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1 Corrosion Resistant Products & Services for the Oil & Gas, Petrochemical, Power and Marine Industries SBN INDUSTRIES SDN BHD (Company No P) A FAMILY OF QUALITY
2 STATEMENT FROM THE BOARD For almost 30 years, SBN has met the domestic and international demand by producing quality corrosion resistant products for the oil & gas, petrochemical, power and marine industries. Knowledge, technical innovation and teamwork are at the centre of who we are. We have focused on leveraging these assets to deliver solutions that improve customers performance. Our products and services combine domain expertise, best practices, safe and environmentally sound operations, innovative technologies and high quality support, aimed at helping our customers to increase their efficiency, lower producing costs as well as improving productivity and increase asset value in a safe and environmentally sound manner. We are committed to provide services that enhance and optimize knowledge that meets the changing need of our customers. Our ultimate objectives are to ensure that the needs and interest of our valued customers are well taken care of at all times and that we exceed their expectations in every manner and at every step of the way. Warm regards Dato Murad Hashim (Executive Chairman )
3 QUALITY POLICY The company strive to be the most reliable, competitive and innovative manufacturer for the Oil and Gas, Power Generation and Petrochemical Industries by the following policy: We will always produce superior quality products and provide best customer service We are committed to total quality management concept and continually improvement program Do right the first time and achieve higher productivity Hj Md Rashid Masrukin (General Manager / Director)
4 HSE POLICY Design facilities, establish practices, provides training and conduct operations in a manner that safeguards workers/contractors, property and the communities in which it operates Respond quickly, effectively and with care to emergencies or accidents resulting from its operations, cooperating with industrial organization and authorized government agencies Comply with all applicable laws and regulations and apply responsible standards of its own where law and regulations do not exist Stress to all employees/contractors their responsibilities and accountability for safety and health performance Undertake appropriate reviews and evaluation of its operations to measure progress and to ensure compliance with this safety and health policy Hj Md Rashid Masrukin (HSE Chairman)
5 ENVIRONMENTAL POLICY SBN is committed to protect the environment by reducing the present and future environmental risk of its business operations. Our Environmental Policy is: Minimise Environmental Risks of our business operations. This means that SBN is committed to: 1. Complying with all applicable environmental laws and regulations 2. Investigating and controlling the impact of hazardous releases to the environment 3. Continually improving operations which could have a significant impact on the environment educating associates to be responsible environmental stewards through recycling 4. Conserving resources and ultimately eliminating waste and the environmental risks of our business operations Hj Md Rashid Masrukin (HSE Chairman)
6 SBN IN MALAYSIA
7 OUR CUSTOMERS
8 COMPANY OVERVIEW Incorporated in Malaysia on 19 May 1981 Formerly known as Southern Bolts & Nuts Sdn Bhd 1993 accredited with MS ISO 9001 from SIRIM QAS International Obtained Petronas License since 1993 Equity Distribution: 55% Bumi 30% Foreign 15% Non-Bumi Total workforce 150 Factory area - 65,913 sq.ft
9 ORGANISATION CHART
10 ORGANISATION CHART QUALITY ASSURANCE OPERATION DIRECTOR Mohd Puat Ibrahim QA MANAGER Saiful Effendy CSS DIVISION: QA Engineer CP DIVISION: QA Supervisor BN DIVISION: QA Engineer QA Inspector QA Inspector Lab Technician QC Inspector QA Clerk QC Inspector Document Controller
11 ESTABLISHMENTS Incorporated with manufacturing license to produce Cold Headed Bolt & Nuts for local and export market Produces Bolts from 3/8 though to 4 diameter with capacity of 500 tons per month 1981 appointed as Sole Agent for Atlas Bolt Ltd, UK for High Tensile Bolts, Helicoil Inserts and Inserting Tools 1984 market Fluorocarbon (PTFE) coated bolts & nuts to Oil & Gas companies and for Offshore installation Set-up facilities to produce Fluorocarbon coated bolts & nuts under brand
12 ESTABLISHMENTS 1990 signed a Confidentiality Agreement with Warwick Finspa Ltd, UK to manufacture Monostrut Cable Ladders in Malaysia was developed. Designed for supporting cables in the Oil, Gas, Power and Building industries 1994 signed a Licence Agreement to manufacture brand Cathodic Protection products 1996 obtained all marketing activities and acquire the entire business of Cathodic Protection from Wattyl-Dimet 2001 set up Hydraulic Bolting Services business including rental of sub- sea hydraulic bolting tools and equipment 2005 exclusive distributorship to market and sell Zinga products, a Zinc galvanized solutions better than HDG
13 OUR PRODUCTS
14 GROUP OF PRODUCTS: FASTENERS fluoropolymer coated bolts and nuts was developed in 1983 coating and a base metal coat with high PTFE content is best suited for installations in petrochemical plants, offshore platforms and in corrosive environment Cadmium plated, PTFE top coat was tested and witnessed by independent 3 rd party shows, NO RUST after 9,000 hours (more than 1 year) salt-frog test coating is effective and more economical than using stainless, incoloy, titanium and other exotic materials Gives the best corrosion resistance, low friction with self-lubricating, lubricating, non-galling properties thus reducing make-up and break out torques An excellent product for offshore and subsea installations Resists most acids and unaffected even when exposed to hydrogen at 121ºC at 2,000psi
15 GROUP OF PRODUCTS: FASTENERS We manufacture and stock the following range of products : 1. PETROLEUM STUDBOLTS & NUTS GRADE: SIZE: ASTM A193 B7 3/8-4 Dia Heavy Hex. Nut A194 2H M12 M52 Dia ASTM A193 B16 ½ - 4 Dia ASTM A320 L7 ½ - 4 Dia Heavy Hex. Nut A194 Grade 4/G7 ½ - 4 Dia ASTM A193 B8/B8M ½ - 4 Dia Heavy Hex. Nut A194 Grade 8, 8M & 8CA ½ - 4 Dia B150 /63000 ½ 1 ½ Dia A453 Grade 660 ½ 2 ½ Dia S32750/S32760 Super Duplex Studbolts & Nuts ½ 2 ¼ Dia
16 GROUP OF PRODUCTS: FASTENERS 2. SPECIAL FASTENERS CNC Machining Forging Thread Rolling Exotic Material stock: A286, Inconel 718, S32750/32760, A630, E43404, ASTM A564 Type 630 Specific Heat Treatment Special Coating Requirement Unique marking, traceability and testing requirement 3. OTHERS BS Hex. Bolt ASTM A307 Hex. Bolt Anchor / Foundation Bolt & U-Bolt BS 3692 Grade 8.8 High Tensile Bolt 12 Point Screw G12-9 Socket Cap Screw Socket Set Screw Dog-Point 4. STRUCTURAL BOLTS & NUTS BS Pt. 1 & 2 Hex. Bolt F10T - Hex. Bolt A490 - Hex. Bolt G10-9 Hex. Bolt ASTM Hex. Bolt F436 - Hardened Flat Washer
17 GROUP OF PRODUCTS: CABLE SUPPORT SYSTEM CABLE MANAGEMENT Ladders, Trays, Trunkings, Wire-Mesh Trays, Channels, Concrete Inserts, Cantilever Arms, Trapeze, Cleats, Fasteners and Accessories was developed on 1993 Used in high specification applications oil rigs, power plants, airports, petrochemical, chemical plants & high quality industrial and commercial installations & buildings Designed to facilitate fast and easy installation of cleats and cables Roll formed side rail profiles to 6m or more Robotic high output consistent superior quality production Provides integrated system that includes fittings, covers, bracketries, strut channels, cable cleats, cable ties and accessories
18 1. CABLE LADDER GROUP OF PRODUCTS: CABLE SUPPORT SYSTEM Specifications conforming to: CABLE MANAGEMENT NEMA VE NEMA FGI (Non Metal) Standards Materials: 1. Metal: Mild Steel HDG Stainless Steel 304, 316 & 316L Aluminium Pre Galvanized (GI) Epoxy Coated Electrogalvanized (EG) Epoxy Coated 2. Non Metal: FRP (Fiber Glass Reinforced Plastic): Polyester Acrylic (Modar Modar) Vinylester Phenolic Resin Complete with fittings & accessories Well engineered design for flexibility, strong and easy installation
19 GROUP OF PRODUCTS: CABLE SUPPORT SYSTEM CABLE MANAGEMENT 2. CABLE TRAY Solid Through and Perforated Design Return Flange Heavy Duty Type Non-Return Flange Light Duty Type Materials : Mild Steel HDG Stainless Steel 304, 316 & 316L Aluminium FRP (Fiber Glass Reinforced Plastic) Pre Galvanized (GI) Epoxy Coated Electrogalvanized (EG) Epoxy Coated 3. CABLE TRUNKING Raise Floor Trunking, Under Floor Trunking and Flash Floor Trunking Systems Material : Cold Rolled Sheet Galvanized Sheet Electro Galvanized Sheet Finishing: Epoxy Powder Coated Plastic Coated Fluoropolymer Plastic Complete with fittings and accessories Design to suit consultants concept
20 GROUP OF PRODUCTS: CATHODIC PROTECTION CORROSION ENGINEERING & CONSULTANCY SERVICES CP System, Aluminium, Zinc & Magnesium Anodes Splash Zone Protection Systems, Corrosion Surveying and Inspecting Services Impress Current CP Design, Installation, Services, Turn-Key Contractor Deepsea Anodes type approved by Shell Global
21 GROUP OF PRODUCTS: BOLTING SERVICES Rental and Sales of Hydraulic Bolt Tensioning & Hydraulic Torque Wrench Contract Services Commissioning for New Build Oil Rigs in Local Shipyard or Fabricator Supply Equipment & Manpower for any projects Offshore Platform Shutdown Service Enerpac Agent on Bolting Solutions Products
22 OTHER SERVICES Electroplating and Spray Coating Services - includes Cadmium Fluorocarbon Coating, PTFE or Ceramic Base Zinc Phosphate or Manganese Phosphate Hot Dip Galvanizing Powder Epoxy Coating Metal Fabrication Metal Stamping
23 AUTHORISED AGENTS We are an authorized agent for: 1. PSI Flange Insulation Kits Monolithic Joints 2. PILE-GARD Splash zone Wrapping System 3. ZINGA Film Galvanizing System
24 OUR INFRASTRUCTURES & FACILITIES
25 OUR INFRASTRUCTURES & FACILITIES
26 OUR INFRASTRUCTURES & FACILITIES
27 OUR INFRASTRUCTURES & FACILITIES
28 OUR INFRASTRUCTURES & FACILITIES
29 AWARDS & CERTIFICATIONS
30 AWARDS & CERTIFICATIONS
31 AWARDS & CERTIFICATIONS
32 AWARDS & CERTIFICATIONS
33 THANK YOU
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