Job Preparation Job Assistance Job Monitoring Software Solutions

Transcription

1 Software Solutions

2 Overview Enhanced software intelligence Software solutions from to. 02 DMG MORI Software Solutions offer significant value-optimization potential with three efficiency-enhancing product lines:, and. The advanced features support you in pre-production setup from training to programming and simulation. Intelligent production support with can help ensure that your projects are a model of efficiency through cost-saving energy management, immediate online support and exclusive premium production cycles. And, with, you can keep an eye on your production from anywhere at anytime. It will even help you setup and carry out maintenance activities. In addition to our proprietary software, we also offer professional MDE and CNC editing solutions through our partners. Most impressively, DMG MORI and SIEMENS have jointly developed a comprehensive software solution for workpiece production DMG Process Chain. Easy product selection by technology A matrix will help determine which DMG and MORI SEIKI technologies are right for your requirements. Example: DMG Virtual Machine turning milling Available for DMG Not available for DMG Available for MORI SEIKI Not available for MORI SEIKI

3 03 + DMG Process Chain + DMG Virtual Machine + MORI MfgSuite + DMG 3D Turning Programmer + DMG Programming / Training Software + MORI- AP Series + DMG Netservice + MORI MONITOR + DMG Technology Cycles + MPC + DMG Machine Check + DMG Energy Saving + MCC - LPS III + MCC- TMS + DMG MORI Messenger + DMG Service Agent + syscut COMARA + DMG MORI SMARTkey

4 Overview DMG Process Chain DMG Process Chain from the idea to the finished workpiece. + Reliable processes from DMG and SIEMENS + CAM system with state-of-the-art milling / turning technology + Certified post processor + Transfer relevant production data from NX CAM to DMG Virtual Machine + Accurate machine simulation with original PLC and NC 04 + Maximum DMG machine productivity through faster setup and retooling Idea SIEMENS NX CAD The new workpiece is already sketched on paper and can now be CAD modeled in full scale via SIEMENS NX CAD. Thanks to the latest CAD technology, you benefit from extremely fast model preparation. Even adjustments made later in the process will be directly reflected in the NX CAM module. Programming SIEMENS NX CAM SIEMENS NX CAM supports all machining strategies for your DMG machine, including simultaneous milling, drilling and turning functions and even 5-axis production. Also, synchronized points distribution creates tool paths that deliver superior surface quality.

5 turning milling 1 : 1 simulation with DMG Virtual Machine 05 Production 1 : 1 simulation DMG Virtual Machine Once the NC program and 3D information is transferred from NX to DMG Virtual Machine, all NC and PLC functions can be evaluated. This 1:1 machine simulation identifies potential collisions and program failures on a PC you avoid costly production errors. DMG machine tools Now, nothing stands in the way of you realizing your idea on a DMG machine with familiar advanced machine and control technology. SIEMENS and DMG have made production more economical, reliable and faster than ever!

6 Overview DMG Process Chain DMG Process Chain tailored scalable CAD/CAM and simulation solutions. DMG Process Chain light DMG Process Chain light combines NX CAM from SIEMENS and a DMG certified post processor with an optional NC code based 3D work area simulation. This version is designed for customers with machines that are not compatible with DMG Virtual Machine. 06 MTSK For customers that already use NX CAM, we offer MTSKs (Machine Tool Support Kits). These MTSKs are designed for DMG machines and expand the capabilities of NX CAM with a post processor, 3D machine modeling, acceptance module and DMG Virtual Machine (optional). Facts + NX CAM from SIEMENS: advanced technologies for turning and milling + Certified post processor tailored to DMG machines + Easy production data transfer from NX CAM + Tailored scalable CAD/CAM and simulation solution + Process reliability with accurate simulations + Faster setup and retooling for maximum productivity + Minimum idling through optimized travels + Easy clamping and tool 3D modeling + One-time 3D object creation + NC code based simulation

7 Customer story LINKE GmbH maximum productivity and reliability LINKE GmbH (Magdeburg, Germany) are leaders in serial production of precision parts for hydraulic motors. With today s ever more complex parts and smaller production runs, establishing an optimal process flow has become increasingly challenging. When LINKE invested in a new DMC 100 U duoblock 5-axis machining center, they also chose to implement DMG Process Chain with impressive results. Thanks to programming with NX CAM and 1:1 simulation, which includes collision monitoring via DMG Virtual Machine, LINKE s production flow is now a model of productivity and reliability. 1+2: DMG Process Chain 1:1 simulation with DMG Virtual Machine 3: Guido and Stefan Linke, Management, LINKE GmbH Guido Linke has used DMG Process Chain (includes CAM programming and DMG Virtual Machine) since The complete production process is simulated and evaluated for potential program issues prior to the actual production run. LINKE GmbH Mittagstrasse 19 D Magdeburg Tel.: Fax: info@linke-md.de Internet:

8 Overview DMG Virtual Machine DMG Virtual Machine efficient, reliable, fast. DMG Virtual Machine integrates geometry, kinematics and dynamics as well as all NC and PLC functionality. The 3D machine model references original CAD design data, as well as your DMG machine s NC and PLC data. Also, shopfloor-oriented PC programming with DMG Virtual Machine generates the best production strategy for each job, including optimal resource allocation and accurate cycle time calculations. Effective collision avoidance and machine function simulations not only ensure maximum reliability and implementation success but also provide a whole new perspective on training and employee development. 08

9 turning milling + Efficient production through optimal preparation + Highest process reliability through collision and work area evaluation + Faster setup and retooling + Access to all cycles and NC functions + 3D data import via SolidWorks + Quick 3D data setup through parametric itemized database + Accurate cycle time calculation through PLC integration + More efficient training on new DMG machines and controls 09 Applications Job preparation efficient from the start Feasibility analysis reliable productivity increase Training employee development via simulation With DMG Virtual Machine you can immediately identify the optimal machining scenario on the virtual machine table. Actual tool data and zero points are taken into account as well as the geometry of your raw part and clamping fixtures. This significantly reduces setup time and ensures maximum reliability. With DMG Virtual Machine, you can also reliably plan and verify all steps and procedures in your production process. The exact program that will run on your machine is first simulated via the NC program. And, the virtual PLC core places all machine functions at your disposal. Cycle times are no longer rough estimations but rather almost 100% precise. With DMG Virtual Machine, all NC functions (machining cycles, G functions and parameter programs) are at your disposal. This makes comprehensive machine operating training possible on either a real DMG control panel or virtually via accurate graphical representation.

10 Overview MORI MfgSuite 10 MORI MfgSuite simulation, program testing, collision monitoring. MORI MfgSuite Software Easy machine programming with the MfgSuite from MORI SEIKI. + Exact machine models provided by MORI SEIKI for error-free machine setup + Complete MAPPS parameters integration + Accurate virtual machine environment simulation Availability NMV Series, NH Series, NTX Series, NT Series, NVX Series, NLX 2500, NHX 4000, NHX 5000, NHX 5500, NHX Full MAPPS / MORI-AP tool data compatibility

11 turning milling MfgSuite post processor MfgSuite NC simulation + Universal MORI - APT* / CL format, compatible with all MORI SEIKI machines + Integration of standard MORI SEIKI certified templates for every MORI SEIKI machine + Template customizable for customer-specific NC program data + Supported TCP / NC coding for 3 axes, 3 axes + 2 indexing axes and high-performance 5 axes programs + Seamless integration with NC simulation for NC program testing and collision monitoring + MfgSuite (Manufacturing Suite) is powerful Windows-based software for machining simulations and highly precise collision monitoring + Precise MORI SEIKI machine tool models come standard for easy configuration* + Easy use of MAPPS parameters Availability NTX Series, NHX Series, NVX Series, NLX Series, NMV Series, NT Series, NH Series 11 Availability NMV Series, NH(X) Series, NV(X) Series, NL(X) Series, NT Series * Machine models: internal cover, spindle and work table (consultation for tailored designs available). A machine model with standard specifications comes included with the software. Other machine models available at additional cost. * MORI- APT is an expansion package for APT CLDATA (ANSI NCITS and ISO 4343:2000), compatible with the MORI SEIKI post processor.

12 Overview DMG 3D Turning Programmer DMG 3D Turning Programmer reliable programming, reliable production. With DMG 3D Turning Programmer, you have a programming and simulation tool that allows you to program quickly and minimize collisions on your DMG lathe. Structural templates support a variety of manufacturing processes for faster programming. The NC blocks can be created via editor, cycles or CAM for optimal tool preparation on your DMG lathe. Realistic work area simulations offer considerably faster setup and significantly reduce production disruptions due to programming errors, allowing you to minimize incidental manufacturing costs - simple, reliable and cost-efficient! 12 1: Faster setup with realistic work area simulations 1

13 turning milling 2 3 2: Simulation of drilling with a B-axis on a CTX gamma TC 3: Drilling after simulation : Simulation of 5-axis machining 5: 5-axis machining + Up to 50% faster setup + Advanced program evaluation via 3D work area simulation + Optimized complete package ready to use + Compatible with existing CAM systems + Automatic generation of proven structure programming + Import IGES, STEP and DXF formats (optional) + Avoid repair costs with collision monitoring + Cycle time calculation at the push of a button Features + Programming via NC editor or 2D CAM + Standardized library for tool and clamping fixture selection + Comprehensive template program selection + Tailored 3D work area simulation + Automatic tooling sheet generation via tool and machining information + Import externally created NC blocks (3D 5-axis milling) + Use for work preparation + Import 3D tool models via TDM Systems (optional) + NEW: compatible with DMG Virtual Machine (optional)

14 Overview DMG Programming / Training Software MORI-AP Series turning milling DMG Programming / Training Software competitive advantage through knowledge. 14 Introduce new perspectives and production areas for employee development. With DMG Programming / Training Software, we offer educational institutions and industrial companies powerful, practical CNC turn / mill and new technologies training for even greater productivity. Hands-on training is a key success factor for increased productivity. Through the use of control-identical software on separate programming stations, you support trainees with industry-oriented and process-optimizing programming training. We also offer many other products to facilitate state-of-the-art training and development. For many industries, DMG Programming / Training Software can be greatly enhance your productivity. Programming via control-identical software and realistic simulations give you exceptional flexibility - you significantly increase machine availability while reducing production failures. 1: Practical hands-on programming training 2: Virtual programming and simulation 3: Control-identical operator panels + 1 : 1 programming with control-identical software + Flexible training and development through virtual simulation resources + Practical learning strategies 2 + Export external programs on your DMG machines + Increased operator proficiency + Fewer errors with test runs on a PC + Higher machine availability thanks to programming and simulation on a PC + Faster integration of new machines 1 3

15 turning milling MORI-AP Series automatic programming systems. Programming systems applications from MORI SEIKI enable easy programming on your PC. Thanks to intuitive on-screen instructions, you simply fill-in the fields pertaining to the product data for much faster programming. These programs are also fully compatible with MAPPS operating systems Automatic dialogue programming + Multi-axis machining functions + Fast input of fixed cycles + Graphical simulation testing Availability + All MAPPS controls Information: machine-specific options are MORI -APM automatic programming systems for machining centers, MORI / APL automatic programming systems for lathes, MORI - APNT automatic programming systems for integrated turn/mill centers (NT Series) and MORI - APNZ / ZT automatic programming systems for the NZX Series.

16 Overview DMG Netservice MORI MONITOR turning milling DMG Netservice green light for your machine. For over 10 years, DMG Netservice has provided instant access to the service expertise of DMG MORI. Immediate DMG MORI technical support is available at the push of a button on your control panel via a secure Internet connection between your machine and DMG MORI Service. The best qualified DMG MORI technician will immediately evaluate your problem and can even resolve many issues directly during the session. Since April 2010, this service comes standard on all of our new machines. We can also install DMG Netservice on your existing machines! 16 + Prompt online analysis and technical support for your DMG machine + Fast, bidirectional data transfer + Online access to the control with phone support + Remote access to the control + Remotely adjustable control language + Service technician can directly access your control once you call our hotline and grant access + Secure VPN access for impenetrable data security + Significantly increased machine availability + Reduced service, personnel and travel costs

17 turning milling MORI MONITOR remote access system. With MORI MONITOR expansion software, DMG MORI service technicians can directly access your machine for immediate error analysis / troubleshooting or setup of an on-site appointment to ensure minimal production disruption Error message communication to your DMG MORI Service Center + Immediate error diagnosis / troubleshooting via expert DMG MORI technicians + If required, optimal scheduling for on-site servicing

18 Overview DMG Technology Cycles Exclusive DMG Technology Cycles for milling and turning. Our exclusive DMG Technology Cycles reflect decades of experience with application development. Simple, parameterized input templates make even complicated machining tasks easy to execute via the dialogue-guided machine control. Special DIN programming is not required because editing is automatic. Benefit from up to 60% faster machining! 18 User comfort + Improved user comfort + Operator support + Greater availability Quicker production + Greater efficiency + Faster machining Technology integration + Technology integration for third-party production cycles Workpiece precision + Improved workpiece and surface quality as well as dimensional accuracy Process reliability + Improved process reliability, including machine, component and tool protection + Risk minimization for workpiece production

19 turning milling turning milling Turning highlights + 5-axis simultaneous machining + Gear hobbing: spline, worm gear, single-tooth milling + Eccentric machining: e.g. for eccentric elements, crankpins + Tool monitoring system + Speed adjustments: during critical vibration in production + Multi-thread cycles: for free contour threading + Turret head live center: for a revolving center point on the turret + Turret head steady rest: for complete shaft machining + Program status control: for multi-channel machines Availability + Dependent on product, machine type and control Milling highlights + ATC Application Tuning Cycle: process-specific feed drive tuning at the push of a button + MPC Machine Protection Control + 3D quickset + Interpolation turning + Immersing B-axis + Grinding package: integrated grinding technology + Adjustable speeds + Use of multi-blade turning tools Availability + Dependent on product, machine type and control 19

20 Overview MPC DMG Machine Check MPC machine protection via quick shut-off and process control. The new Machine Protection Control (MPC) guarantees optimal machine control during milling with four primary functions: monitoring, process control, machine protection and data logging. The system provides protection during critical vibration through quick automatic shut-off and process monitoring with definable process responses Quick shut-off during critical vibration conditions + Increased spindle service life + Diagnosis and machining process optimization + Preservation of machine and tools + Maintenance and repair planning + Recognition of potential spindle failure and causes + Optimal tool service life + Increased machine availability 1 2 1: Collision display with current level values 2: Graphical display of current level values

21 DMG Machine Check advanced maintenance warning system. Daily machining operations are dictated by schedules that often do not take reoccurring maintenance into consideration. Consequently, signs of possible operation failure are often overlooked. Frequently, even small issues can result in larger problems that cost you time and money and potentially disrupt production, impacting critical customer deliverables. DMG Machine Check ensures that required maintenance is efficiently executed to help you avoid costly production disruptions Timely information and required maintenance reminders + Routine service schedule + Confirmation via Service SMARTkey or Inspection SMARTkey + Storage of maintenance requirements for better production planning + Longer service life + Timely appointments with service staff

22 Overview DMG MORI Energy Saving DMG MORI Energy Saving up to 30% energy savings and productivity increase. As a co-founder of the Blue Competence initiative, all DMG MORI machine tools already come standard-equipped with sustainable production technology and resource-saving designs. Smart technology in our machines reduces average energy consumption by 30% over their service life Control technology DMG MORI GREENmode: Faster production and more energy savings through intelligent feed control. 2 Intelligent electronics and drive technology Use of regulated motors in component technology 3 Regenerative feedback drives Braking energy recycled for acceleration power 4 Optimized mechanics Increased dynamics and rigidity through reduced moving masses and improved weight balancing 1 5 Minimal friction through roller guides and linear motors 6 Control technology DMG MORI AUTOshutdown: Intelligent standby control minimizes inefficient energy use during machine idling. 4 7 Simulation via DMG Virtual Machine ensures fast setup through pre-production simulation as well as reduced idling with optimized setup and machining / tool sequence organization 5

23 + Software and hardware measures + DMG MORI AUTOshutdown: Automatic standby function + DMG MORI GREENmode: Machine Adaptation parameter of machine adjustments parameters for effective efficient operation production + Significant energy saving of cost energy savings costs + Maximum efficiency Potential savings DMC 125 H CTX beta 800 Measurement values Standby hp Operation ready hp Production hp Energy without DMG methods MWh with DMG methods MWh Potential savings per year 37% $ 5,600 32% $ 3,700 Conditions: use of DMG Energy Saving and DMG MORI AUTOshutdown; test workpiece production according to Japanese recommendations over 51 weeks, 5 days /week, 2 shifts, without manual shut-off on weekends; energy price: 28 cents/kwh Energy efficiency technology that quickly pays off With our machines you can save up to 30% in energy costs and produce more effectively these are standard features at no extra cost. Thanks to intelligent technology and resource-saving designs, our machines already achieve substantial energy costs savings over their service life cycle. 6 In addition, we now also offer DMG MORI GREENmode and DMG MORI AUTOshutdown as standard features, saving you up to an extra $ 5,600 - per year (production example: 52 weeks of production / year, 5 days production / week, 2 shifts / day and 1 hour run-up / day). 7

24 Overview MCC-LPS III MCC-TMS turning milling MCC-LPS III control software for pallet transfer systems. MCC-LPS III is the next generation cell control system that maximizes productivity on the LPP (Linear Pallet Pool) and other pallet transfer systems from MORI SEIKI flexible interfaces for order management, system monitoring, and many production reporting functions. It is also the first and only cell control system with built-in intelligent planning and scheduling capabilities Highly reliable system from MORI SEIKI offers easy handling and management of pallet transfer systems + Machine programs can be edited and automatically downloaded + Flexibly prioritize production + Linking with the MCC-TMS Tool Management operating system + Available for all MAPPS controls

25 turning milling MCC-TMS the tool management system. The MCC-TMS TMS tool management system provides centralized tool and component data management for fewer errors and faster setup. It is also Tool ID compatible and, with MCC-LPS, can serve as a centralized management system for all LPP tools long-term seamless multi-machine production. Additionally, together with MAPPS tool management, you get advanced warning of any potential tool wear issues Improved system handling through efficient centralized tool management system + Compatible with ID chips + Compatible with tool presetting device interface + Standardization (share information via a central production database) + Max. 7-digit group numbering

26 Overview DMG MORI Messenger DMG MORI Messenger information and analysis on smartphones, tablets and PCs. Reduced idling increased productivity The new DMG MORI Messenger gives you detailed real-time machine status information wherever and whenever. With constant online monitoring, you can keep an eye on your production and significantly reduce idling and productivity loss Constant online monitoring for your DMG and MORI SEIKI machines + Web application for all common smartphones and web browsers + Live display of machine status + Detailed status information + Greater parts output through reduced idling + Extensive evaluations and reports

27 turning milling Evaluate data, maximize potential DMG MORI Messenger offers extensive data analysis to give you an organized overview of your machines and production processes. Your advantages + Clear & concise live machine status information + Status history analysis with charts + Workpiece counter analysis with charts + Override chart and alarm history + Program runtime calculation + Easily generate, save and print PDF report charts 27 Exact information for successful production Waste no time - with information from DMG MORI Messenger, you can react quickly to production target deviations. Even with multi-machine production, comprehensive status information is clearly displayed on your smartphone or web browser. Displayed information + Machine status indicator graphically represented as signal lamp or Lightline + Status history as timeline of the control status + Target and actual part production (by SIEMENS) + Last and current workpiece runtime (by SIEMENS) + Selected program + Override (warning icon and value) + Live warning and error messages + Messaging function from the machine via DMG MORI Messenger for operator feedback (only for SIEMENS and itnc530)

28 Overview DMG Service Agent DMG Service Agent advanced warning, timely service. DMG Service Agent is an intelligent maintenance system that increases the availability of your DMG machines. With DMG Service Agent, you will be notified in advance of upcoming routine maintenance. The actual machine runtime is recorded automatically by the PLC. With this data and the included instructional documentation, you can effectively carry out routine maintenance on your own. And with the integrated assistant, you can easily and conveniently order replacement parts via , fax or call our 24 / 7 Service Hotline - save time and increase productivity! 28 + Automatic coordination of scheduled maintenance and service activities + Advanced notice of scheduled maintenance requiring replacement parts + Support with maintenance and service via detailed task lists and instructions + Simple order forms provided for fast replacement parts ordering + Maintenance task coordination for up to 32 machines via an external PC Supported controls + SIEMENS 840D powerline + SIEMENS 840Dsl Advanced + SIEMENS 840Dsl Operate + Heidenhain itnc Heidenhain MillPlus it V410T V600 + Heidenhain TNC 620 / Fanuc Series 16i / 160i, 18i / 180i, 21i / 210i + Heidenhain CNC-Pilot 620 / 640* * Available starting with NC: V V03

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30 Overview syscut COMARA DMG MORI SMARTkey turning milling syscut COMARA the key to more transparency. See the production status and history of your machines at a glance! Every detail regarding what was produced when, where and how is available. Evaluations and reports help you analyze key indicators of past, current and future company performance. The MDE syscut tool offers you a more transparent machining processes transparency creates productivity. With direct access to CNC controls and data, syscut provides you an unprecedented amount of information Generating KPIs (Key Performance Indicators) based on process data: OEE (Overall Equipment Effectiveness) Six Sigma BSC (Balanced Scorecard) 1 + Identification of unproductive wait times in the NC program + Error log book + Clear identification and diagnosis of machine idling or error periods + Target vs. actual results comparison + Profitability (e.g. efficiency & feasibility) calculation + Documentation of safety parts (e.g. aerospace, automotive, medical) 2 1: Process history for all of your machines 2: OEE analysis of your DMG machine

31 DMG MORI SMARTkey Personalized access and settings. Since its introduction, DMG MORI SMARTkey has become a "small" status symbol among machine tool professionals. Accessing machines via traditional keys is outdated. DMG MORI SMARTkey not only looks good but also offers far more options than just operating mode selection. Personalized operator access and function authorization as well as tailored control preparation are just two examples of the DMG MORI SMARTkey benefits. A modern aesthetic and comprehensive functionality underlines the full "emotional intelligence" of our state-of-the-art DMG ERGOline control. NEW: The new DMG MORI SMARTkey is now available with CELOS, also on MORI SEIKI machines User-specific authorization + Client-specific settings with SMARTkey manager + Backup and exchange of data via USB stick 3 + Independent maintenance via the INSPECTIONkey + Better security control + More user-friendly + Greater efficiency through automatic personalized log-in + NEW: with internal USB storage* * Only for CELOS controls 3: DMG ERGOline control with DMG SMARTkey 4: CELOS with a 21.5" ERGOline panel and the new DMG MORI SMARTkey 4

32 Always close by! DMG MORI USA DMG MORI CHARLOTTE 4345 Morris Park Dr. Charlotte, NC Tel.: (704) Fax: (704) DMG MORI DALLAS 9001 Currency St. Irving, TX Tel.: (972) Fax: (972) DMG MORI LOS ANGELES 5740 Warland Dr. Cypress, CA Tel.: (562) Fax: (562) DMG MORI CHICAGO 2400 Huntington Blvd. Hoffman Estates, IL Tel.: (847) Fax: (847) DMG MORI CINCINNATI 5333 Mulhauser Rd. Hamilton, OH Tel.: (513) Fax: (513) FOR DIRECT SALES, SUPPORT AND SERVICE CALL: 855-DMG-MORI, DMG MORI DETROIT Cabot Dr. Novi, MI Tel.: (248) Fax: (248) DMG MORI HOUSTON 3403 N. Sam Houston Pkwy. West, Suite 100 Houston, TX Tel.: (713) Fax: (713) DMG MORI SAN FRANCISCO th St., Suite C Berkeley, CA Tel.: (866) Fax: (510) DMG MORI SEATTLE nd Ave. South, Suite A109 Kent, WA Tel.: (253) Fax: (253) MONTFORT ADVERTISING PRO.D5948/0513US_NB D6142/0414AD4 Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG MORI USA 2400 Huntington Blvd., Hoffman Estates, IL Tel.: (847) , Fax: (847) info@dmgmori.com,