Motion and Positioning
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- David Pearson
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1 Motion and Positioning The Broadest and Deepest Portfolio
2 Technology The Broadest and Deepest Portfolio Core Technologies n Piezo components, actuators and motors n Magnetic drives n Guiding systems n Nanometrology sensors n Electronic amplifiers n Digital controllers n Software The technological scope of the PI Group is unique worldwide. PI develops, manufactures and qualifies all its core technologies itself. Thus PI is independent of components available on the market and offers individual solutions that go beyond the state of the art. Through its high measure of flexibility, PI plays a pioneering role in precision positioning and enables PI customers to benefit from distinct competitive advantages. 2
3 Philosophy Growth and Advances in Technology The aim of the PI Group is to expand its pioneering role on the world market through advanced positioning solutions. The broad spectrum of technology and the high vertical range of manufacturing available at PI are the basis for further growth and expansion. Novel drive concepts, products and system solutions have led to a continuous growth in market shares and a healthy company development in the past years. PI Compact n Four production sites in Germany, six in total worldwide n More than 850 employees worldwide n 13 subsidiaries in key markets n Privately run company n 40 years of experience in piezo technology Production Management Manufacturing Precision Efficiently Measurement and strategic orientation of activities: Balanced Score Card, Key Performance Indicators Production Model Fractal Manufacturing Independent Units with Full Process Control From Order Receipt to Delivery QUALITY, ENVIRONMENT, SAFETY Integrated Management System: Quality (ISO 9001), Environment (ISO 14001), Occupational Safety (OHSAS 18001) Continuous improvement process: KAIZEN Workshops, Company Suggestion Scheme, Innovation Management On-demand Production Production Process Control: Kanban, Demand-Flow Technology 3
4 Product Overview Piezo Actuators and Components, Preloaded Piezo Actuators Variable Designs, Optionally with Position Measurement, UHV Versions, High Dynamics, Sub-Millisecond Response Time, Picometer Resolution PICMA multilayer piezo actuators Piezoelectric components Piezo Scanners and Positioning Stages Nanometer Precision and Millisecond Settling Time Fast tip/tilt mirrors Technology for up to six axes: flexure joints, capacitive sensors, PICMA piezo actuators Piezo scanners and lens focusers: microscope lens and specimen fast and precise positioning Precision Linear Actuators and Direct Drives 4 PiezoMike for drift-free long-term positioning OEM piezomotor linear drive High load actuators with axial forces up to 400 N for industrial automation
5 Precision Linear Positioning Stages From Miniature Positioning Stages to Travel Ranges of 1 m Miniature stages with piezomotors High-precision positioning stages Rotation Stages From Miniature Sizes to Ultra-Precision Stages Ultraprecise with air bearings Piezomotor miniature rotation stages Hexapod and SpaceFAB Parallel Kinematics for Precise Positioning in Six Axes Precision Hexapods Vacuum versions up to 10 9 hpa High-load Hexapods for 1000 kg loads 5
6 Markets Mechanical Engineering Image: ICT-IMM Vibrations of a piezo actuator reduce the processing times for high-precision micro-sized holes n Processing, e.g. out-of-round turning with piezo actuators n Precise positioning, even of high loads in six degrees of freedom n Setup of testing systems Image: WITec GmbH Microscopy Position Lens or Specimen Optical methods have been relying on PI positioning systems for years, e.g. for aligning optical systems or samples. Piezo actuators and motors are increasingly replacing conventional drive systems because they are more compact, more precise and faster. Other non-optical microscopic processes, such as SEM (scanning electron microscope) and AFM (atomic force microscope), use PI systems due to their high accuracy and dynamics. Basic Research Creativity for research and development special designs for extreme ambient conditions such as UHV to hpa, radiation or pronounced variations in temperature up the cryogenic range. Industrial Manufacturing and Quality Assurance, Optical Metrology Inspection systems in the semiconductor industry utilize the performance features of PI systems, for example, for surface structures on semiconductors or flat-screen monitors with white light interferometry. PI piezomotor and actuator systems also help in the precise adjustment of wafers, imaging optics and the masks in semiconductor production. 6 Image: Surface Image: Polytec GmbH
7 Biotechnology/Life Sciences Micro- and Nanopositioning Solutions Biotechnological applications using precise positioning system from PI are not only limited to typical optical pro-cedures, such as focusing, or to moving and manipulation of samples in microscopy or in genome sequencers. In nanodosing and microfluidics, drive system from PI allow the dosing of smallest volumes in procedures, such as PipeJet, or the design of finest structures by means of nanoimprint or 3D lithography. Medical Technology Drives for Mobile End Devices, Imaging, Miniature Drives Piezo ceramics to generate ultrasonic waves, actuators for microdosing and the production of nanoliter drops as well as miniature piezomotors for mobile medication devices all these are tasks for which the PI Group has been offering solutions for many years. For imaging processes, such as OCT, focusing or miniature zoom lenses, small and reliable drive systems are increasingly required. Image: B. Richter and M. Bastmeyer, Zoological Institute, Karlsruhe Institute of Technology (KIT) Photonics Packaging, Silicon Photonics Configuring and Testing Microchips For manufacturing and testing components and systems, that are based on silicon photonics, precise positioning is crucial. Astronomy/ Aerospace Research Highest Reliability, Maintenance-Free Operation Image: ALMA (ESO/NAOJ/NRAO) Precision is also in demand in astronomy and aerospace research. Hexapods from PI align secondary mirrors of telescopes with a precision of 1 µm or better; piezo-driven active mirrors align the elements of large segmented mirrors. 7
8 MOTION Positioning America PI USA Europe PI UK PI France PI Italy micos Iberia Germany PI Karlsruhe PI Ceramic PI micos Asia PI Japan PI Shanghai PI Singapore PI Korea Headquarters GERMANY Physik Instrumente (PI) GmbH & Co. KG Auf der Roemerstr Karlsruhe Phone Fax [email protected] Subsidiaries USA (East) & CANADA PI (Physik Instrumente) L.P. Auburn, MA [email protected] JAPAN PI Japan Co., Ltd. Tokyo [email protected] FRANCE PI France S.A.S. Montrouge [email protected] PI micos GmbH Eschbach [email protected] PI Ceramic GmbH Lederhose [email protected] USA (West) & MEXICO PI (Physik Instrumente) L.P. Irvine, CA [email protected] PI Japan Co., Ltd. Osaka [email protected] Spain Micos Iberia S.L. Vilanova i la Geltrú [email protected] UK & IRELAND PI (Physik Instrumente) Ltd. Cranfield, Bedford [email protected] SOUTHEAST ASIA PI (Physik Instrumente) Singapore LLP Singapore [email protected] For ID / MY / PH / SG / TH / VNM / TW CHINA Physik Instrumente (PI Shanghai) Co., Ltd. Shanghai [email protected] ITALY Physik Instrumente (PI) S. r. l. Bresso [email protected] KOREA PI Korea Ltd. Seoul [email protected] Physik Instrumente (PI Shanghai) Co., Ltd. Peking [email protected] IMG15E R3 PI Group 06/ ; Subject to changes. Physik Instrumente (PI) GmbH & Co. KG
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