HIPERDRIVE HRA71 and HIPER- DRIVE -HUB: Integrated positioning system with absolute distance measurement for format adjustment

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1 HIPERDRIVE HRA7 and HIPER- DRIVE -HUB: Integrated positioning system with absolute distance measurement for format adjustment Convincing benefits: Highly integrated system Low cabling requirements: VDC and serial data interface only No additional external control electronics Manual movement without controller, using JOG button D ATA S H E E T Torque from up to Nm Format adjustment drive MModern logistic concepts call for smaller batch sizes in many production areas, with numerous adjustments being performed during product changeovers. The HIPER- DRIVE HRA7 ensures efficient, cost-effective and high-precision automation of adjustments to socalled auxiliary axes. The HIPERDRIVE HRA7 positioning drive is the result of consistent and complete integration of power transmission, brushless DC motor, absolute encoder plus control and power electronics in a drive. Absolute position encoder Absolute position available immediately after return of operating voltage Reference traverse not required Very secure process HIPERDRIVE -HUB is the ideal component for the connection of several drives to a field bus system. Only one bus node for a maximum of 8 drives Data management and distribution of the voltage supply for the drives Reduction in drive size Easy assembly and commissioning

2 HIPERDRIVE HRA7 Profibus DP and DeviceNet Torque from up to Nm Format adjustment drive Profibus DP interface DeviceNet interface Easy handling and operation Protection of mechanical machine elements from damage Dimensional drawing HIPERDRIVE HRA7, Profibus DP and DeviceNet with axial shaft output 8.5 ±0.5 A. B Ø60j6 Ø0f A B 50.8 ± ± Approx.5 Approx ± 0. (ÿ ) 75 ± ± ÿ (x) R 0 General tolerances to DIN ISO 768-mk Dimensional drawing HIPERDRIVE HRA7, Profibus DP and DeviceNet with radial shaft output Approx.05 Approx Ø 9.5 (x) Ø 5. (x) 0 Ø 5. (x) (x) ± ± ± M8 (x) A. 0. B Ø0f6 Ø60j ± B 0.05 A 6.8 ± General tolerances to DIN ISO 768-mk M0 cable gland for voltage supply x M6 cable gland for Bus cable Accessories Connection systems User software Shaft output axial radial pos. type radial pos. type radial pos. type radial pos. type SICK-STEGMANN

3 HRA7 Profibus DP and DeviceNet Technical data HIPERDRIVE HRA7 Shaft output Profibus DP DeviceNet axial radial axial radial Nominal current A Nominal voltage ± 5 % VDC Nominal power output ) 5 W Maximum motor current.5 A Number of steps per revolution,0 Identifiable revolutions,000 revolutions Repeatability of positioning < ± Communication Profibus DP DeviceNet Response threshold Undervoltage detection < 6 VDC Overtemperature cut-out 00 C Permissible shaft loading axial 50 N axial 65 N radial (0 mm from flange) 00 N radial (0 mm from flange) 0 N Working temperature range 0 60 C Storage temperature range C Permissible relative humidity ) 90 % EMC ) Insulation class ) B (0 C) Resistance to shocks 5) 50/5 g/ms to vibration 6) 0/0 50 g/hz Protection to IEC 6059 IP 65 Weight Shaft output axial.0 kg Shaft output radial. kg Profibus DP interface 7) DeviceNet interface Baud rates supported 9.6; 9.; 5.5; 9.75; 87.5; 500; 500; 000; 6000; 000 kbd 5; 50; 500 kbd Properties DP-Slave DN-Slave, Group Only Server Address range Bus termination resistor Can be switched in internally To be externally added Voltage supply, bus adapter VDC (min. 0 V, max. 0 V) Motor voltage supply ± 5 % VDC Quiescent current (stationary motor) Typ. 50 ma Connection motor supply/ Terminal strip x.5 mm, bus adapter PE: screw lug M Connection, Bus Terminal strip x mm ) 7 min. at 0 C ambient temperature ) Condensation not permitted ) To DIN EN and DIN EN ) To DIN EN 600-5) To DIN ) To DIN ) To IEC 658 HRA7 Profibus DP Versions regarding nominal torque and nominal speed Nominal torque. Nm.5 Nm 7. Nm 9. Nm Nominal speed 80 min - 75 min - 6 min - 6 min - Lowest possible speed 8 min - min - min - min - Maximum torque *. Nm 5.5 Nm 9 Nm Nm Holding torque (at standstill with a factory set quiescent current of typ. 50 ma) min.. Nm min. 5.5 Nm min. 9 Nm min. Nm Static holding torque in the de-energized state min. 0.5 Nm min..5 Nm min..5 Nm min. 5 Nm Smallest positioning step Positioning accuracy typ. ±.0 typ. ±.8 typ. ±.5 typ. ±. * 0 minutes at 0 C ambient temperature Shaft output axial and radial (position type to ) Further documentation (installation and operating manuals, GSD file, EDS file) as downloads on SICK-STEGMANN

4 HRA7 Motor characteristic, Profibus DP data exchange and order information Torque from up to Nm HIPERDRIVE HRA7 motor characteristic Format adjustment drive HRA Profibus DP interface Easy handling and operation Protection of mechanical machine elements from damage Torque (Nm) HRA HRA Speed [min - ] HRA Profibus DP data exchange Cyclic data traffic, control functions and condition messages according to PROFIBUS profile PROFIDRIVE V.0. PPO type with fixed data length for HIPERDRIVE Process data (PZD) for control commands and condition messages, transmission of nominal and actual values for position, speed and torque. Parameter processing via PKW mechanism in cyclic data traffic. Parameters for zero position or offset of absolute position, mode, determining the limit values (position limit switches, speed, torque), jog mode, status information, details about warnings and faults, device ID. Shaft output axial radial pos. type radial pos. type radial pos. type radial pos. type Accessories Connection systems User software Order information HIPERDRIVE HRA7 Profibus DP HRA7-PLB080 HIPERDRIVE HRA7-PLB0075 HIPERDRIVE HRA7-PLB0706 HIPERDRIVE HRA7-PLB0906 HIPERDRIVE Nm/80rpm, Profibus, VDC, shaft axial Nm/75rpm, Profibus, VDC, shaft axial 7Nm/6rpm, Profibus, VDC, shaft axial HRA7-PB080 HIPERDRIVE 095 Nm/80rpm, Profibus, VDC, shaft radial, position type HRA7-PB080 HIPERDRIVE 095 Nm/80rpm, Profibus, VDC, shaft radial, position type HRA7-PB080 HIPERDRIVE 095 Nm/80rpm, Profibus, VDC, shaft radial, position type HRA7-PB080 HIPERDRIVE 095 Nm/80rpm, Profibus, VDC, shaft radial, position type HRA7-PB0906 HIPERDRIVE 099 9Nm/6rpm, Profibus, VDC, shaft axial HRA7-PB0075 HIPERDRIVE 097 Nm/75rpm, Profibus, VDC, shaft radial, position type HRA7-PB0075 HIPERDRIVE 098 Nm/75rpm, Profibus, VDC, shaft radial, position type HRA7-PB0075 HIPERDRIVE 099 Nm/75rpm, Profibus, VDC, shaft radial, position type HRA7-PB0075 HIPERDRIVE 0950 Nm/75rpm, Profibus, VDC, shaft radial, position type HRA7-PB0706 HIPERDRIVE 09 7Nm/6rpm, Profibus, VDC, shaft radial, position type HRA7-PB0706 HIPERDRIVE 09 7Nm/6rpm, Profibus, VDC, shaft radial, position type HRA7-PB0706 HIPERDRIVE 095 7Nm/6rpm, Profibus, VDC, shaft radial, position type HRA7-PB0706 HIPERDRIVE 096 7Nm/6rpm, Profibus, VDC, shaft radial, position type 9Nm/6rpm, Profibus, VDC, shaft radial, position type HRA7-PB0906 HIPERDRIVE 090 9Nm/6rpm, Profibus, VDC, shaft radial, position type HRA7-PB0906 HIPERDRIVE 09 9Nm/6rpm, Profibus, VDC, shaft radial, position type HRA7-PB0906 HIPERDRIVE 09 9Nm/6rpm, Profibus, VDC, shaft radial, position type SICK-STEGMANN

5 HRA7 Motor characteristic, DeviceNet data exchange and order information Torque from up to Nm HIPERDRIVE HRA7 motor characteristic Format adjustment drive HRA DeviceNet interface Easy handling and operation Protection of mechanical machine elements from damage Torque (Nm) HRA HRA Speed [min - ] HRA7-080 DeviceNet data exchange DeviceNet Group Only Server supports a Predefined Master Slave Connection Set. Cyclic data transfer for time-critical process data (8 byte for set- and actual position, speed and torque-limit values as well as control- and status word) with I/O polling mode. Parameters for zero position or offset of absolute position, mode, determining the limit values (position limit switches, speed, torque), jog mode, status information, details about warnings and faults, device ID. Parameter processing via Explicit Messaging data transfer. Shaft output axial radial pos. type radial pos. type radial pos. type radial pos. type Accessories Connection systems Order information HIPERDRIVE HRA7 DeviceNet HRA7-DLB080 HIPERDRIVE 050 Nm/80rpm, DeviceNet, VDC, shaft axial HRA7-DLB0075 HIPERDRIVE 050 Nm/75rpm, DeviceNet, VDC, shaft axial HRA7-DLB0706 HIPERDRIVE Nm/6rpm, DeviceNet, VDC, shaft axial HRA7-DLB0906 HIPERDRIVE Nm/6rpm, DeviceNet, VDC, shaft axial HRA7-DB080 HIPERDRIVE 0507 Nm/80rpm, DeviceNet, VDC, shaft radial, position type HRA7-DB0075 HIPERDRIVE 0508 Nm/75rpm, DeviceNet, VDC, shaft radial, position type HRA7-DB0706 HIPERDRIVE Nm/6rpm, DeviceNet, VDC, shaft radial, position type HRA7-DB0906 HIPERDRIVE 050 9Nm/6rpm, DeviceNet, VDC, shaft radial, position type Further versions with radial shaft regarding position type - on request. SICK-STEGMANN 5

6 HIPERDRIVE HRA7 for HIPERDRIVE -HUB Torque from up to Nm Format adjustment drive Device variant for connection to HIPERDRIVE -HUB Easy handling and operation Protection of mechanical machine elements from damage Dimensional drawing HIPERDRIVE HRA7 for HIPERDRIVE. -HUB with axial shaft output SW 7 Cable adapter. 8.5 ±0.5 Approx. 6.5 SW7.5 Ø 60j6 A Ø 0f6. B 0.05 A 0. B ±0.5 M ± ±0.5 5 ± 0. (ÿ ) 75 ± 0. (Ø 75 ±0.) (ÿ ) 75 ± Ø 5. 5 ± ÿ (x) 5 ± General tolerances to DIN ISO 768-mk Dimensional drawing HIPERDRIVE HRA7 for HIPERDRIVE -HUB with radial shaft output Cable adapter Approx Ø 9.5 (x) Ø (x) Cable adapter. SW7.. 0 (x).5 9. ± (x). -0. ÿ (x) 5 ± ± R 0 R0 R ± ± ± 8.5 ± M8 (x) B.5 0. A 0. B Ø 0f6 B Ø 60j6 B ÿ A 0.05 A. -0. ÿ 0 f6 60 j A 7.8 ± SW7 SW7 8.5 M 5 ±0. 5 ±0. 7 General tolerances to DIN ISO 768-mk HIPERDRIVE HRA7 motor characteristic HRA Cable adapter with preassembled connection cable to be ordered separately. (Page 9) Torque (Nm) HRA HRA HRA7-080 Accessories Connection systems User software HIPERDRIVE -HUB Speed [min - ] Shaft output axial radial pos. type radial pos. type radial pos. type radial pos. type 6 SICK-STEGMANN

7 HRA7 for HIPERDRIVE -HUB Technical data HIPERDRIVE HRA7 for HIPERDRIVE -HUB Shaft output axial HUB radial Nominal current A Nominal power output ) 5 W Maximum motor current.5 A Number of steps per revolution,0 Identifiable revolutions,000 revolutions Repeatability of positioning < ± Communication HIPERDRIVE -HUB Response threshold Undervoltage detection < 6 VDC Overtemperature cut-out 00 C Permissible shaft loading axial 50 N axial 65 N radial (0 mm from flange) 00 N radial (0 mm from flange) 0 N Working temperature range 0 60 C Storage temperature range C Permissible relative humidity ) 90 % EMC ) Insulation class ) B (0 C) Resistance to shocks 5) 50/5 g/ms to vibration 6) 0/0 50 g/hz Protection to IEC 6059 IP 65 Weight Shaft output axial.0 kg Shaft output radial. kg ) 0 min. at 0 C ambient temperature ) To DIN EN ) To DIN EN 600-6) To DIN ) Condensation not permitted and DIN EN ) To DIN Order information HIPERDRIVE HRA7 HIPERDRIVE -HUB HRA7-ILH080 HIPERDRIVE HRA7-ILH0075 HIPERDRIVE HRA7-ILH0706 HIPERDRIVE HRA7-ILH0906 HIPERDRIVE Nm/80rpm, HIPERDRIVE -HUB, VDC, shaft axial Nm/75rpm, HIPERDRIVE -HUB, VDC, shaft axial 7Nm/6rpm, HIPERDRIVE -HUB, VDC, shaft axial HRA7-IH080 HIPERDRIVE 055 Nm/80rpm, HIPERDRIVE -HUB, VDC, shaft radial, position type HRA7-IH0075 HIPERDRIVE 055 Nm/75rpm, HIPERDRIVE -HUB, VDC, shaft radial, position type HRA7-IH0706 HIPERDRIVE 055 7Nm/6rpm, HIPERDRIVE -HUB, VDC, shaft radial, position type HRA7-IH0906 HIPERDRIVE 055 9Nm/6rpm, HIPERDRIVE -HUB, VDC, shaft radial, position type Further versions with radial shaft regarding position type - on request. 9Nm/6rpm, HIPERDRIVE -HUB, VDC, shaft axial HRA7 HIPERDRIVE -HUB Versions regarding nominal torque and nominal speed Nominal torque. Nm.5 Nm 7. Nm 9. Nm Nominal speed 80 min - 75 min - 6 min - 6 min - Lowest possible speed 8 min - min - min - min - Maximum torque *. Nm 5.5 Nm 9 Nm Nm Holding torque (at standstill with a factory set quiescent current of typ. 50 ma) min.. Nm min. 5.5 Nm min. 9 Nm min. Nm Static holding torque in the de-energized state min. 0.5 Nm min..5 Nm min..5 Nm min. 5 Nm Smallest positioning step Positioning accuracy typ. ±.0 typ. ±.8 typ. ±.5 typ. ±. * 0 minutes at 0 C ambient temperature Shaft output axial and radial (position type to ) Further documentation (installation and operating manuals, GSD file, EDS file) as downloads on SICK-STEGMANN 7

8 HIPERDRIVE -HUB for Profibus General Reduced system costs, less cabling, optimisation of the DP addresses in the Profibus and saved space on the machine as well as within the control cabinet are offered by the hub design of the automatic HIPERDRIVE format adjustment drive. The new HIPERDRIVE -HUB adds further benefits in terms of costs and data technology to the list of arguments for HIPERDRIVE drives. The hub enables the integration of up to eight HIPER- DRIVE units within a Profibus environment. This reduces the cabling and, above all, the system costs depending on the configuration by more than 0 %. HIPERDRIVE -HUB is the central connecting station for up to eight HIPERDRIVE drives. The Bus Interface and Control module within the hub makes it possible to address all drives connected, via a single DP address. Moreover, HIPERDRIVE -HUB ensures distribution of the operating voltage for the drives. This means that not two or three but only one cable with a maximum length of 0 metres will be required for the connection of a drive. The data and the driving power are transmitted in the same cable. Apart from the field bus and the V motor supply, the HIPERDRIVE - HUB itself only requires a V auxiliary supply for the Bus Interface and Control module. In addition to the HRA7 drives described here, other HIPERDRIVE drives (e.g. HDA70 ) can of course operate in any configuration on the HIPERDRIVE -HUB. Assembly HIPERDRIVE -HUB can be centrally mounted on the machine bed and does not need to be enclosed inside terminal boxes or control cabinets. If during installation a bus master is not yet available, the function of the drive installation can be checked very easily using the controls integrated in the HIPERDRIVE -HUB. Programming The data structure, of drives with integrated Profibus, is identical to that used in the devices which use a separate bus module. Subsequent conversion to a HUB configuration only requires reconfiguration of the master. The user program can be adopted without changes. Numerous accessories simplify the installation and thus contribute to reducing the system costs. 8 SICK-STEGMANN

9 HIPERDRIVE -HUB for Profibus PPO Drive, PPO Drive, PPO Drive, PPO Drive, PPO Drive 5, PPO Drive 6, PPO Drive 7, PPO Drive 8 PROFIBUS DP Functional diagram HIPERDRIVE -HUB Bus Interface & Control Electronic AUX-power V DC V DC Drive power PPO Drive PPO Drive PPO Drive PPO Drive PPO Drive 5 PPO Drive 6 PPO Drive 7 PPO Drive SICK-STEGMANN 9

10 HIPERDRIVE -HUB HH7X Profibus DP Dimensional drawing HIPERDRIVE -HUB HH7X Format adjustment drive Power distribution and data management for a maximum of 8 drives Easy handling and operation Profibus DP interface Torque from up to Nm X-A+ X-D ± X-A 67.5 Six-lobe, Torx T 5 6 Ø 5.5 X-B (x) SW7 X-B X-B General tolerances to DIN ISO 768-mk PIN and wire allocation X-D 8 PIN 5 6 Colour of wires white green orange black red blue Signal Data + Data + V GND + V GND PIN assignment plug X-B, AUX VDC, M, -pin -pin-a-coded PIN Colour of wires Signal UB ( V) GND (0 V) PIN assignment plug X-B, Bus IN, M, 5-pin 5-pin-B-coded 5 Accessories 5-pin-B-coded User software 5 S ICK- STEGMAN N Colour of wires Signal Sig-A (gn) Sig-B (rt) Screen PIN assignment socket X-B, Bus OUT, M, 5-pin Connection systems 0 PIN 5 PIN 5 Colour of wires Signal P5 (+ 5V) Sig-A (gn) M (0 V) Sig-B (rt) Screen

11 HIPERDRIVE -HUB HH7X Profibus DP Technical data HIPERDRIVE -HUB HH7X Profibus DP Weight.5 kg Housing Die-cast zinc Working temperature range Storage temperature range C Permissible relative humidity ) 90 % EMC ) Resistance to shocks ) 50/8 g/ms to vibration ) 0/0 500 g/hz Protection to IEC 6059 IP 65 Operating voltage drives V + 5/ 0 % VDC, 0 A Connection operating voltage Motors X-A+, X-A, equipotential bonding Cable lug M6 Connection Motors, 6 x screw terminal, Operating voltage, data X-D 8 Max. core cross-section.5 mm Overcurrent protection motor cables Flat fuse 0 A, not reversible Voltage supply Bus Interface and Control module 0 V 0 VDC Current consumption Bus Interface and Control module 00 ma max. Connection voltage supply Bus Interface and Control module X-B M, -pin type A Field bus interface Profibus DP-slave V0 5) Baud rates 9.6; 9.; 5.5; 9.75; 87.5; 500; 500; 000; 6000; 000 kbd Address range adjustable via switch 0 5 Bus termination resistance Via external termination resistance Bus connection M, 5-pin type B Status information Profibus conditions LED bicolour red-green Diagnostics LED bicolour red-green Communication status drives LED bicolour red-green ) Condensation not permitted ) To DIN EN ) To DIN ) To IEC 658 type and DIN EN ) To DIN Further documents (assembly and operating instructions, GSD file) can be downloaded from Order information HIPERDRIVE -HUB for Profibus DP ADM-HH7XPK8SXX DOL-HH06WM5A DOL-HH06W05MA DOL-HH06W0MA DOL-HH06W5MA HIPERDRIVE -HUB Profibus, 8 outputs, fused Cable for HIPERDRIVE -HUB drive, cable length.5 m Cable for HIPERDRIVE -HUB drive, cable length 5 m Cable for HIPERDRIVE -HUB drive, cable length 0 m Cable for HIPERDRIVE -HUB drive, cable length 5 m SICK-STEGMANN

12 HRA7 Accessories, connection systems and user software Order information Profibus DP Connection systems Cable 7-core, per meter, x.5 mm + x x 0. mm, can be dragged, cable diameter mm, for power supply Cores LTG-907-MW Profibus cable, -core, per meter x 0. mm, screened, cable diameter 7.8 mm Cores LTG-0-MW 6055 DeviceNet Connection systems Cable, 7-core, per meter, x.5 mm + x x 0. mm, can be dragged, cable diameter mm, for power supply Cores LTG-907-MW DeviceNet cable -core, per meter, x x 0. mm + x x 0.5 mm, cable diameter 6.8 mm Cores LTG-80-MW 6088 SICK-STEGMANN

13 HRA7 HIPERDRIVE -HUB for Profibus Connection systems Round plug connector M loose for plug connector X-B AUX VDC Contacts Knurled nut Cable Ø (mm) DOS-0-G Box straight CuZn 6.5 Round plug connector M connecting cable, PVC for plug connector X-B AUX VDC DOL-0-G0M DOL-0-G05M DOL-0-G0M DOL-0-G5M Box straight Contacts Cable length (m) Box straight Box straight Box straight 5 Profibus plug connector, M (B-coded), straight PR-DOS-05-G PR-STE-05-G DOL-PR-G05M DOL-PR-G0M STL-PR-G05M STL-PR-G0M PRE-STE-END 605 Box Contacts 5 60 screen on knurled nut Cable 8 mm Cable length (m) confectionable 605 Connector 5 60 screen on knurled nut 8 mm confectionable Box 5 60 screen on knurled nut PUR-purple (Profibus) Box 5 60 screen on knurled nut PUR-purple (Profibus) Connector 5 60 screen on knurled nut PUR-purple (Profibus) Connector 5 60 screen on knurled nut PUR-purple (Profibus) Connector 5 Profibus termination resistance Profibus cable, -core, per meter x 0. mm, screened, cable diameter 7.8 mm LTG-0-MW 6055 Cores Fuses SIK-HH0AVN 00 Fuse kit HD-HUB 0 A, VDC, cannot be reset Plug housing 0066 Plug housing for HIPERDRIVE -HUB with cable gland and flat seal, spare part kit User software CD-ROM user software for SIMATIC S7 PGT-05-A 0950 Functional components for HIPERDRIVE SICK-STEGMANN

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16 / MD/5/00 Printed in Germany (05.07) Subject to change without notice. The specified product features and technical data do not represent any guarantee. 0 A Ste c int8 Australia Phone tollfree [email protected] Belgium/Luxembourg Phone + (0) [email protected] Brasil Phone [email protected] Ceská Republika Phone [email protected] China Phone [email protected] Danmark Phone [email protected] Deutschland Phone [email protected] España Phone [email protected] France Phone [email protected] Great Britain Phone + (0)77 8 [email protected] India Phone [email protected] Italia Phone [email protected] Japan Phone +8 (0) 58 [email protected] Nederlands Phone + (0) [email protected] Norge Phone [email protected] Österreich Phone + (0) [email protected] Polska Phone [email protected] Republic of Korea Phone / [email protected] Republika Slowenija Phone +86 (0) [email protected] Russia Phone denis.kesaev@ sickautomation.ru Schweiz Phone [email protected] Singapore Phone [email protected] Suomi Phone [email protected] Sverige Phone [email protected] Taiwan Phone [email protected] Türkiye Phone [email protected] USA Phone [email protected] More representatives and agencies in all major industrial nations at SICK AG Waldkirch Germany SICK STEGMANN GmbH Donaueschingen Germany