Simatic controlers news, TIA-Portal V15 & V15.1 and OPC UA with the CPU 1500 CERN September 2019

Transcription

1 Simatic controlers news, TIA-Portal V5 & V5. and OPC UA with the CPU 500 CERN September 209 Non restreint 209

2 TIA Portal V5 & V5. Hardware News Non restreint 209 siemens.de/s7-500 Page 2

3 Advanced Controller SIMATIC S7-500 New mechanical design S7-500 compact CPUs S7-500 modlar CPUs CPU 5C CPU 5(F) CPU 52C CPU 53(F) Page 3

4 Advanced Controller SIMATIC S7-500 Improvements in the mechanical design Page 4 S7-500 CPU with a new mechanical design: A new mechanical design becase of the integration of the display onboard of the CPU: Identical installation dimensions Slight changes regarding placement of all connectors/plgs (PN-plg 90 changed) RUN/STOP-switch is replaced by RUN/STOP bttons: No damage of the RUN/STOP-switch any longer STOP ACTIVE shows that the CPU was stopped by the STOP -btton on the CPU Identical handling of defalt reset or overall reset The display cold be read even if the cover is opened Identical mechanical maniplation secrity mechanisms Spare part fnctionality: The new CPUs are completely spare part compatible to their previos version CPUs

5 Advanced Controller SIMATIC Mltifnctional Platform The S7-500 Controller with flexible C/C++ Integration Mltifnctional Platform: CPU 58(F)-4 PN/DP MFP Featre / Fnction Benefit Integration of high level langage application and PLC program into one hardware PLC independant applications in C/C++ for any application (e.g. protocoll converter, database, ) Redced space Robstness of a SIMATIC S7 Simplified creation and rese of cstomer specific application in high level langage Code generation with model based development tool, e.g. Matlab Simlink Direct integration of complexe fnctions Closed embedded operating systems Stability and long term availability Page 5

6 Hardware Configration CPU 58(F)-4 PN/DP MFP Classification of mltifnctional platform IPC, Open Controller: Open for Windows applications No restriction in operating system (OS) concerning HMI, applications, drivers, Standard PC interfaces (USB, VGA, PCI, ) Hardware replacement with operating system image Bt: Update and maintenance of OS (Microsoft Secrity Updates, Patches) by OEM CPU 58 MFP: Robst for embedded applications Preconfigred embedded operating system with stable programming interface (API) Typical controller interfaces Hardware replacement withot engineering OS spport on Siemens side incl. secrity pdates Embedded OS General-Prpose OS Operating system Embedded OS STEP 7 C++ (CPU fnction library) C++ (API) SQL, Scripting, HMI OEM OEM C++ (API) STEP 7 C++ (CPU fnction library) CPU 505 S Windows Process data Commnication Linx C/C++ Rntime CPU 58 MFP Hypervisor PN IRT USB/VGA Ethernet Ethernet PN IRT Page 6

7 SIMATIC High Availability - SIMATIC S7-500R/H Availability increase with S7-500R and S7-500H S7-500R: CPU 53R/55R Featres / Fnctionalities Advantages S7-500H: CPU 57H Redndant CPU ms switchover time System-IP address Configration in TIA-Portal (the same way as for a standard S7-500 PLC) High availability CPU Same properties as the redndant PLC, pls: Dedicated high performance sync modles Distance between the PLCs p to 0 km Switchover time <00ms Higher prodction rate thanks to a higher availability No lost of data Data are atomatically synchronized Ease of se no extra knowledge reqired for implementing redndancy Page 7

8 SIMATIC S7-500 Redndant systems System overview ( st Release step) Consistent concept Identical synchronization process Scaling of the switching performance over the available bandwidth of the sync connection Redndant S7-500R Primary Backp Sync -Ring High available S7-500H Primary Backp Sync -Ring ET 200SP ET 200MP ET 200SP ET 200MP CPU type Synchronization Switchover time I/O systems Type of connection CPU 53R/CPU 55R via Profinet Ring (MRP) ms ET 200SP and ET 200MP Single connection (PN redndancy S2) CPU 57H Via Sync modle <00ms ET 200SP and ET 200MP Single connection (PN redndancy S2) Page 8

9 SIMATIC S7-500 Extension of the retentive memory PS PLC Modles I/O, CM, CP, TM 60W 72W 2W CC/CC CC/CC 24VDC Sensors Actators PS 60W 24/48/60VDC HF Spply of 60W in the backplane bs Integrated power balancing in the TIA Portal Connection to 24/48/60 V DC Power bffering for data backp in the CPU Can be sed with standard, fail-safe, and technology CPUs 05mm width (can only be plgged to the left of the CPU/IM 55-5) Page 9

10 Advanced Controller SIMATIC S7-500 The right CPU for every application En pls Distribted Compact Standard Technology MFP Redndant/ High availability Types of CPU Interfaces 50SP F- PN Progr. memory 00/50 KB Data memory (MB) Performences bits (ns) Connexions max. Position axis 52SP F- PN 200/300 KB 5C- PN 52C- PN 5F- PN 75 KB 250 KB 50/225 KB 53F- PN 300/450 KB 55F-2 PN 500/750 KB 2 56F-3 PN/DP F-3 PN/DP 58F-4 PN/DP 5TF- PN /,5 MB 2/3 MB 4/6 MB 225/225 KB 55TF- 2 PN 750/750 KB 56TF- 3 PN/DP,5/,5 MB 57TF- 3 PN/DP 58F-4 PN/DP MFP 53R- PN 55R-2 PN 57H-3 PN 3/3 MB 4/6 MB 300 KB 500 KB 2 MB 0.75, ,8 3, typical 2) maximal 3) Width (mm) /500 MB ) Page 0 ) Additional 50 Mo memory for C/C++ fnctions (ODK) / 500 Mo for applications (Rntime, API) 2) For a 4ms Servo/IPO cycle 3) No se of other TO

11 SIMATIC ET 200SP Open Controller 2 PC-Based with a Controller Design CPU55 SP PC2 Featres / Fnctionalities Standard Fail Safe Technology Technology & Fail Safe Intel,6GHz with 4 cores processor Display Port 64 bit Windows 0 IoT LTSB 206 Restore process via USB stick Advantages Always adapted for the target application High power available for the Windows applications Up to date Windows with long term spport cycles Easy to restore Spports all the available CP and CM Spport of ET200 AL (Assembly Line) Network extension possibilities IP67 periphery can be directly combined Page

12 SIMATIC Controller New hardware fnctionalities Utilisation libre Siemens SA 209 siemens.de/controller Page 2

13 SIMATIC ET 200MP Performances Updates and accessories New featres Featres / Fnctions S7-500 Adapter for DIN rail Easy and fast monting of the S7-500 alminim profile on 35mm standard DIN rails (flat or deep version) Integrated signal switching conter for the digital otpt modles DQ 8x24VDC/2A HF DQ 6x24VDC/0.5A HF DQ 32x24VDC/0.5A HF Integrated conter fnction p to 3kHz for the digital inpt modles DI 6x24VDC HF (6ES7 52-BH00-0AB0) Advantages Costs redction thanks to the se of standardized control cabinet and preassembled terminal boxes Availability increase of the installation with the early detection of the actator wear limit (for example: electro valve) Cost redction with the possibility of sing and calibrating conting fnctions with standard hardware Page 3 Centralized isochronism (*) Synchronos and deterministic reading of the I/O data in the central rack (*) At the moment, for Standard Advanced Controllers only Free choice of the locations when sing High Featre, High Speed and Technology modles in the centralized or decentralized

14 SIMATIC ET 200 Modle to Modle Commnication (MtM) Shortest response times withot detor via the CPU Featre / Fnction Benefit DI / AI-modle DQ-modle New for ET 200SP IM HF from FW V4. Modle to Modle Commnication (MtM): Direct transmission of data from an inpt modle to one or more otpt modles in the same ET 200 station withot detor via the PLC program Reaction in the receiver modle via implemented parameterizable logic significantly shorter reaction times (Only Profinet cycle for clamp / clamp reaction = 250µs) Saving space in the machine, thanks to the possibility of moving sensors and actators closer together (less reaction time reqires less space) Increase prodct qality by redcing the flctations of the reaction time (jitter) for most precise reactions and optimization of the deterministic Saving CPU performance and storage Unlimitied qanitity strctre Sensor Actator Based on MtM-Commnication: New operating mode "Cam controller for ET 200SP DQ 4x24VDC/2A HS via FW-Update for p to 6 cams per modle Saving of Engineering effort with the implementation of cam controllers (parameterization instead of programming) e.g. for setting gle dots Page 4

15 IRT Isochronos Real Time Commnication performance IRT brings Synchronization High repeatability PLC T4 Profinet IRT T3 T5 T4 T & T2 Periphery T & T2 T6 & T7 T3 T5 T2 T6 T T7 Synchronization of the cycles Page 5

16 Profinet IRT fnctions Continos measre with oversampling Classical way Oversampling 0.5ms 4ms 0.5ms Short cycle time = high PLC load! Fast sampling of the signal by the inpt modle. The measres are sent cyclically by grops, for evalation, to the PLC. Page 6

17 Profinet IRT fnctions Modles for oversampling Short designation Oversampling Inpts/Otpts Vales per cycle Minimm resoltion ET 200MP TM Timer DIDQ 6x24V ET 200MP AI 8xU/I HS ET 200MP AQ 8xU/I HS ET 200SP TM Timer DIDQ 0x24V ET 200SP DI 8x24VDC HS ET 200SP DQ 4x24VDC/2A HS ET 200SP AI 2xU/I 2-/4-wire HS ET 200SP AQ 2xU/I HS 8 inpts 6 otpts μs 00 μs 8 inpts ,5 μs 8 otpts μs 4 inpts 6 otpts μs 00 μs 8 inpts μs 4 otpts μs 2 inpts 2 otpts 2-8 for 2 channels 2-6 for channel 2-8 for 2 channels 2-6 for channel 50 μs 45 μs for 2 channels 35 μs for channel Page 7

18 Profinet IRT fnctions Individal measre with timestamping Classical way With timestamping 3m20s ms 3m20s543.79ms 3m20s ms For a good accracy, a short PLC cycle time is necessary which leads to a high PLC load! High precision signal catching and activation, even with important PLC cycle time, thanks to timestamping. Page 8

19 Profinet IRT fnctions Modles for timestamping Short designation Time-based inpts Time-based otpts ET 200MP TM Timer DIDQ 6x24V 8 fast inpts with μs resoltion 6 fast otpts with μs resoltion ET 200SP TM Timer DIDQ 0x24V 4 fast inpts with μs resoltion 6 fast otpts with μs resoltion ET 200SP CM 4x IO-Link Master Up to 4 IO-Link channels with timestamping (IO Link sensors with timestamping fnctionality necessary) -- Page 9

20 ET200SP High Featre interface modles & accessories High Featre Interface modles Montable strain relief 0ms bridging of power failre Modle to modle commnication 3-port-IM 6ES755-6AU30-0CN0 IM HF V4.2 6ES755-6AU0-0CN0 SIMATIC ET200SP PS 5A and 0A otpt models Service temperatre -30 C +70 c Adjstable otpt voltage (22.8VDC to 28VDC) Crrent and overload monitoring otpt.5x rated crrent Extra power (5s/min) 3 grops otpt connections time synchronization (for timestamp with Energy Meter HF) 2 plggable BsAdapaters (only 3-Port-IM) + = 24VDC/5A 6EP733-6AB00-0BN0 6ES793-6RA00-AN0 24VDC/0A 6EP733-6AE00-0BN0 Page 20

21 ET200SP Base Units Potential Distribtion modes (PotDis) Terminals for connecting 2, 3, and 4-wire sensors / actators for 8- and 6-channel modles Any combination of PotDis-TB and PotDis- BU for different potential types Two slots BaseUnits Type A0 Dark/dark 6ES793-6BP60-0BA0 Light/Dark 6ES793-6BP60-0DA0 Can be combined with standard BU Cover available for nsed position PotDis-TB (Terminalbox) PotDis-BU (BaseUnit) P P2 n.c. Bridged L+ bridged M bridged SIMATIC ET 200SP BaseUnits Page 2

22 Integrated prodct family SITOP PSU6200 Comprehensive prodct range SITOP PSU Power Spplies Delivery release: SITOP PSU6200 Single-phase Inpt Otpt 85 V AC 264 V DC 99 V 275 V 2 V: 2 A 7 A 2 A 24 V:.3 A 2.5 A 3.7 A 5 A 0 A 20 A Wide range inpt Integrated diagnostic Basic serial interface or diagnostic fnctions Up to 95% efficiency Redced size 20% continos otpt power p to 45 C SITOP RED200 - Redndancy modles 20A and 40A SITOP SEL400 - Selectivity modle SEL400 8x 0A (Max.60A) Redndant spply with p to 40A For DC voltage from 2V to 48V Slim design Page 22 Delivery release: Selectivity Modle SITOP ERD200 and SITOP SEL LED stats display Adjstable threshold for each otpt Parallel connection of 2 otpts

23 STEP 7 V5 & V5. Innovations Siemens SA 209 siemens.de/tia-portal Page 23

24 Hardware Configration Layot fnction for network and topology view Layot fnctions for network and topology view Layot adjstment based on leftjstified alignment of all devices via the context men () Simple expansion of project by inserting an empty row via the context men (2) 2 Page 24

25 STEP 7 Innovations Breakpoints on the CPU S7-500 S7-500 S7-200 S7-300/400/WinAC Fnction Setting of breakpoints in SCL/STL programs (also possible in mixed LAD/FBD blocks) Maximm nmber of active breakpoints per CPU: CPU 56/CPU 55SP PC: 8 CPU 57/CPU 507S/S7-PLCSIM: 20 From firmware version V2.5 of CPU S7-500 Cstomer benefits Testing of SCL and STL program code with the aid of breakpoints Step-by-step isolation of errors Simple and fast analysis of complex programs in the office before actal startp When a breakpoint is reached, the CPU enters hold mode Page 25

26 STEP 7 Langage Innovations References S7-500 S7-200 S7-300/400/WinAC References Pointer to tags of the same data type REF_TO: Declaration of references in FCs and FBs 2 to a specific data type 3 REF(<tag>): Creates a reference to a tag/array of the same data type. Prereqisite: Referenced tag is in an optimized storage area <Reference>^ : Access to the vale of the referenced tag Assignment attempt (?=): Assign reference to a parameter of data type VARIANT Comparison with NULL to check whether a reference is assigned to a tag Declare references Reference Transfer reference as parameter Dereference Assignment attempt From FW2.5 2 Permitted sections in FCs: In, Ot, Temp, Retrn; permitted sections in FBs: Temp; Array_Of References is not permitted; 3 UDTs, SDTs, basic data types with the exception of bools Page 26

27 STEP 7 Langage Innovations New statements FileReadC/FileWriteC S7-500 S7-200 S7-300/400/WinAC Fnction Read data from an ASCII file from the SIMATIC memory card Write data to an ASCII file on the SIMATIC memory card Cstomer benefits Complex file strctres are sed in free ASCII format on the SIMATIC memory card, for example to Import recipes in cases where CSV is not flexible enogh Import complex parameterizations or configration files Otpt complex files for docmentation FileReadC FileWriteC Page 27

28 STEP 7 Innovations Textal interface for SCL blocks Fnction S7-500 S7-200 S7-300/400/WinAC Selection between tablar and textal interface when creating new SCL blocks Benefits Familiar programming environment from STEP 7 V5.x Additional comment sections and line comments can be added to the interface Easy exchange with other text editors Page 28

29 STEP 7 Innovations Collection of sefl fnctional extensions DB snapshot Stored snapshots are not lost even after a strctral change of the DB Monitoring nconnected otpts When monitoring blocks online, the actal vales for nconnected otpts are now also displayed. Monitoring UDT in the I/O area Direct monitoring of UDT on the I/O area in program blocks is spported. Snapshots still available after adding another otpt Page 29

30 STEP 7 Innovations Collection of sefl fnctional enhancements Control operand by simply doble-clicking the observed vale Boolean process vales can therefore be toggled very qickly Non-boolean process vales can be changed really easily in the Modify dialog Objects spported: Global tags or tags in DB Boolean constants can also be sed for statements Simple testing or bridging of crrent paths New Page 30

31 STEP 7 Innovations PLCSIM V5 Collection of sefl fnctional enhancements Parallel installation of PLCSIM and PLCSIM Advanced PLCSIM V5 and PLCSIM Advanced V2.0 can be installed on the same PC. Simltaneos se of both simlation tools is however not possible Visal display of project saving process When yo click Save project, a small rotating wheel appears briefly as a mose pointer to indicate that the project is being saved sccessflly Simlation of know-how protected blocks Know-how protected blocks of a 500 CPU can be simlated with PLCSIM V5 (200 CPUs are not spported at present) Page 3

32 STEP 7 Innovations PLCSIM V5 Slider for analog vales and pshbtton for boolean vales Slider for analog vales If yo select an analog vale in the SIM table, yo can maniplate it with the aid of a slider Pshbtton for boolean vales If yo select a boolean vale in the SIM table, yo can maniplate it with the aid of a pshbtton Cstomer benefits Simple modification of vales within the SIM table for qickly testing the STEP 7 ser program Page 32

33 TIA Portal Options STEP 7 Safety Overview of new fnctions Fnctions V5 Failsafe arrays (read access) for data types INT and DINT Separate F-signatre for hardware and software Overflow handling Usability improvements and more new fnctions Read back of fail-safe F-FB Ot parameters Writing of F-FB inpt parameters as for STEP 7 Standard Start vales of instance DBs can be changed Synchronos failsafe OB DINT à INT converter (S7-200, S7-500) ABS: Create absolte vale (S7-200, S7-500) Fnctions V5. F-OB pre- and post-processing Discrete F Signatre for the commnication New fail-safe commnication «Flexible F-Link» On basis of a S7 or Open User commnication to the network limits -> Layer 3 Page 33

34 Fnctional secrity with ET 200 New possibilities with the new modle types ET 200eco PN 4 F-DI/3F-DQ Featres / Fonctionalities Advantages ET 200ecoPN 4 F-DI/3F-DQ Mixed Modles with integrated safety inpts and otpts (2A) (p to Pl e/sil 3) Onboard oo2 evalation Channel granlar diagnostic Remnant PROFIsafe address throgh coding element Harmonized Y adapter Can be placed anywhere in the machine thanks to its compact size (IP67) Better installation availability with the fast failre localisation Ease of handling thanks to niformization ET 200SP F-AI (0)4..20 ma ET 200SP F-AI (0)4..20 ma Certified for se p to PL e/sil 3 5bits + sign resoltion Channel detailed granlar diagnostic Onboard oo2 evalation, hysteresis inclded Remnant PROFIsafe address throgh coding element Better installation availability with the fast failre localisation Ease of handling thanks to niformization Page 34

35 Advanced Controller SIMATIC S7-500 Technology-CPU Scalable motion control in the advanced controller portfolio S7-500T portfolio: CPU 5T/TF, CPU 55 T/TF, CPU 56 T/TF, CPU 57T/TF, CPU 55SP PC2 T/TF, TO Kinematics Featre / Fnction Extended Motion Control fnctions: Absolte synchronization Camming Kinematics with p to 4 interpolating axis Kinematic configrator and trace with path recording and kinematic control panel Avantage Simple programming of sophisticated Motion Control fnctions: in the well known SIMATIC environment E.g. Pick & Place or handling Simple 3D visalization and diagnosis of movements as well as commissioning of the kinematics Cam editor integrated in the TIA Portal Simple definition of non-linear dependencies between leading and following axes High engineering efficiency throgh graphic-based and tablar configration optimization of cams Consistent fnctionality and programming of S7-500 throghot to S7-500 T-CPU Seamless extension of the Motion Control fnctionality of a standard CPU in TIA Portal Failsafe PLC with extended Motion Control fnctions Standard atomation, Motion Control and safety fnctions inside one CPU Page 35 Software Library «SIMATIC Safe Kinematics» for T-CPU with integrated safety (CPU 57TF-3PN/DP) Secre move of the selected cinematics in the defined space

36 STEP 7 Innovations Motion control Kinematics for handling tasks /2 Technology object kinematics (TO kinematics) for simple interconnection of positioning axes to form a kinematic nit Predefined 4D kinematics for simple se of standard kinematics (SCARA, Portal, Articlated Arm, Roll Picker, Delta Picker, Cylindrical Robot, Tripod) User transformation as fnction block for integrating ser-defined kinematics Free transformation interface 4D interpolation, linear and circlar movement with geometric blending inclding orientation gidance (e.g. rotation of the gripper) Motion qee programming for advance motion processing with dynamic adaptation EP Polynomial Command 2 AP Command from FW2.5 Page 36

37 STEP 7 Innovations Motion control Kinematics for handling tasks 2/2 Different coordinate systems for describing the position of kinematics and objects in the work zone Tool frame to allow for expansion of the tool (description of the position of the tool relative to the flange) Avoidance of mechanical kinematics parts (flange, tool) colliding with installations in the work zone Signalling zone for triggering actions (e.g. open/close gripper) depending on the spatial position of the tool and/or flange Zone spervision Work zone Signaling zone Flange zone Restricted zone Tool zone Page 37

38 TIA Portal V5 & V5. System information Utilisation libre Siemens SA 209 siemens.de/tia-portal

39 System Fnctions Project Upgrade TIA Portal V3 SP/SP2 TIA Portal V4 TIA Portal V5 TIA Portal V5. TIA Portal V4 SP V3-Project V3 SP2 Project V4/V4 SP Project V5 Project V5. Project Project Upgrade to V3 SP Project Upgrade to V5. Side-by-side installation of V3 SP/SP2, V4 SP, V5 and V5. enables access to all project versions. V5 license for all available TIA Portal versions inclding V5. sable. Page 39

40 System Fnctions User-defined shortct keys Fnction Adaptations of keyboard shortcts in the TIA Portal settings Existing fnctions with keyboard shortcts can be assigned new keyboard shortcts User-defined keyboard shortcts can be imported and exported Benefits Faster and more intitive working with the keyboard, keyboard shortcts familiar to the ser Using the ser-defined keyboard shortcts, another installation of the TIA Portal with export/import Page 40

41 System Fnctions Protected libraries Use of protected libraries Write-protected libraries featres Global libraries can be exported as write-protected libraries Write protection cannot be reversed No password is needed Write protected libraries cannot be modified (add or remove objects) Export as protected library Page 4

42 Innovation SIMATIC Field PG M6 Ready-to-Rn, Fit for Indstrial Use, Highest Qality SIMATIC Field PG M6, Nove Comfort and Advanced a Featres / Fnctionalities Advantages H type Intel Core i5/i7 (8th generation processor with UHD Graphics 630 RAM: 8 / 6 / 32 GB DDR4-SDRAM, 2666 MHz Up to 2 TB SSD Fll-HD (,920 x,080 Pixel) display with high lminosity Indstrial and SIMATIC integrated interfaces: WLAN 2,7GB/s, BT 5.0, 2x Gigabit Ethernet, x COM, x Profibs DP/MPI, SIMATIC Card Slot USB 3.0/3. Gen.2 technology (3x Type A, x Type C) USB ext. with load fnctionality Always enogh power for the TIA- Portal Efficient engineering thanks to a fast and reliable memory to deal with big data Always readable display, even in difficlt condition sch as indstrial environment No extra adapter reqired for the atomation interfacesà always ready for se Direct programming of the SIMATIC modles Data and video in one connexion (with polarity inversion secrity) Field PG (powered off) as power bank Page 42

43 Advanced Controller SIMATIC S7-500 CPU learn more! Starter kits Or starter kit is the perfect basis for a fast and easy start! TIA Portal Ttorial Center Varios videos give yo an overview of the general fnctions and tools of the TIA Portal and SIMATIC S Getting Started Easy insertion into the new controller family Explore the new possibilities and learn more abot the new hardware Use cases From cstomer to cstomer! Cstomer reporting abot their experience with or prodcts Page 43