 nductive proximity sensors Q iniature nductive proximity sensors Q Standard Q iniature At a glance ong sensing distance Rugged metal and plastic housings Trouble-free installation in spacecritical applications Reliable detection of fast processes Quick installation without any fine adjustments Narrow design: 5 x 5 or 8 x 8 mm ompact, space-saving design ong sensing distance reduces mechanical damage aintenance cost reduction due to increased sensor life igh resistance to shock and vibrations A lass 2 US ST / Q Standard At a glance ong sensing distance up to 60 mm, A and A/ versions available Wide range of housing and mounting options ncreased machine throughput with less machine downtime aintenance cost reduction and reduced mechanical damage due to long sensing range Variety of connection options including terminal, cable (flying leads) and connector types ustomer-specific models and value add options are available Reduced maintenance cost due to longer service life Time-saving quick and easy installation Storage and conveyor S 67 N O P Q R S T

68 A Q lat nductive proximity sensors agnetic proximity sensors Q lat At a glance lat, compact design ong sensing distance up to 7mm asily visible indication s Reduced mechanical damage due to space-saving flat housing, which does not protrude from sensor Available in a plastic (Q04 and Q06) and metal housing (Q20 and Q25) Time-saving simple installation with one or two screws No restrictions on machine design N O P Q R S T Storage 68 At a glance Reliable detection of permanent magnets through non-ferromagnetic materials such as stainless steel, aluminum, plastic or wood Precise switching point and exact hysteresis Non-contact operation eliminates interference from dirt, dust and vibrations, increasing sensor life and reducing maintenance costs Space-saving installation due to small design Reliable object detection in high temperature zones Small housing design with large operating distances Resistant to dust, dirt, and vibrations, increasing sensor life and reducing maintenance costs arge operating distances with reliable switching increase throughput Non-contact, universal detection through several substances, including plastic containers and pipes protective PT walls and non-magnetic metal walls and conveyor S /

69 / P 69 ZT8 At a glance agnetic piston detection for all conventional pneumatic cylinders with T-slots Short sensor housing length only 24 mm Sensor element at the tip of the housing Proprietary GR-AS technology ensures precise switching and low hysteresis Shortest sensor on the market, making it ideal for short stroke cylinders Sensor element at the tip of the sensor piston detection possible without stroke loss aptive installation screw enables reliable and optimized installation Sensors for T-slot cylinders ZT8 Advanced automation light grids G nclosure rating: P 68 / P 69 (PUR) respectively P 67 / P 69 (PV) aptive screw function indicator or all commonly used cylinders with T-slots, e.g., esto or S and it can be applied to multiple cylinders types such as round, tie-rod, integrated profile or dove-tail cylinders with mounting brackets Time saving single-handed mounting with 1/4 turn lexible installation via Allen wrench or flathead screwdriver xtremely rugged housing - rated for P67 respectively P 68 and P 69, enlarging sensor life time G At a glance User-programmable and factory-preset versions available Sensing range up to 8.5 m onitoring heights of over 3 m and up to 240 beams possible Resolutions of 10 / 20 / 30 / 50 mm and customer-specific resolutions possible G light grids are robust, resistant,and powerful ight grid status information to avoid interrupting operation ustomer-oriented solution based on modular beam separations improves operational safety ntegrated PROUS, ANopen bus systems, analog outputs, and RS-485 interfaces reduce cabling time and costs xternal teach-in for optimal sensitivity settings Short response time < 3 ms Up to 6 PNP or NPN switching outputs and two switching inputs PROUS, ANopen, analog outputs, RS-485 A fully modular system guarantees the optimum solution for the customer With the G, the system integrator can offer a solution with the end customer in mind Robust metal housing can cope with harsh environments and reduces downtime ntegrated software program minimizes mounting work, since no additional connection box is required Storage and conveyor S 69 A N O P Q R S T

70 A PG Standard automation light grids V100 Standard automation light grids PG At a glance 360 visible job Range up to 2 m lexible monitoring heights from 120 mm to 420 mm mmune to reflected and ambient light The integrated job reduces the order-picker s search time ow assembly costs thanks to the PG s clever design igh availability thanks to an integrated polarizing filter Switchable job : permanently lit or flashing Optically confirms the right bin was picked us connection possible Tough, aluminum housing ensures that sensor damage is kept to a minimum and helps reduce repair costs Reflective tape on the sensor avoids additional assembly and cabling costs N O P Q R S T Storage 70 V100 At a glance Sensing range up to 2.8 m Resolution 6 mm up to 18 mm One device only: integrated sender and receiver lexible and individual design of detection area Quick commissioning without additional software ntuitive, time-saving operation No variants: one device concept for all detection areas ntuitive one-button operation Automatic alignment Synchronization of 2 systems asy teach-in function Reduced storage, shipping and commissioning costs No expert knowledge required igh reliability and simple maintenance and conveyor S /

71 Smart light grids SP Safety laser scanners S3000 Standard SP At a glance Variable detection lengths from 120 mm up to 440 mm No commissioning necessary Plug & Play operation aximum range 3 m Response time 18 ms ighly visible job s can be seen from any position Picking error display for order picking improves quality Plug & Play operation saves time Automatic teach-in when turned on Slim and flat models offer flexible mounting options and optimize shelf/ bin space while reducing damage 25 mm resolution with 40 mm beam separation possible ighly visible job s along the entire length of the sensor Green job s for correct pick and red job s for incorrect pick an be connected to bus systems Quick, cost-effective installation thanks to optical synchronization no need to wire the sender and receiver together Auto-muting, auto-teach and an alignment aid provide more uptime A / S3000 Standard At a glance 4 m, 5.5 m or 7 m protective field range One field set (one protective fields, two warning fields) onfiguration memory integrated in the system plug interface for safe S device communication argest protective field range in the market increases the variety of application possibilities Safety engineering with no loss of productivity. Quick recommissioning via configuration memory xpandable modular system, simple cabling and additional functions such as the simultaneous monitoring of up to four protective fields using S safety controllers with Selectable resolution for hand, leg or body detection Simultaneous monitoring of up to four protective fields ontour as reference for vertical applications ntegrated external device monitoring () asy installation, commissioning and maintenance for stationary and mobile applications ecades of proven safety technology guarantee maximum reliability and productivity even under difficult conditions Simple alignment and safe operation in vertical mode Storage and conveyor S 71 N O P Q R S T

72 S300 Advanced Safety laser scanners S300 ini Remote Safety laser scanners A N O P Q R S T Storage 72 S300 Advanced At a glance ompact design 2 m or 3 m protective field range 270 scan angle our switchable field sets (four protective fields, eight warning fields) onfiguration memory integrated in the system plug Simple integration due to compact design asy installation, commissioning and maintenance for stationary and mobile applications Unbeatable cost-effectiveness 270 scan angle allows complete application protection with only two scanners Safety engineering with no loss of productivity interface for safe S device communication Selectable resolution for hand, leg or body detection ontour as reference for vertical applications Quick recommissioning via configuration memory asy modular expansions, simple cabling and additional functions using S safety controllers with ecades of proven safety technology guarantee maximum reliability and availability even under difficult conditions Simple alignment and safe operation in vertical mode S300 ini Remote At a glance an only be used in system network with a lexi Soft safety controller or another safety laser scanner Very compact design 2 m or 3 m protective field range 270 scan angle Simple integration due to ultracompact design asy installation, commissioning and maintenance for stationary and mobile applications Unbeatable cost-effectiveness 270 scan angle allows complete application protection with only two scanners Variety of field sets guarantees safety and productivity when protecting vehicles or moving machine parts Up to 16 switchable field sets (16 protective fields, 32 warning fields) Selectable resolution for hand, leg or body detection xtended system solutions in combination with lexi Soft safety controller asy modular expansions, simple cabling and additional functions using S safety controllers with ecades of proven safety technology guarantee maximum reliability and availability even under difficult conditions Simple alignment and safe operation in vertical mode and conveyor S /

73 Safety light curtains 4000 Palletizer Safety light curtains detec4 ore 4000 Palletizer At a glance Type 4 ( 61496), P e (N SO 13849) Self-teaching, dynamic blanking detects goods and pallets irection recognition ost-effective: No additional muting sensors or protective measures are required. A compact sensor pair reduces the mounting requirements considerably additional muting sensors are not required With the dynamic and self-teaching blanking function, the system can reliably differentiate between people and material this provides maximum safety ultiple sampling Reduced resolution uting alternative eam coding Object gap suppression The assorted feasibility of pallets allows the passage of mesh boxes, uro pallets and half pallets, increasing plant availability Saves storage space: pallets can be parked permanently in the protective field One system monitors several conveyor belts, reducing sensor costs Quick commissioning: uro pallets, mesh boxes etc. are detected without any programming A / detec4 ore At a glance Type 4 ( 61496), P e (N SO 13849) Protective operation Absence of blind zones Resolution of 14 mm or 30 mm Protective field height of 300 mm to 2,100 mm Simple assembly with innovative mounting and no blind zones Quick commissioning thanks to integrated display and automatic range measurement of up to 10 m Simply safe: rugged and reliable thanks to enclosure rating P 67 and an ambient operating temperature down to 30, enabling use in harsh ambient conditions Automatic range measurement of up to 10 m Ambient operating temperature of 30 to +55 nclosure rating P 65 / P 67 ntelligently standardized: 12, 5-pin provide cost reductions asic function without configuration effort enables quick replacement when servicing is required Storage and conveyor S 73 N O P Q R S T

74 4000 Advanced urtain Safety light curtains i14 ock lectro-mechanical safety switches A N O P Q R S T Storage Advanced urtain At a glance Type 4 ( 61496), P e (N SO 13849) Robust housing with three mounting grooves 7-segment display Resolution 14/30 mm, scanning range up to 19 m igh resolution (14/30 mm) reduces the safety distances for access protection both with and without muting The robust housing and high power reserve enable reliable use, even in harsh ambient conditions ounting grooves on three housing sides ensure more flexibility in the installation and simplify machine integration i14 ock At a glance ompact plastic housing 3 20 x 1.5 cable entry glands ocked with spring force ock monitoring ost-effective solution for all standard safety applications status indicator offers improved diagnostics lexible electrical connectivity due to three cable entry glands xternal device monitoring (), restart interlock (RS), application diagnostic output (AO), and S interface eam coding for correct system allocation uting: on-site connection and processing in combination with the P 65-rated U403 switching amplifier onfiguration and diagnostics via P User-friendly interfaces and status indicators facilitate commissioning and maintenance On-site connection of the muting signals on the U403 switching amplifier minimizes the time spent laying cables and facilitates commissioning procedures and maintenance Reduced downtimes through allaround-visible and diagnostics displays as well as configuration memory in the U403 switching amplifier locking indicator echanical unlocking mechanism on three sides asy access to wiring for installation and maintenance due to a hinged cover access to the unlocking mechanism from three sides Small housing saves space and can be mounted in tight areas and conveyor S /

75 Non-contact safety switches N4000 irect Non-contact safety switches N3000 irect N4000 irect At a glance Two OSS safety outputs for direct connection of sensors to a single safety controller Response range of up to 20 mm irect connection to the safe control solution eliminates any additional wiring and reduces installation time ast diagnostics via status indicator ong service life due to durable and low-maintenance design status indicator Up to performance level P e / at. 4 (N SO 13849) Sensors with plug connector ust one safety switch in conjunction with a suitable safety module makes it possible to solve applications up to P e and at. 4 (N SO 13849) The devices are easy to clean, making them suitable for contaminated areas or environments with strict hygiene standards A / N3000 irect At a glance Two outputs for direct connection of sensors to a single safety controller Response range of up to 15 mm status indicator ost-effective solution for applications up to P d / S2 Space-saving mounting due to compact housing design irect connection to the safe control solution eliminates any additional wiring and reduces installation time Up to performance level P d (N SO 13849), S2 (N 62061), S2 ( 61508) Sensors with plug connector ast diagnostics via status indicator ong service life due to durable and low-maintenance design The devices are easy to clean, making them suitable for contaminated areas or environments with strict hygiene standards Storage and conveyor S 75 N O P Q R S T

76 A S21 Safety command devices i110rp i150rp Safety command devices S21 At a glance ither as surface-mounted version with housing or as built-in version (Ø 22 mm) uilt-in version for machine control panels with self-monitoring contacts between the pushbutton and switching element ncreased safety due to self-monitoring contacts Reduction in accidental faults due to variants with a protective collar User-friendly status indicator identified by a colored mark or ring around the pushbutton simplifies diagnostics Surface-mounted version for direct mounting on different machines and systems Rotational or key unlocking Variants with ring lighting Available with protective collar to prevent inadvertent actuation Successful down to the last detail: award-winning and appealing design N O P Q R S T Storage 76 i110r At a glance Standardized metal housing etal turning lever with plastic roller 1 20 x 1.5 cable entry gland Standard device design provides quick and easy mounting igh availability due to rugged metal housing Slow-action or snap-action switching element with up to four contacts ifferent switching elements offer the appropriate solution for electrical installation mproved diagnostics due to additional signaling contacts and conveyor S /

77 / i150rp At a glance Rope lengths up to 75 m, with rope break and rope pull function etal housing with integrated emergency stop push button and fault display Rotary unlocking lever The emergency stop function can be triggered at any point along the rope The long rope length reduces the number of rope pull switches, which saves costs Simple adjustment of the rope tension Rugged metal housing offers a high level of protection for the rope pull switch Safety Safety command devices i150rp S21 Safety Safety command devices i150rp 100 Available with three 20 X 1.5 cable entry glands or one 12 plug connector (depending on variant) Slow-action switching elements with four contacts lexi oop compatible 12 plug connector ntegrated emergency stop pushbutton allows users to trigger the emergency stop function at the end of the rope User-friendly systems available with many rope lengths Additional contacts provide quick and easy diagnostics With lexi oop: safe series connection including diagnostics with minimal wiring effort At a glance Plastic housing with connected cable 3-stage functional structure (off-onoff) Slow-action switching elements with four contacts Personal protection with enabling switches: increased safety in setup mode when protective devices are deactivated Variant with additional plus/minus buttons omplies to the standard / N Plus/minus buttons for additional control of direction of movement ifferent cable lengths available to meet customer application requirements Storage and conveyor S 77 A N O P Q R S T

78 A S21 lexi lassic Safety command Safety controllers devices lexi i150rp Soft otor Safety feedback command controllers systems devicesrotary PRA S lexi lassic At a glance Rotary P switch for easy adjustment odularly expandable irect wiring for all types of sensors ogic functions (AN/ OR/ uting/ ypass/ Reset/ ) Optimal scalability prevents extra inputs and outputs, reducing unnecessary hardware onfiguration via rotary P switch reduces wiring and simplifies logic configuration ntegration into all common networks (PROUS-P, evicenet, ANopen, odbus TP, thernet (TP/P), ther- Net/P and PRONT O) The lexi lassic onfigurator tool offers easy logic configuration and wiring help omplete diagnostics of the system reduces downtime ts compact design makes it possible to save space in the control cabinet N O P Q R S T Storage 78 lexi Soft At a glance odularly expandable ( inputs/outputs) ntuitive configuration software: easy operation, simulation mode, wiring diagrams, freely downloadable onfiguration memory in the system plug Prevention of redundant inputs and outputs saves money ast commissioning via a system plug that saves and stores system configurations ess downtimes due to gateways, e.g., PRONT O, PROUS-P, therat, ANopen, odbus TP, thernet (TP/P) Safe communication without additional hardware saves time, space and money Safely link up to four lexi Soft safety controllers via ntegration into all common fieldbus systems nhanced sensor functionalities via interface 48 TÜV certified function blocks Standard RS-232 diagnosis via the main module enables real-time diagnostics for quick commissioning, faster troubleshooting and reduced downtime ast electronic installation via complete wiring diagram Simulation mode allows a user to verify the safety functions before installation ast hardware selection by drag and drop from a list of simple to understand element icons and conveyor S /

79 otor feedback systems rotary PRA Safety command S devices S/36 S21 Absolute encoders Safety command AS/A60 devices PRONT i150rp S/36 At a glance otor feedback system with PR- A S interface ompact, robust design with 36 mm diameter Up to 20 bit resolution per revolution and 4,096 revolutions measurable with the multiturn system Saving all analog components on the controller part through exclusively digital data transmission normous cost saving thanks to the separate encoder cable no longer being necessary, data transmitted synchronously to the controller cycle acility for connecting an external temperature sensor ²Prom with 8 kbyte of free memory space S2-certified (only valid for S/ ) Service life histogram inimal cabling thanks to integration of the encoder communication into the motor cable Optimization of the controller circuit via automatic synchronization with the controller cycle A / AS/A60 PRONT At a glance igh-resolution 30-bit absolute ess than 5 ms data update time encoder (18-bit singleturn and 12-bit Round axis functionality multiturn) Alarms, warnings and diagnostics ace mount flange, servo flange and functions for speed, position, temperature, operating time, etc. blind hollow shaft onnection type: 3 x 12 axial plug Status display via 5 s PRONT-O-RT interface ncreased productivity as a result of intelligent diagnostics functions and rapid data transfer ncrease in network reliability due to early error detection Simple installation with various configuration options lexible, easy setup and high resolutions for various applications with binary, integer and decimal point values based on round axis functionality aximum system availability through embedded switch technology ompact and cost-efficient design Storage and conveyor S 79 N O P Q R S T

80 S21 A360 Safety PROUS command Absolute devices encoders S36 i150rp ncremental Safety command encoders devices A N O P Q R S T Storage 80 A360 PROUS At a glance Robust absolute multiturn encoder with up to 31 bits (14 bits singleturn and 17 bits multiturn) ace mount flange, servo flange or blind hollow shaft ompact design (<70 mm) ntegrated PROUS interface with P V0, V1 and V2 functionality (dependent on type) igh level of system reliability even in extreme environmental conditions ower maintenance costs due to noncontact single and multiturn magnetic scanning Space-saving, cost-efficient design ensures easy integration into applications with limited space S36 At a glance onnection with universal cable outlet Versions with blind hollow shaft or face mount flange with solid shaft ace mount flange with 3 mounting hole patterns and servo groove ollow shaft with universal stator coupling The universal cable outlet allows use in tight spaces and makes flexible cable routing possible ace mount flange with various mounting hole patterns provides flexibility when mounting in new or existing applications ace mount flange with servo groove makes mounting with servo clamps possible onnection system: 3x 12 connectors Protection class up to P67 Operating temperature: 30 to +80 (dependent on type) igh level of productivity due to quick communication and position calculation mmune to contamination and condensation, making it ideal for harsh environmental conditions Very good price-performance ratio ompact diameter of 37 mm lectrical interfaces: TT/RS-422, T/push pull and Open ollector NPN Available PPR: 100 to 2,500 Temperature range: nclosure rating: P 65 The S36 s universal stator coupling ensures easy device replacement without changing the application The high flexibility of the encoders mechanical interface and the available accessories make it possible to use one design in many applications ompatibility with the S36 series makes it easy to replace this series in existing applications and conveyor S /

81 / Safety ncremental command encoders devices S60 S21 ncremental encoders V60 Safety measuring command devices wheel encoder i150rp S60 At a glance ompact installation depth igh resolution up to 16 bits Optionally programmable: Output voltage, zero pulse position, zero pulse width and number of pulses onnection: Radial or axial cable outlet, 23 or 12 connector, axial or radial Reduced storage costs and downtime due to customer-specific programming Variety of different mechanical and electrical interfaces enable the encoder to be optimally adjusted to fit the installation situation xcellent concentricity even at high speeds igh resolution of up to 16 bits ensures precise measurements lectrical interfaces: 5V & 24V TT/ RS-422, 24 V T/push pull echanical interfaces: face mount or servo flange, blind or through hollow shaft Remote zero set possible Permanent and safe operation due to a high enclosure rating, temperature resistance and a long bearing lifetime Programmability via the PGT-08 programming software and the PGT-10-S display programming tool allow the encoder to be adapted flexibly and quickly according to customer needs Programmable zero pulse position simplifies installation V60 measuring wheel encoder At a glance Rotatable spring arm for universal use 300 mm wheel circumference with o-ring made from NR70 ounting arm and measurement wheels made from aluminum Universal-use spring arm ensures fast and simple mounting The high level of spring tension enables use in harsh environmental conditions Reduced storage costs and downtime due to programmability onnector-in cable outlet in radial or axial direction enables customerspecific cable solutions xcellent concentricity even at high speeds Programmable output voltage, zero pulse position, zero pulse width and number of pulses onnection: radial 12 connector outlet or radial/axial cable outlet lectrical interfaces: 5V & 24V TT/ RS-422, 24 V T/push pull Remote zero setting possible Permanent and safe operation due to a high enclosure rating, temperature resistance and a long bearing lifetime Programmability via the PGT-08 programming software and the PGT-10-S display programming tool allow the encoder to be adapted flexibly and quickly according to customer needs Programmable zero pulse position simplifies installation Storage and conveyor S 81 A N O P Q R S T

82 A S21 53 Safety inear command encoders devices coine i150rp Safety Wire draw command encoders devices 53 At a glance Non-contact length measurement maintenance-free, rugged, long lifetime igh reproducibility (0.3 mm / 1 mm), high system resolution (0.1 mm) SS and PROUS interfaces etermination of absolute position After installation, the system is immediately available and completely maintenance-free, which leads to time and cost savings. Reliable determination of position under harshest environmental conditions such as influences of dirt, dust, fog, shocks and vibrations easuring lengths of up to 1,700 m possible an be used in harsh environments igh travel speeds of up to 6.6 m/s istance tolerance between read head and measuring element: up to 55 mm ± 20 mm possible igh efficiency and productivity Savings on time no reference run necessary on initial operation due to absolute position measurement accurate positioning even with high mounting tolerances N O P Q R S T Storage 82 thernet/p coine At a glance easuring lengths: 1.25 m m odular measurement system with a wide range of interfaces / measuring lengths Analog interface with push-button teach Space- and cost-saving design thanks to slime mechanics The absolute analog output allows for the use of a cost-effective interface card asy to install Very small housing ( mm) Slim housing with spring integrated in the measuring drum ight yet shock-proof and temperature-resistant plastic housing Numerous combinations of interfaces and measuring lengths Advanced programming options lead to a reduction in the amount of variants, save costs, and reduce storage and conveyor S /

83 / V61x At a glance Optimized reading field for intralogistics applications Available with S AN sensor network onfiguration with SOPAS, the configuration tool for all new S products A suitable scanner version for any V610 application An optimized reading field for container identification on a conveyor belt, in combination with the intuitive SOPAS user interface, enables quick and easy integration into your conveyor system ompact design enables installation even in applications with limited space ess programming time required for the control system, since data can be transmitted to the control system in the desired format Safety ar command code scanners devices V61x S21 Safety ar command code scanners devices i150rp V62x Available in different versions (O, AN, ieldbus) for use in almost any application Adjustable scanning frequency of up to 1000 scans/second ompact design epending on the version, the - V61x bar code scanner can be used as a multiplexer in any S AN sensor network, so additional multiplexers are not required The optional configuration cloning module in combination with the quick-release mounting bracket enables very fast replacement time in the event of a fault V62x At a glance AN, thernet TP/P, PRONT, and thernet/p available on board, no additional gateway needed (depending on variant) SART620 code reconstruction technology lexible sorting, filtering, and logical functions igh read rate on damaged and obscured codes using SART620 code recognition technology ncreased scanner intelligence enables sophisticated configuration of logical operations, reducing the control system programming effort. ata is then delivered in the desired format No supplementary thernet gateway required with thernet models lowers costs Advanced, easy-to-use SOPAS configuration software igh scanning frequency of up to 1,200 z Small housing Advanced remote diagnostics and network monitoring capabilities available over thernet P 65 rated The V62x scanner can be used as a multiplexer in any AN scanner network from S no supplementary multiplexer necessary Real-time decoding at very high speeds Small size and simple setup enables fast installation, even in compact machines Storage and conveyor S 83 A N O P Q R S T

84 S21 V63x Safety ar code command scanners devices V65x i150rp ar Safety code command scannersdevices A N O P Q R S T Storage 84 V63x At a glance ntegrated pushbuttons for auto setup and reading diagnostics ntegrated bar graph AN, thernet TP/P, PRONT, and thernet/p available on board, no additional gateway needed (depending on variant) nhanced SART code reconstruction technology ntelligent auto setup and multi-function pushbuttons save time during commissioning asily execute firmware updates using the S memory card: no need for a P nhanced SART technology reads damaged and partially obscured codes, increasing read rates V65x At a glance uge depth of field due to auto focus ntegrated pushbuttons for auto setup and reading diagnostics AN, thernet TP/P, PRONT, and thernet/p available on board, no additional gateway needed (depending on variant) nhanced SART code reconstruction technology conomical, as auto focus means no versions or additional light barriers are required for focus adjustment ntelligent auto setup and multi-function pushbuttons save time during commissioning asily execute firmware updates using the S memory card: no need for a P nhanced SART technology reads damaged and partially obscured codes, increasing read rates lexible sorting, filtering, and logical functions Advanced, easy-to-use SOPAS configuration software igh scanning frequency of up to 1,200 z Advanced remote diagnostics and network monitoring capabilities available over thernet ncreased scanner intelligence enables sophisticated configuration of logical operations, reducing the control system programming effort. ata is then delivered in the desired format Real-time decoding at very high speeds ncreased reading reliability due to high-performance computing power and a high scanning frequency lexible sorting, filtering, and logical functions ntegrated web server provides remote diagnostics and monitoring Advanced, easy-to-use SOPAS configuration software ntegrated bar graph ncreased scanner intelligence enables sophisticated configuration of logical operations, reducing the control system programming effort. ata is then delivered in the desired format ntegrated web server provides remote diagnostics and monitoring, no additional software required and conveyor S /

85 / V69x At a glance nhanced SART decoder technology New and flexible cloning plug technology AN, thernet and serial communications available on board (dependent on cloning plug variant) arge depth of field due to real-time auto focus nhanced SART technology reads damaged and partially obscured codes increases read rates ncreased processing allows for faster and more accurate performance on demanding applications No supplementary thernet gateway required when using thernet cloning plug reducing costs Safety command Safety ar command code devices scanners devices TOR V69x S21 62x mage-based Safety code command readers devices TOR i150rp 62x Advanced, easy-to-use SOPAS configuration software ntegrated encoder tracking for up to 7 devices without an external controller lexible sorting, filtering, and logical functions ntegrated bar graph with pushbuttons Time savings during commissioning thanks to integrated buttons and bar graph ncreased scanner intelligence enables sophisticated configuration of logical operations, reducing the control system programming effort. ata is delivered in the desired format conomical, multi-sided scanning can be performed without an additional system controller TOR 62x At a glance ecoding of most popular code types: 1, 2, direct part marking asy integration with industrial networks: serial, US, several fieldbus technologies Auto setup with function buttons, aiming laser, focus adjustment and green feedback for quick setup without P ntelligent decoding algorithms provide reliable reading performance for improved read rates and throughput pro facilitates integration with most popular industrial networks ntuitive setup with function buttons, auto setup, aiming laser, focus adjustment and green feedback reduces training and installation time and costs ompact design and industrial housing Analysis tools include live image capturing, code verification and read rate view ompact design and flexible interface connections make it easy to install in reduced spaces Quick analysis of read rate performance and code quality allows for efficient control loning back-up systems ensure low machine downtime in the event of unexpected incidents S ifetime Services give you peace of mind Storage and conveyor S 85 A N O P Q R S T

86 A S21 RU6xx Safety R command devices RU62x i150rp Safety R command devices R6xx At a glance z R interrogator for ranges up to 240 mm Transponder communication according to SO/ standard ompact, industrial design with integrated antenna mbedded protocols allow interfacing with standard industrial fieldbus technologies Reliable identification ensures maximum throughput Adapts to changing needs, ensures investment over the long term Simple integration saves installation time A wide range of functionality ensures flexible solutions Powerful micro-processor executes internally configurable logic lexible trigger control Supports parameter cloning via micros memory card uilt-in diagnostics aintenance-free Uses same connectivity and configuration software as S s bar code scanners and image-based code readers compatible through standardized pro platform N O P Q R S T Storage 86 RU62x At a glance ompact U R read/write device with integrated antenna for scanning ranges of less than 1 m Standard-compatible transponder interface (SO/ / P 1G2) orrect assignment and no overshoot thanks to the well-defined read/write range and intelligent filter functions ntegrated process logic for remote solutions saves additional control and programming effort an be easily integrated into industrial networks thanks to pro compatibility Supports industry-standard data interfaces and fieldbuses, as well as Po icros memory card for parameter cloning xtensive diagnostic and service functions irmware upgrades and industry-standard compliance ensure long-term reliability inimum changeover times in case of failure thanks to cloning RU620 can be mounted to metal directly no loss of range asy operation and installation with SOPAS user interface and conveyor S /

87 Safety command R devices RU63x S21 Safety command onnectivity devices i150rp RU63x At a glance U R read/write unit for industrial applications With or without integrated antenna, depending on the type (up to four external antennas can be connected) Standard-compliant transponder interface (SO/ /P G21) ntelligent technology allows standalone usage ighest reading/writing performance lexible integration in common industrial fieldbuses via pro compatibility ess maintenance time due to an integrated cloning back-up system using micros memory card Supports common industrial data interfaces and fieldbuses icros memory card for device parameter cloning Several diagnostic and service options available asily adapts to application requirements via SOPAS parameter setting tool ree usable feedback quickly provides read results and diagnostic information directly to the user A / At a glance ompact design Two mounting holes for fast and precise installation onnection diagram integrated in lid learly visible and easily accessible screw/spring-loaded terminals ompact, fits into small spaces ast installation saves time learly marked and easily accessed wiring terminals save time when connecting to peripherals onfiguration by switch P 65 connection of a scanner using S standard cable able glands provide strain relief Service plug for direct access to the AUX interface asy, rapid troubleshooting Small investment xtremely rapid exchange of scanners through use of a onnection odule loning () unit Storage and conveyor S 87 N O P Q R S T

88 A S21 onnectivity Safety command devices i150rp Safety onnectivity command devices At a glance fficient solution to power and connect to S s Auto- component portfolio Slots for optional fieldbus modules, parameter memory, display and power supply module Simple voltage supply of scanner asy connection of the sensor to fieldbus systems ast exchange of the sensor through parameter memory P 65 connection of a scanner using S standard cable irect access to the service interface of the sensor onnection diagram integrated in lid learly visible and easily accessible screw/spring-loaded terminals ast installation and easy networking save time Simple troubleshooting asy diagnosis via optional 400 display module N O P Q R S T Storage At a glance lexible mounting on all standard profiles lexible fieldbus connection for PRO- US P and PRONT O ode switch for setting node address and operating mode Sophisticated two-screw system for fast, flexible mounting on all standard profiles hoice of different versions for connecting to industrial field buses ode switch that is mounted so it is protected against accidental adjustment and is easily accessible from the outside for easy setup of bus address and operating mode without complex software lear status s that are identifiable on two sides from any viewing direction for simple and effective diagnosis s for status and diagnostics Plug-in electrical connections ntegrated configuration memory for connected sensors ompact and flexible ast installation and easy replacement in the system thanks to plug-in connections ntegrated cloning module for all configurations of the connected sensor enables very fast replacement time in case of faults ompact and rugged design with choice of horizontal or vertical cable direction and conveyor S /

89 / thernet/p nspector At a glance igh-speed positioning, inspection and measurement Powerful object locator tool, independent of position, rotation and scale Unique, interchangeable housing design supporting dome and various optical accessories The multi-functional vision toolbox offers smart camera-level performance but with sensor ease-of-use Unique, interchangeable housing design provides the easiest way to improve image quality The simple configuration in SOPAS, including emulator for offline configuration and testing, will reduce downtimes in production to a minimum Safety Vision command sensors devices nspector S21 Safety command Smart cameras devices i150rp V-3 Simple step-by-step configuration in P including emulator asy-to-use operator interfaces lexible machine and design interfaces The easy-to-use operator interfaces are optimized to make it easier for the operator to oversee daily work more efficiently thernet communication and web AP gives excellent connectivity and freedom to customize user s V-3 At a glance asy 3 measurement provides information about object height, shape and volume ndependent of contrast and color asy-to-use graphical user interface for fast application development The V-3 makes advanced 3 shape inspections easy, enabling cost-efficient solutions ontrast-independent measurement provides greater reliability even at varying object color and when the object color is the same as the background actory calibrated instantly providing true metric dimensions at production speed Simple connection of Ps, robots, and other control systems, e.g., via thernet/p or OP Scans up to 5,000 profiles per second ndustrial, robust metal housing The camera s OP server and thernet/p interface enables simple communication with Ps, robots and control systems, making integration easy Stand-alone operation no P is needed after configuration Storage and conveyor S 89 A N O P Q R S T

90 S21 x35 id Safety range command distance devices sensors x50 i150rp id Safety range command distance sensors devices A N O P Q R S T Storage 90 x35 At a glance aximum reliability, immunity to ambient light, and best price/performance ratio thanks to technology easuring range of 0.05 m to 12 m for natural objects or 0.2 m to 35 m on reflective tape Precise and reliable measurement regardless of object color extends run time and process quality A small size and blind zone make flexible mounting possible when space is limited Optimum solution thanks to flexible settings for speed, range and repeatability lexible interface use: 4 ma to 20 ma, 0 V to 10 V, PNP output, NPN output, or O-ink making machine integration simple x50 At a glance technology offers best reliability, immunity to ambient light and price/performance ratio easurement ranges of 10 or 20 m directly onto the object or even 50 m on reflector ifferent performance levels depending on product and laser class chosen Wide measurement ranges up to 10, 20 or 50 m in combination with different interfaces allow an easy and fast integration in any production environment ighly reliable and precise measurement helps to increase process quality and stability igh measurement or switching frequencies enable a fast material flow evices with analog and switching output, or just switching nfrared or red laser in class 1 or class 2 Repeatability: 0.5 mm to 5 mm Small housing size O-ink Offering easy alignment, optimal performance or inconspicuous measurement, versatile light senders make it an ideal solution for all scenarios ow investment costs and high performance levels guarantee a quick return on investment O-ink offers full process control, from commissioning to service A wide variety of control options ensures rapid commissioning and fast batch changes ifferent interfaces: switching, analog or serial interface isplay with intuitive and consistent operating concept Robust die-cast zinc metal housing Operating temperature from 30 to +65 x50 product family is based on a common platform, offering multiple performance levels, making it easy to accommodate future changes ntuitive setup via display or remote teach reduces installation time and costs Temperature range from 30 to +65 allows for outdoor use without additional cooling or heating Up to 40 klx ambient light immunity allows for use in optically challenging environments and conveyor S /

91 / At a glance ultiple measurement and positioning options from 0.15 m to 220 m igh-speed output rate Very high resolution, repeatability and accuracy lluminated display with measured value output and setup diagnostic information ast measurement cycles offer optimized integration into control loops for increased productivity Red laser light as well as adjustable mounting brackets (optional accessory) enable fast and easy alignment, ensuring on-time and cost-effective installation ulti-point self checks provide maintenance and replacement warnings increasing overall machine availability A tough metal housing as well as heating and cooling accessories ensure reliability in rough ambient conditions ong range Safety distance command sensors devices 4000 S21 ong Safety range command distance devices sensors i150rp x100 Visible red light and bracket with springs for alignment Variety of interfaces: SS, RS-422, PROUS, PRA, ANopen, evicenet User-friendly display with easy-to-use menu along with external P/P programming offers fast and costefficient setup ultiple serial interfaces provide high-speed position output to the controller and high flexibility in application integration ntegrated speed monitoring offers additional information for increased process reliability x100 At a glance 3-axis alignment bracket with quick lock system Speedon and standard 12 electrical connections Small and rugged metal housing isplay with intuitive menu and easyto-see status s 3-axis alignment bracket ensures fast alignment and easy exchange, reducing maintenance and setup costs nhanced closed-loop behavior offers highest performance and productivity ast setup with an intuitive and easyto-use display guarantees the perfect sensor settings Pre-failure and extensive diagnostic data allow for preventive maintenance, ensuring the highest machine uptime Pre-failure and diagnostic data available Numerous fieldbus and thernet interfaces longated holes for precise adjustment of sensor offset (or home position ) Versatile accessories Numerous fieldbus and thernetbased interfaces offer the highest flexibility and fast communication for maximum efficiency Small, rugged metal housing and Speedon compatible connectors ensure hassle-free installation even in confined spaces Numerous accessories allow flexible use and guarantee high operation functionality Storage and conveyor S 91 A N O P Q R S T

92 S21 O200 Safety inear command measurement devices sensors S400 i150rp Safety Optical command data transmission devices A N O P Q R S T Storage 92 RS-485 O200 At a glance ontrol marks for special functions and sensor configuration easurement range up to 10 km Adjustable resolution as low as 0.1 mm aximum speed of 10 m/s Precise positioning with speeds of up to 10 m/s significantly increases throughput amera-based system with no moving parts in combination with tough metal housing ensure increased lifetime and availability igh ambient light safety due to selfadjusting illumination ensures reliable operation, thus increasing machine availability S400 At a glance Up to 3 bit/s optical transfer rate Push button displays opposing device s reception level for simple one man alignment PROUS/thernet interface An integrated optical and electronic alignment aid supports fast and costeffective installation The electronically adjustable carrier frequency allows each S400 to be used as either sender or receiver unit, thus reducing stock-keeping costs Output of position and speed data, as well as service diagnostics via PRO- US or thernet based fieldbuses ompatible to SPON connectors and standard 12 connectors arge temperature range from 30 to +60 arge temperature range from 30 to +60 offers flexible and reliable use in many applications Status bit for pre-failure and preventive maintenance information eliminates unpredicted machine downtimes Single direction alignment, red lighting and compatibility to SPON connectors enable fast mounting, thus saving installation time and costs Adjustable carrier frequency 1/2 ntegrated repeater 10/100 bit thernet onnection and setup without opening device arge operating temperature range guarantees highest machine uptimes even in cold stores lexible and cost-effective system integration due to various fieldbus interfaces ncreased system speed with fast data transmission and conveyor S /

93 Safety command Position finders devices P3 S21 Safety command 2 laser scanners devices i150rp T3xx P3 At a glance istances between 200 mm and 350 mm 0.15 mm repeatability our switching outputs ncreased productivity due to automated storage and retrieval processes ighest reliability in storage and retrieval applications due to relative positioning, which automatically compensates for mechanical rack deviations ncreased positioning accuracy eliminates temperature-dependent deviations Operating temperatures as low as 40 Two different teach-in positions ield of view ± 10 in each direction asy alignment mproved process quality and positioning accuracy sensor compensates for travel inconsistencies in storage and retrieval units ast commissioning and setup due to easy teach-in procedure lexible use integrated heating version can be used in environments with temperatures as low as 40 A / Ti3xx At a glance onfigure without a P using touch and teach Small, lightweight and economical measurement sensor ield evaluation using intelligent algorithms ow cost of ownership asily hidden from view due to small dimensions ow installation costs and exchange time due to 12 x 12 or -Sub connector ong operation for battery-driven vehicles Set parameter interface is accessible while device is mounted One of the smallest laser scanners on the market Proven industrial design ow power consumption (typ. 3 W) Preconfigured fields ensure short installation time Reduced hardware costs since one sensor can be used for large anticollision fields No wiring necessary between sender and receiver Storage and conveyor S 93 N O P Q R S T

94 A S21 S1xx Safety 2 laser command scanners devices S5xx i150rp Safety 2 laser command scannersdevices S1xx At a glance conomical measurement sensor Real-time output of measurement data via thernet interface ield evaluation using intelligent algorithms and programmable applications ightweight housing makes it easy to mount No wiring between sender and receiver Advanced filtering technology rigorously reduces false trips caused by outdoor environmental factors like fog, rain and snow Number of switching outputs can be expanded via external AN modules Parameter setting interface is accessible from the front while the device is mounted Rugged housing Optional external AN /O module increases number of switching outputs for greater application flexibility ast, easy commissioning due to SOPAS software N O P Q R S T Storage 94 S5xx At a glance Powerful and efficient laser measurement sensor for ranges of up to 80 m Outstanding performance in adverse environmental conditions due to multi-echo technology P 67 enclosure rating, built-in heater, highly compact design Superior performance in a vast range of applications Smallest sensor with highest accuracy in its class omprehensive range of lines and models to suit all performance and price requirements ast, reliable object detection in nearly any weather conditions ow power consumption ast signal processing ultiple /Os Synchronization of multiple sensors possible ow power consumption reduces total cost of ownership est price/performance ratio in this sensor class on the market ast, easy commissioning due to SOPAS software Self-monitoring functions increase system availability and conveyor S /

95 Safety 2 command laser scanners devices S4xx S21 Track Safety command trace systems devices OPS400 i150rp S4xx At a glance The evel ontrol feature, which is integrated into the sensor, features a gap-free scanning surface that can detect objects in containers, without any impairment from a shadow. Smaller objects, regardless of color, are detected at any place in the The integrated evel ontrol feature replaces a number of sensors and drastically reduces the effort required for wiring and programming Reliable detection at high conveyor speeds container. arge dynamic measurement range of 0.7 m to 3 m igh ambient light immunity Rugged design igh angular resolution deal for vision applications on pallets Neither shading nor artificial lighting is necessary Simple, flexible installation at positions beyond the robot collision area igh accuracy detection and positioning measurements in real-time provide rapid data capture A / OPS400 At a glance ompact housing Single-sided, omni-directional reading Real-time auto focus function No supplementary components necessary for changing focus position, reducing costs Reads labels that are dirty or partially concealed, reducing manual processing Reliable code reading through SART code recognition technology ntegrated tracking for minimum object distances igh level of operational reliability Service-friendly and economical Storage and conveyor S 95 N O P Q R S T

96 PS_header1_small_blue S sensor systems: Powerful, flexible and open for all system environments. PS_header2_small_blue R reader and-held code reader onnectivity box cameras ar code scanner Serial thernet TP/P thernet P, evicenet ANopen US Serial PROUS, PRONT O thernet TP/P, thernet P, evicenet ANopen Serial thernet TP/P thernet P ANopen Serial thernet TP/P thernet P, PRONT O ANopen Serial PROUS ANopen thernet TP/P, thernet P PROUS, PRONT thernet P therat, ANopen, etc. PROUS, PRONT evicenet, thernet P thernet P, PRONT Sercos, therat G Vision sensor ncoders V 3 O-ink the new sensor/ actuator interface Once passive sensors and actuators can now become active process participants that communicate directly with the control level. They autonomously signal their states and errors via the O-ink interface as part of a bidirectional and continuous flow of information. The plant becomes more efficient as more elements contribute to the whole. Photoelectric sensor 96 Storage and conveyor S /

97 PS_header2_small_blue PS_header1_small_blue S sensor systems: Powerful, flexible and open for all system environments. R reader Volume measurement system VS4xx/5xx amera systems R880/R890 aser based bar code scanner V650/690 Weighing data ncoder, trigger ight grids, height light barriers Systemcontroller S800 thernet, PROUS-P, RS 422/RS 485,v1 Gbit/s thernet, OR, video coding, archiving Products from the industrial sensors, industrial safety systems and automatic identification divisions can be used on almost all system platforms. The potential for integration in the controller technology, based on standards valid worldwide, make every solution an investment with a secured future. PROUS thernet TP/P thernet P PRONT lexi Soft PRONT PROsafe PROUS PROsafe PRONT O ANopen thernet TP/P gateways PRONT S3000 PRONT O PROUS, PROsafe PRONT therat thernet/p ANopen evicenet thernet and more Safety rope pull switches Safety locking device mergency-stop pushbutton Safety light curtain Safety laser scanner / Storage and conveyor S 97

98 ompany Sensor ntelligence is a promise At S, sensor solutions are developed for industrial automation with commitment and experience. rom development to service provision: very employee is completely committed to ensuring that sensors and application solutions from S optimally fulfill their versatile functions. ompany with a culture of success With a variety of products and services, approximately 5,800 employees help S sensor technology users to increase their productivity and reduce their costs. ounded in 1946, the company has its headquarters in Waldkirch, Germany, and with nearly 50 subsidiaries and interests, in addition to numerous representatives, it is globally active. People like working at S. This is evident from the fact that S has regularly been named "mployer of the Year". This lively workplace culture has a strong appeal for qualified and skilled persons. At S, they are part of a company that offers a balance between career progression and quality of life. 98 Storage and conveyor S /

99 ompany A nnovation creates competitive advantage S sensors simplify procedures and optimize processes to achieve sustainable production. To do this, S has researched and developed facilities in many locations across the globe. n discussion with its customers and in cooperation with higher education institutions, innovative sensor products and solutions are developed. These form the basis for reliable process control, personal protection and environmentally friendly production. odel with a far-reaching effect S builds upon an established corporate culture, pursuing financial independence and technological transparency. nnovation has made S into a technological and market leader. ecause it is only with targeted modernization and improvement that universally applicable sensors can be successful in the long term. G / Storage and conveyor S 99

100 ndustries A Sensor ntelligence for all requirements S has representation in numerous fields and is therefore familiar with the processes used in a wide range of industries. undamental requirements such as precision, speed and availability apply globally, but must be implemented differently according to the industry in question. or applications all over the world undreds of thousands of installations and implemented applications prove it: S is familiar with the industries and their processes. And that is not going to change in the application centers in urope, Asia and North America, sensors and system solutions are designed, tested and optimized in accordance with customer specifications. This contributes to the company's position as a reliable supplier and development partner. G 100 Storage and conveyor S /

101 ndustries or industries with specific dynamics Where the demands for quality and productivity rise in parallel, industries profit from S's profound knowledge and expertise in the relevant sectors. n addition to the automotive and pharmaceutical industries, this also applies to the electronics and solar sectors. S provides productive solutions for accident prevention in automated guided vehicles and increases the throughput speed and traceability in warehouses and distribution centers. or protection of the environment and process optimization in cement production, waste incineration or in power stations, S provides system solutions for gas analysis and flow measurement. Natural gas distribution networks use the high-precision gas meters manufactured by S. or better results in all fields very field has special procedures. And yet the tasks of the sensors is identical in principle: To measure, detect, control and monitor, protect, connect and integrate, identify, position. This puts the S specialists in the position to provide successful solutions industry-wide for other industrial automation applications. A G / Storage and conveyor S 101

102 S ifetime Services A or safety and productivity: S ifetime Services rom system planning to upgrade services, S ifetime Services provide a high quality of service all over the world. These services enhance personal safety and increase machine productivity to produce a solid foundation for sustainable operation. enefit from S services Personal safety and machine and system productivity are largely dependent on the availability of the services required in each phase of a product's life cycle, i.e. the services that enable and sustain the functional integrity and reliability of a sensor, system or safety device. At S, this is possible thanks to comprehensive industry know-how and more than 60 years of practical experience! G 102 Storage and conveyor S /

103 S ifetime Services onsulting & esign Plant walk-through Risk assessment Safety concept easibility studies Software and hardware design Verification & Optimization nspections aintenance arcode testing Accident investigation Stoptime measurement achine safety inspection Training & ducation User training Seminars WebTraining A Product & System Support ommissioning xchange units and spare parts Remote support otline Upgrade & Retrofits achine retrofitting Sensor upgrades Technology retrofitting G / Storage and conveyor S 103

104 Product overview Versatile product range for industrial automation rom the simple acquisition task to the key sensor technology in a complex production process: With every product from its broad portfolio, S offers a sensor solution that best combines cost effectiveness and safety. Photoelectric sensors iniature photoelectric sensors Small photoelectric sensors ompact photoelectric sensors iber-optic sensors and fibers ylindrical photoelectric sensors ultitask photoelectric sensors Proximity sensors nductive proximity sensors apacitive proximity sensors agnetic proximity sensors agnetic cylinder sensors Analog positioning sensors Sensors for T-slot cylinders Sensors for -slot cylinders Sensor adapters for other cylinder types dentification solutions ar code scanners mage-based code readers and-held scanners R 104 Storage and conveyor S /

105 Product overview etection and ranging solutions aser measurement technology System solutions Volume measurement systems ode reading systems imension weighing scanning systems Vision systems luid sensors evel sensors Pressure sensors low sensors Temperature sensors Registration sensors ontrast sensors olor sensors uminescence sensors ork sensors Array sensors Register sensors arkless sensors istance sensors Short range distance sensors (displacement) id range distance sensors ong range distance sensors inear measurement sensors Ultrasonic sensors ouble sheet detector Optical data transmission Position finders / Storage and conveyor S 105

106 Product overview Automation light grids Advanced automation light grids Standard automation light grids Smart light grids Vision Vision sensors Smart cameras 3 cameras Opto-electronic protective devices Safety laser scanners Safety camera systems Safety light curtains ultiple light beam safety devices Single-beam photoelectric safety switches irror and device columns Upgrade kits Safety switches lectro-mechanical safety switches Non-contact safety switches Safety command devices sens:ontrol safe control solutions Safety relays Safety controllers Network solutions 106 Storage and conveyor S /

107 Product overview otor feedback systems nterfaces: incremental, PR- A and PRA S Safety motor feedback systems Rotary and linear motor feedback systems for asynchronous, synchronous motors and linear motors ncoders Absolute encoders ncremental encoders inear encoders Wire draw encoders Analyzers and systems Gas analyzers ust measuring devices Analyzer systems iquid analyzers ata acquisition systems Tunnel sensors Gas flow measuring devices Gas flow meters ass flow meters Volume flow measuring devices Software Safexpert safety software / Storage and conveyor S 107

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114 ndustrial communication and unit integration Simple integration into your automation world Our intelligent sensor solutions and safety controllers make available different integration technologies that allow easy access from, P, and engineering tools to data from our sensors. n this way, we support you towards solving your application rapidly and easily and increase machine availability with a continuous diagnostic concept. ndustrial communication P and engineering tool integration S s fieldbus and network solutions allow sensors and safety controllers from S to be connected to all common automation systems. This guarantees simple and fast access to all available data and information. Whether the issue is generic integration using device description files, standardized interfaces (e.g. T, T/T) for diagnosis or integration into the P program via function blocks the user-friendly tools from S support you in implementation. integration Software and tools S offers a wide range of means to integrate process, status, and diagnostic data from S sensors into a visualization system. Tools such as OP servers, web servers, or S allow simple and fast integration into your individual solution independent of the technology used. Our software tools support you in establishing connections, parameterizing and diagnosing sensors and safety controllers from S. The intuitive user interface permits simple and fast designing and realization of the application required Storage and conveyor S /

115 Services search online and order Search online quickly and safely with the S inders fficiency with the e-commerce tools from S Product Applications iterature Service onnection diagram Accessories Spare part Software Product inder: We can help you to quickly target the product that best matches your application. Applications inder: Select the application description on the basis of the challenge posed, industrial sector, or product group. iterature inder: Go directly to the operating instructions, technical information, and other literature on all aspects of S products. ind out prices and availability: etermine the price and possible delivery date of your desired product simply and quickly at any time. Request or view a quote: You can have a quote generated online here. very quote is confirmed to you via . Order online: You can go through the ordering process in just a few steps. or safety and productivity: S ifetime Services S ifetime Services is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from system design all the way to upgrades. These services increase the safety of people, boost the productivity of machines and serve as the basis for our customers sustainable business success. T R A N ONSUT S ifetime Services S UP P OR T onsulting & esign Globally available experts for cost-effective solutions Product & System Support ast and reliable, by telephone or on location Verification & Optimization hecks and recommendations for increased availability RTRO T Upgrade & Retrofits Uncovers new potential for machines and systems Training & ducation mployee qualification for increased competitiveness

116 / Pre USmod int40 S at a glance S is a leading manufacturer of intelligent sensors and sensor solutions for factory, logistics, and process automation. With more than 6,000 employees and over 40 subsidiaries worldwide, we are always close our customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. n application centers in urope, Asia and North America, system solutions are tested and optimized in accordance with customer specifications. All this makes us a reliable supplier and development partner. omprehensive services round out our offering: S ifetime Services provide support throughout the machine life cycle and ensure safety and productivity. or us, that is Sensor ntelligence. Worldwide presence: Australia, elgium/uxembourg, rasil, eská Republika, anada, hina, anmark, eutschland, spaña, rance, Great ritain, ndia, srael, talia, apan, éxico, Nederland, Norge, Österreich, Polska, România, Russia, Schweiz, Singapore, Slovenija, South Africa, South orea, Suomi, Sverige, Taiwan, Türkiye, United Arab mirates, USA. Please find detailed addresses and additional representatives and agencies in all major industrial nations at: S AG Waldkirch Germany